Alamo Schulte SRW 1400 Troubleshooting guide

SRW 1400
PIVOTING ROCK WINDROWER
Published 03/03 Effective S/N R20000256301 - Current Part No. R200-03-1
OPERATOR’S MANUAL
with PARTS LISTING
Schulte Industries Ltd.
P.O. Box 70
Englefeld Saskatchewan
Canada S0K 1N0
Tel. [phone]
Fax. [phone]
Parts Fax. [phone]
Email: [email protected] ©2003 Alamo Group Inc.
73747 130TH ST
ZEARING IA 50276
641-487-7608
[email protected]
WWW.NESSAINC.COM

To The Owner/Operator/Dealer
This manual hasbeen compiled to assistyou in operating and servicing your new SCHULTERock
Windrower. READ and UNDERSTAND this manual BEFORE operating the rock windrower. Pay
special attention to the safety instructions.
In addition to the design and configuration of equipment, hazard control and accident prevention
aredependent upon the awareness, concern, prudenceand proper training ofpersonnel involved
in the operation, transport, maintenance and storage of equipment.
WARRANTY INFORMATION:
Read and understand the completeWarranty Statementfound at the back of this Manual. Fill out
the Warranty Validation Form in full and return it within thirty (30) days of the date of purchase.
Make certain the Serial Number and ModelNumberis recordedon theallthree copiesof theform.
The use of non-genuine SCHULTE replacement parts could result in voiding of warranty.

Schulte SRW 1400 March, 2003
DEALER'S PREDELIVERY SERVICE GUIDE ..................................... i
SAFETY SECTION ........................................................ 1-1
Decals ........................................................... 1-10
INTRODUCTION SECTION ................................................. 2-1
General Data ....................................................... 2-3
ASSEMBLY SECTION ..................................................... 3-1
Before Operation .................................................... 3-2
Connection to Tractor ................................................ 3-2
Leveling the Windrower ............................................... 3-3
Wheel Lock Pins .................................................... 3-4
Driveline Shield Chains ............................................... 3-4
Light Kit ...........................................................3-5
OPERATION SECTION .................................................... 4-1
Transport to Working Position .......................................... 4-2
Working to Transport Position .......................................... 4-3
Transport Pin ....................................................... 4-4
Setting Working Depth ................................................ 4-4
Field Operation ..................................................... 4-4
Transportation ...................................................... 4-4
Troubleshooting ..................................................... 4-6
MAINTENANCE SECTION .................................................. 5-1
Nuts And Bolts ...................................................... 5-2
Drive Chain ........................................................ 5-2
Windrower Teeth .................................................... 5-2
Hubs And Spindles ..................................................5-3
Tires ............................................................. 5-4
Shear Bolt ......................................................... 5-4
Hydraulics ......................................................... 5-5
Slip Clutch ......................................................... 5-5
LUBRICATION ..................................................... 5-6
Gearbox ..................................................... 5-6
Grease Schedule .............................................. 5-7
Universal Joint Assemblies ...................................... 5-7
Windrower Frame ............................................. 5-7
Wheel Hubs ..................................................5-7
Drive Chain .................................................. 5-8
STORAGE ......................................................... 5-8
TABLE OF CONTENTS

Schulte SRW 1400 March, 2003
PARTS SECTION ......................................................... 6-9
Main Frame ....................................................... 6-10
Drum Frame ...................................................... 6-12
Hitch Pole ........................................................ 6-14
Wheel Standard, Pivoting ............................................ 6-16
Wheel Standard, Transport ........................................... 6-18
Hub, Axle, Tire (H517) ............................................... 6-20
Hub, Axle, Tire (H511) ............................................... 6-22
Chain Case Components ............................................. 6-24
Hydraulic Components .............................................. 6-26
Hydraulic Cylinder, 3 x 8 Monarch (100-3121) ............................. 6-28
Slip Clutch, 800 Nm, BP FF1 (341-4030) ................................ 6-29
Tractor Universal Joint, BP Size 4 (340-450) .............................. 6-30
Universal Joint, BP Size 4 (340-453) .................................... 6-31
Universal Joint, BP Size 6 (340-627) .................................... 6-32
Gearbox, BP#S2100230004 (330-550) .................................. 6-34
Screw Jack, Side Wind (232-600) ...................................... 6-36
Transport Kits ..................................................... 6-37
Safety Chain (S000-010) ....................................... 6-37
Light Kit (S000-065) ........................................... 6-37
Parts Index ....................................................... 6-38

iSchulte SRW 1400 March, 2003
DEALER'S PREDELIVERY SERVICE GUIDE
for Model SRW 1400 PIVOTING ROCK WINDROWER
DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR'S MANUAL
____ Shipping damage corrected
____ Set up machine as outlined in the Assembly Instructions and Operator’s Manual.
____ Check that all safety decals are in good condition, replace if necessary.
____ IMPORTANT: Gearboxes are shipped dry, fill with gear oil.
____ Lubricate all grease fittings.
DEALER'S DELIVERY GUIDE
for Model SRW 1400 PIVOTING ROCK WINDROWER
____ Mounting and removal from tractor
____ Operation
____ Adjustments
____ Lubrication
____ Maintenance
____ Storage
____ Operator's safety precautions
____ User's responsibility and warranty
____ Operator's manual delivered to owner
____ Operator instructed on contents of owner's manual
PREDELIVERY SERVICE IS REQUIRED BY DEALER OR END USER

iiSchulte SRW 1400 March, 2003

1-1Schulte SRW 1400 March, 2003
SAFETY
SECTION

1-2Schulte SRW 1400 March, 2003
CAUTION!
WARNING!
DANGER!
Asafe and careful operator is the best operator. Safety is of primary importance to the
manufacturerandshouldbetotheowner/operator. Mostaccidentscanbeavoidedbybeingaware
of your equipment, your surroundings, and observing certainprecautions. The first section of this
Manual includes a list of Safety Messages that, if followed, will help protect the operator and
bystandersfrominjuryordeath. ReadandunderstandtheseSafetyMessagesbeforeassembling,
operatingor servicing this Windrower. This equipment should onlybe operated by those persons
who have read the Manual, who are responsible and trained, and who know how to do so safely
and responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
Manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOMEALERT! YOURSAFETY IS INVOLVED!” TheSymbolandSignalWord
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
The lowest level of Safety Message; warns of possible injury. Decals located on the
Equipment with this Signal Word are Black and Yellow.
Serious injury or possible death! Decals are Black and Orange.
Imminent death/critical injury. Decals are Red and White. (SG-1)
SAFETY
Practice all usual and customary safe working precautions and
above all---remember safety is up to YOU. Only YOU can prevent
serious injury or death from unsafe practices.

1-3Schulte SRW 1400 March, 2003
PELIGRO!
¡LEA EL
INSTRUCTIVO!
DANGER!
WARNING!
WARNING!
WARNING!
WARNING!
DANGER!
READ,UNDERSTAND,andFOLLOWthefollowingSafetyMessages.
Serious injury or death may occur unless care is taken to follow the
warnings and instructions stated in the Safety Messages. Always
use good common sense to avoid hazards. (SG-2)
Si no lee Ingles, pida ayuda a alguien que si lo lea para
que le traduzca las medidas de seguridad. (SG-3)
NeveroperatetheTractororImplementuntil youhaveread and completely
understand this Manual, the Tractor Operator's Manual, and each of the
Safety Messages found in the Manual or on the Tractor and Implement.
Learn how to stop the Tractor engine suddenly in an emergency. Never
allow inexperienced or untrained personnel too operate the Tractor and
Implementwithout supervision. Make sure the operator has fully read and
understood the Manuals prior to operation. (SG-4)
Always maintain the safety decals in good readable condition. If the decals are missing,
damaged, or unreadable, obtain and install replacement decals immediately. (SG-5)
Make certain that the "Slow Moving Vehicle"(SMV) signis installed in such
away as to be clearly visible and legible.When transporting the Equipment
use the Tractorflashingwarning lights and follow all local traffic regulations.
(SG-6)
roll-over-protectivesystem(ROPS).Alwayswearseatbelts.Seriousinjury
or even death could result from falling off the Tractor--particularly during
a turnover when the operator could be pinned under the ROPS. (SG-7)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement,
any of its components or any Implement function. (SG-8)
BEFORE leaving the Tractor seat,always engage the brake and/or set the
Tractor transmission in parking gear, disengage the PTO, stop the engine,
remove the key,and waitforallmoving parts to stop. Place the Tractor shift
lever into a low range or parking gear to prevent the Tractor from rolling.
Neverdismount a Tractor that is moving or while the engine is running.
Operate the Tractor controls from the Tractor seat only. (SG-9)
SAFETY

1-4Schulte SRW 1400 March, 2003
DANGER!
DANGER!
WARNING!
DANGER!
DANGER!
DANGER!
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death. (SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SG-11)
Donotmount the Tractorwhile the Tractoris moving. MounttheTractor only
when the Tractor and all moving parts are completely stopped. (SG-12)
Start Tractoronly when properly seated in the Tractor seat.Starting a Tractor
in gear can result in injury or death. Read the Tractor Operators Manual for
proper starting instructions. (SG-13)
Never work under the Implement, the framework, orany lifted componentunlessthe Implement
is securely supported or blocked up to prevent sudden or inadvertent falling which could cause
serious injury or even death. (SG-14)
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive
and its presence could present a hazard. Do not check for leaks with your
hand! Use a piece of heavy paper or cardboard. High-pressure oil streams
from breaks in the line could penetrate the skin and cause tissue damage
including gangrene. If oil does penetrate the skin, have the injury treated
immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
SAFETY

1-5Schulte SRW 1400 March, 2003
WARNING!
CAUTION!
WARNING!
Theoperator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all timesfor
protectionfrom injuryincludinginjury fromitems thrownbytheEquipment.
(SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT
HEARING LOSS! Tractors with or without an Implement attached can often
be noisy enough to cause permanent hearing loss. We recommend that you
alwayswear hearing protection if the noise in the Operator's position exceeds
80db. Noise over 85db over an extended period of time will cause severe
hearing loss. Noise over 90db adjacent to the Operator over an extended
period of time will cause permanent or total hearing loss. Note: Hearing loss
from loud noise [from Tractors, chainsaws, radios, and other such sources
closeto the ear] is cumulative over a lifetime without hopeof naturalrecovery.
(SG-I7)
Transport only at safe speeds. Serious accidents and injuries can result
from operating this Equipment at unsafe speeds. Understand the Tractor
and Implement and how it handles before transporting on streets and
highways. Make sure the Tractor steering and brakes are in good
condition and operate properly.
Before transporting the Tractor and Implement, determine the safe
transportspeedsforyou and theEquipment. Makesureyouabideby
the following rules:
1. Test the Tractorat a slow speed and increase the speed slowly. Apply
the Brakes smoothly to determine the stopping characteristics of the
Tractor and Implement.
Asyou increase the speedofthe Tractorthe stoppingdistance increases.
Determinethe maximumsafetransportspeedforyou andthis Equipment.
2. Test the Equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate at a
higher speed. Use extreme care and reduce your speed when turning
sharply to prevent the Tractor and Implement from turning over.
Determine the maximum safe turning speed for you and this Equipment
before operating on roads or uneven ground.
3. Only transport the Tractorand Implement atthe speedsthat you have
determined are safe and which allow you to properly control the
Equipment.
Be aware of the operating conditions. Do not operate the Tractor with
weak or faulty brakes. When operating down a hill or on wet or rain slick
roads,the braking distance increases: use extreme care and reduce your
speed.WhenoperatingintrafficalwaysusetheTractor's flashingwarning
lights and reduce your speed. Be aware of traffic around you and watch
out for the other guy. (SG-19)
SAFETY

1-6Schulte SRW 1400 March, 2003
WARNING!
WARNING!
WARNING!
DANGER!
DANGER!
DANGER!
WARNING!
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion
or while Tractor engine is running. Make sure the Tractor engine is off before working on the
Implement. (SG-20)
Periodically inspect all moving parts for wear and replace when necessary
with authorized service parts. Look for loose fasteners, worn or broken
parts, and leaky or loose fittings. Make sure all pins have cotter pins and
washers. Serious injury may occur from not maintaining this machine in
good working order (SG-21)
Always read carefully and comply fully with the manufacturers instructions
when handlingoil, solvents,cleansers, and any other chemical agent.(SG-22)
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust
fumes can be hazardous to your health. (SG-23)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death. (SG-24)
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the
Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing
themselves or others. (SG-25)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death. (SG-26)
SAFETY

1-7Schulte SRW 1400 March, 2003
DANGER!
DANGER!
DANGER!
WARNING!
WARNING!
DANGER!
WARNING!
NEVER usedrugsoralcoholimmediatelybeforeorwhileoperatingtheTractor
and Implement. Drugs and alcohol will affect an operator's alertness and
coordination and therefore affect the operator's ability to operate the
Equipmentsafely. Before operating the Tractor or Implement, an operator on
prescription or over-the-counter medication must consult a medical
professional regarding any side effects of the medication that would hinder
their ability to operate the Equipment safely. NEVERknowingly allow anyone
to operate this Equipment when their alertness or coordination is impaired.
Serious injury or death to the operator or others could result if the operator is
under the influence of drugs or alcohol. (SG-27)
Operate the Tractor and/orImplementcontrols onlywhile properly seated in theTractorseatwith
the seat belt securely fastened around you. Inadvertentmovement of the Tractor or Implement
may cause serious injury or death. (SG-29)
There are obvious and hidden potential hazards in the operation of this
Implement. REMEMBER! This machine isoften operated inareas with heavy
rocks and the teeth of this Implement can throw objects. Serious injury or
evendeath may occurunlesscare is taken to insurethe safety of the operator,
bystanders,or passerby inthe area. Do not operate this machine with anyone
in the area. (SGR-1)
Many varied objects, such as wire, cable, rope, orchainscan become entangled in the rotating
Drum. These items could then spin at greater velocities then the Drum. Such a situation is
extremely hazardous and could result in serious injury or even death. Inspect area for such
objects before windrowing. Remove any like object from the site. (SGR-2)
Operate at the speed that you can safely operate and control the Tractor and Implement. Safe
operating speed depends on terrain condition, rock density, rock size, and working depth.
Normal ground speed range is from 0 to 5 mph. Use slow speeds when operating on or near
steepslopes,drop-offs,overhead obstructions, power lines, or when debris and foreign objects
are to be avoided. (SGR-3)
Always disconnect the main PTO Driveline from the tractor before performing service on the
Implement. Never work on the Implement with the Tractor PTO Driveline connected and
running. Rotating Parts, Drivelines, or the Drum could turn without warning and cause
immediate entanglement, injury or death. (SGR-4)
Keep hands, feet,hairand clothing away from moving parts. Contact with
movingparts can result in serious injury oreven death. Stay away until all
motion has stopped. (SGR-5)
SAFETY

1-8Schulte SRW 1400 March, 2003
WARNING!
WARNING!
DANGER!
WARNING!
WARNING!
DANGER!
DANGER!
NeverleaveTractorand ImplementunattendedwhiletheDrumis in theliftedposition.Accidental
operation of lifting lever or a hydraulic failure may cause sudden drop of Drum with injury or
death by crushing.To properly park the Implement when disconnecting itfrom the Tractor,raise
the drum and put the transport pin securely in place,or lower the Drum carefully to the ground.
Do not put hands or feet under lifted components. (SGR-6)
Never stand between the Tractor and Implement when Tractor is being backed up to hitch, or
when the Implement is being prepared for transportation. (SGR-7)
Make sure the PTOshield, integral driveline shields,and input shields are
installed when using PTO-driven Equipment. Always replace any shield if
it is damaged or missing. (S3PT-8)
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement.Place the Implement on the groundor securely blocked
up,disengage the PTO, and turn off the Tractorengine. Pushand pull the
Remote Cylinder lever in and out several times prior to starting any
maintenance or repair work. (S3PT-9)
The rotating parts of this machinecontinue to rotate even after the PTO has been turnedoff. The
operator should remain in his seat for 60 seconds after the brake has been set, the PTO
disengaged, the Tractor turned off, and all evidence of rotation has ceased. (3PT-10)
"Wait a minute...Save a life!"
This Implement is wider than the Tractor. Be careful when operating or transporting this
EquipmenttopreventtheImplementfromrunningintoor strikingsign posts,guardrails,concrete
abutments or other solid objects. Such an impact could cause the Implement and Tractor to
pivotviolently resulting in loss of steering control, serious injury, or even death. Never allow the
Implement to contact obstacles. (3PT-12)
Be particularly careful when transporting the Implement using the Tractor. Turncurves orgo up
or down hills only at a low speed and at a gradualsteering angle.Make certain that atleast20%
of the Tractor's weight is on the front wheels to maintain safe steerage. Slow down on rough or
uneven surfaces. (STI-1)
SAFETY

1-9Schulte SRW 1400 March, 2003
PARTS INFORMATION
Schulte Industries Ltd. Windrowers use matched system components for roller chain, drivetrain components
and bearings. These parts are made and tested to Schulte specifications. Non-genuine “will fit” parts do not
consistently meet these specifications. The use of “will fit” parts may reduce Windrower performance, void
Windrower warranties,and present a safety hazard.Use genuineSchulte Windrower parts for economy and
safety. (SPRM-1)
SEE YOUR SCHULTE DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
trainingofpersonnelinvolvedintheoperation,transport,maintenance,andstorageofthe machine.Refer also
toSafetyMessages andoperation instructionineachoftheappropriatesectionsoftheTractor andEquipment
Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
SAFETY

1-10Schulte SRW 1400 March, 2003
Decals
SAFETY

1-11Schulte SRW 1400 March, 2003
Decals
Ref. Part No. Description Qty.
1226-013 Decal 'Slow moving vehicle' 1
2226-117 Decal 'SCHULTE', medium profile 2
3226-154 Amber Reflector 5
4226-178 Decal 'SRW 1400' 2
5226-032 Decal 'Danger Rotating Driveline' 4
6226-148 Decal 'Warning High Pressure Fluid' 1
7226-163 Decal ‘Patent Pending’ 1
8226-100 Serial # Plate 1
9226-084 Decal 'Made In North America' 1
10 226-146 Decal 'Warning... review manual...' 1
11 226-081 Decal 'Check Oil Level......Gear Boxes' 1
12 226-179 Decal Windrower Transport Instructions 1
13 226-118 Decal 'SCHULTE’, large profile 2
14 226-151 Decal ‘Thrown Rock Hazard’ 2
15 226-037 Decal 'Warning 540 RPM only ...’ 1
16 226-153 Red Reflector 2
17 226-044 Decal ‘Grease nipple on underside...’ 3
18 226-181 Decal Greasing, 8 hour 5
19 226-182 Decal Greasing, 50 hour 14
20 226-183 Decal Oil, 8 hour 1
21 226-180 Decal Greasing, 4 hour 4
22 226-192 Decal, Warning Moving Part Hazard 1
23 226-193 Decal ‘Danger Guard Missing’ 1
24 226-191 Decal ‘Peligro...’ 1
25 226-197 Decal ‘Operator’s Manual Inside...’ 1
26 226-142 Decal 'Tractor drawbar....' 1
27 226-004 Decal ‘FEMA Member’ 1
28 226-049 Decal ‘Use Genuine Schulte Parts’ 1
29 226-048 Decal, ‘Do Not Transport’ 1
SAFETY

1-12Schulte SRW 1400 March, 2003
Decal # 226-146
Location: Left side of main frame.
Decal # 226-032
Location: All universal joint assemblies, exterior
shields.
Decal # 226-037
Location:Over power takeoffinputshaftonthemain
frame of the windrower.
Decal # 226-148
Location: Left side of main frame.
Decal # 226-151
Location: Drum support frame right arm and chain
case cover.
Decal # 226-081
Location: Left side of the main frame.
SAFETY

1-13Schulte SRW 1400 March, 2003
Decal # 226-191
Location: Drum chain case cover.
Decal # 226-192
Location: Drum chain case cover.
Decal # 226-193
Location: Inside drum chain case cover.
Decal # 226-048
Location: Left side of main frame.
SAFETY

1-14Schulte SRW 1400 March, 2003