Alcoa 2013 User manual

02-01-2005
HK978
INSTRUCTION MANUAL
2013 AND 2014
ALL MODELS
PNEUDRAULIC INSTALLATION TOOL

2
2013 and 2014 Tooling Alcoa Fastening Systems
Huck Model 201 (family) Sound Level
SEL --- 75.7 dB (A)
peak value = 104.4 dB (C)
For an eight hour work day, installing 3000 typical Huck
fasteners will result in an equivalent noise level (Leq) of
65.9 dB (A).
To calculate equivalent noise level for other quantities of
fasteners in an eight hour period, use the formula:
Leq = SEL + 10 log (n/28,800)
where n = number of fasteners in eight hours.
Huck Model 201 (family) Vibration Level
For an eight hour work day, installing 3000 typical Huck
fasteners will result in an equivalent weighted RMS
vibration level (Aeq) of 12.25rn/s2.
To calculate the equivalent vibration level for other
quantities of fasteners in an eight hour period, use the
formula:
Equivalent Vibration Level, Aeq (rn/s2) = (n/480) x 1.96
where n = number of fasteners in eight hours, and 1.96
(m/s2) = Aeq for 60 seconds
EU Declaration of Conformity
Manufacturer:
Huck International Inc., Installation Systems Division, 85 Grand Street, Kingston, NY, 12401,
USA
Description of Machinery:
Model number 201 family of fastener installation tools
Relevant provisions complied with:
Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC),
(93/68/EEC)
European Representative:
Rob Pattendon, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3
3BQ, England, United Kingdom
Authorized Signature/date:
I, the undersigned, do hereby declare that the equipment specified above conforms to
the above Directive(s) and Standard(s).
Signature: ___________________________________
Full Name: Renno Budziak
Position: Vice President of Engineering, Installation Systems
Division
Place: Kingston, New York, USA
Date: November, 1995

3
2013 and 2014 Tooling Alcoa Fastening Systems
SAFETY
This instruction manual must be read with particular
attention to the following safety guide lines, by
any person servicing or operating this tool.
1. Safety Glossary
WARNINGS - Must be understood
to avoid severe personal injury.
CAUTIONS - show conditions that will dam-
age equipment and or structure.
Notes - are reminders of required proce-
dures.
Bold, Italic type and underlining - empha-
sizes a specific instruction.
2. Huck equipment must be maintained in a safe
working condition at all times and inspected on a
regular basis for damage or wear. Any repair
should be done by a qualified repairman trained
on Huck procedures.
3. Repairman and Operator must read manual prior
to using equipment and understand any Warning
and Caution stickers/labels supplied with equip-
ment before connecting equipment to any pri-
mary power supply. As applicable, each of the
sections in this manual have specific safety and
other information.
4. See MSDS Specifications before servicing the
tool. MSDS Specifications are available from
you Huck representative or on-line at
www.huck.com. Click on Installation Systems
Division.
5. When repairing or operating Huck installation
equipment, always wear approved eye protec-
tion. Where applicable, refer to ANSI Z87.1 -
1989
6. Disconnect primary power source before doing
maintenance on Huck equipment.
7. If any equipment shows signs of damage, wear,
or leakage, do not connect it to the primary
power supply.
8. Make sure proper power source is used at all
times.
9. Never remove any safety guards or pintail
deflector.
10. Never install a fastener in free air. Personal
injury from fastener ejecting may occur.
11. When using an offset nose always clear spent
pintail out of nose assembly before installing the
next fastener.
12. If there is a pinch point between trigger and
work piece use remote trigger. (Remote trig-
gers are available for all tooling).
13. Do not abuse tool by dropping or using it as a
hammer. Never use hydraulic or air lines as a
handle. Reasonable care of installation tools by
operators is an important factor in maintaining
tool efficiency, eliminating downtime, and in pre-
venting an accident which may cause severe
personal injury.
14. Never place hands between nose assembly and
work piece.
15. Tools with ejector rods should never be cycled
with out nose assembly installed.
16. When two piece lock bolts are being used
always make sure the collar orientation is cor-
rect. See fastener data sheet of correct posi-
tioning.
!
Product complies with requirements
set forth by the relevant European
directives.
Read manual prior to using
equipment.
Eye protection required while
using this equipment.
Hearing protection required while
using this equipment.

2013 and 2014 Tooling Alcoa Fastening Systems
4
EU DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SERVICING THE TOOL
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Sub-assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fill and Bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-18
How to Measure Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-30
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
SERVICE NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CONTENTS

5
2013 and 2014 Tooling Alcoa Fastening Systems
The Model 2013 and 2014 series tools are light-
weight, high speed production tools designed to
install:
-04 through -06 diameter HUCK-CLINCH®
including oversize HUCK-CLINCH.
-04 through -05 diameter UNIMATIC® blind
rivets.
Any other blind fasteners having a pinbreak of
2650 lbs or less. The 2013V, with vacuum boost
selector switch ON, has two functions:
1. With tool in any position, vacuum holds
fastener firmly in nose assembly.
2. Vacuum expels broken pintail into pintail col
lector.
Pulling action of the pull piston is provided by a
pneumatic-hydraulic (pneudraulic) intensifier
system powered by 90 psi air pressure. The air
inlet is equipped with a connector with 1/4-18
female pipe threads to accept your air hose or
quick connect fitting The piston return stroke is
spring actuated
• Min. Stroke: .650
• Air Pressure: 90 psi
• Speed/Cycles: 20 per minute
• Air Consumption: 2.9 CFM
• Weight of 2013 and 2014: 4.4 lbs
• Weight of 2013B & 2013V: 4.7 lbs
• Min. Capacity: 2670 lbs ~ 90 psi
Fasteners installed: Consult your Huck representative or available FASTENER SELECTION
CHARTS.
Hydraulic Fluid: Automatic Transmission Fluid, DEXRON Ill, or equivalent.
DESCRIPTION
SPECIFICATIONS

6
2013 and 2014 Tooling Alcoa Fastening Systems
Fig. 1.1
Outline Dimensions

PRINCIPLE OF OPERATION
7
2013 and 2014 Tooling Alcoa Fastening Systems
When tool is connected to air supply, air pressure
holds throttle valve in the up position - - air pressure
is directed to the top of piston keeping it down.
Depressing trigger moves throttle valve to the down
position - - air is directed to the bottom of the piston
moving it upward. Air from above piston is exhausted
downward thru the throttle valve and exits the muffler
at bottom of the tool. The air piston rod is a hydraulic
piston which forces pressurized fluid into the cylinder
head - - pull piston moves rearward. The nose, which
is connected to the pull piston, will install the fastener
during the rearward piston movement.
When fastener installation is completed, and upon
trigger release, air pressure causes throttle valve to
return to its up position - - air flow reverses. The air
piston and rod move down to their starting position,
exhausting air from below the piston through the muf-
fler at bottom of tool. As rod moves downward and
hydraulic pressure is released from pull piston,
a spring behind pull piston returns it to its
starting position.
Fig. 2
Main Components

8
2013 and 2014 Tooling Alcoa Fastening Systems
The 2013 and 2014 are shipped with a plastic
plug in the air inlet connector. Connector has
1/4-18 female pipe threads to accept the hose fit-
ting. Quick connect fittings and 1/4 inch inside
diameter air hose are recommended. An air
supply of 90-100 psi, capable of 2.9 CFM,
must be available. Air supply should be
equipped with a filter-regulator-lubricator unit.
1. Remove plastic plug from air inlet connector
and drop in a few drops of Automatic
Transmission Fluid, DEXRON Ill, or equiva-
lent.
2. Screw quick-connect fitting into air inlet
connector.
3. Set air pressure on regulator to 90-100 psi.
4. Attach optional air hose, part number
115436 (supplied with tool), to air inlet
connector.
5. Connect air hose to tool.
6. Cycle tool a few times by depressing and
releasing trigger.
7. Disconnect air hose from tool.
8. Remove retaining nut.
9. Select correct nose assembly from the
available SELECTION CHARTS or speak
with your Huck representative.
NOTE:
Quick disconnect fittings and air hoses are not
available from Huck.
PREPARATION FOR USE
!
WARNING
As applicable, do not use without
deflectors or pintail bottles.
If deflectors are removed or damaged,
separated pintails may eject forcibly
from rear of tool. Unshielded eyes,
especially, may be permanently injured.
Other severe injuries can be caused by
flying pintails. If there is any chance of
a projectile-like ejection, always point
rear of tool in a safe direction, or be
sure there is some structure that will
stop ejecting pintails.
WARNING
To avoid pinch points, be sure there is
adequate clearance for tool and opera-
tor’s hands before proceeding. Tool
moving toward structure may crush
hands or fingers between tool and
structure if clearance is limited.
!

OPERATING INSTRUCTIONS
NOTE: 2O13V is sold with the ribbed vacuum
control ON/OFF slide in the forward or OFF posi-
tion. See FIGURE 10 for slides location which is
shown in the ON (rear) position. While tool is not
being used, move slide to the OFF (forward) posi-
tion to prevent unnecessary air loss.
Blind Fastener Installation:
The fastener may be placed either in the work
hole or in the end of the nose assembly. In either
case, tool and nose assembly must be held
against work and at right angles to it. Depress
trigger and hold it depressed until fastener is
installed and pintail breaks. Release trigger.
9
2013 and 2014 Tooling Alcoa Fastening Systems
Good Service Practice
Service Kits, 2013KIT, 2013BKIT, 2013VKIT, and
2014KIT include perishable parts and should be on
hand at all times. Other components, as experience
dictates, should also be kept for replacements.
ALWAYS REPLACE O-RINGS AND BACK-UP
RINGS WHEN TOOL IS DISASSEMBLED FOR
ANY REASON.
The efficiency and life of any tool depends upon
proper maintenance and good service practices.
Tool should be serviced by personnel who are
thoroughly familiar with it and how it operates.
A clean, well-lighted area should be available for
servicing the tool. Special care must be taken to
prevent contamination of pneumatic and hydraulic
systems. Proper hand tools and soft materials to
protect tools must be available, Use only standard
hand tools, brass drift and wood block. Vise with
soft jaws should be available. Unsuitable hand
tools will cause installation tool damage. All parts
must be handled carefully and examined for dam-
age and/or wear. Components should be disas-
sembled and assembled in a straight line without
bending, cocking or undue force. Disassembly
and assembly procedures outlined in this manual
should be followed. If Huck recommended
procedures are not followed, the tool may be
damaged.
Rub SLIC-TITE TEFLON* thread compound, or
equivalent, on pipe plug threads and quick
connect fitting.
CAUTION: Do not use TEFLON tape on pipe
threads. Pipe threads may cause tape to shred
resulting in tool malfunction. (SLIC-TITE is
available in stick form, as 503237, from Huck.)
MAINTENANCE
!
WARNINGS
Inspect tool for damage before each use.
Do not operate if damaged as severe per-
sonal injury may occur.
Broken pintails eject from deflector with
speed and force - - be sure pintail deflec-
tor is directed safely away front operator
or the personnel in the area. Ejecting pin-
tails striking anyone may cause serious
personal injury. For Models 2013B and
2013V, pintail bottles must always be
used. Replace damaged pintail deflectors
and bottles as serious personal injury
may occur from pintails when using
these defective parts.

PREVENTIVE MAINTENANCE
MAINTENANCE (CONT.)
10
2013 and 2014 Tooling Alcoa Fastening Systems
Smear LUBRIPLATE 130AA*, or equivalent lubricant,
on O-rings and mating surfaces to aid assembly and
to prevent damage to O-rings. (LUBRIPLATE 130AA
is available in a tube, as 502723, from Huck.)
Use VIBRA-TITE* or equivalent on Gland Housing
Assem., 116134-1, threads. Torque to 75-80 ft. lbs.
Apply LOCKTITE* #271 Adhesive/sealant to Locknut,
505420. (LOCKTITE is available from Huck, in a
tube, as 503657.) Torque to 25-30 ft. lbs.
* TEFLON is a trademark of E.l. DuPont de
Nemours & Co.
* LOCTITE is a trademark of Loctite Corp.
* TRUARC is a trademark of Waldes Kohinoor, Inc.
* VIBRA-TITE is a trademark of the Oakland
Corporation.
* LUBRIPLATE is a trademark of Fiske Brothers
Refining Co.
Standard Tools Available from Huck
1/8 hex key, 502294, used on button head screw,
504127.
5/32 hex key, 502295, used on socket cap screw,
123756.
(0400) TRUARC pliers, 502866, used on (N5100-l00)
retaining ring.
Tool Maintenance
The 2013 and 2014 series require a minimum amount
of maintenance. Regular inspection and correction of
minor problems will keep the tool operating efficiently
and prevent downtime.
Using filter-regulator-lubricator unit is highly recom-
mended for safe and reliable tool operation. If a filter-
regulator-lubricator unit is not being used in the air
supply: (1) remove hose fitting from air inlet connector
and drop in a few drops of automatic transmission fluid
or light oil (2) blow out air line to remove dirt and water
before connecting air hose to tool. At regular intervals,
depending upon use, replace all seals in tool. Service
Kits should be kept on hand. Inspect both hydraulic
pistons, and their piston rods for scored surfaces,
excessive wear or damage, and replace as necessary.
Always replace seals and back-up rings when tool is
disassembled for any reason to assure proper seal-
ing and tool function.
Nose Assembly Maintenance
Caution
Damaged jaw teeth, or debris packed between
teeth, will result in failure to install fastener or
improperly installed fastener.
Frequently cleaning the nose assembly is recommend-
ed. Remove nose assembly from tool and disassemble
- - see DISASSEMBLY Check components for any
signs of damage, e.g. cracks, scores and spring dam-
age. Check gripper teeth for damage. Remove any
debris packed between teeth with a sharp pointed
‘pick’. Periodically dip nose, while cycling tool, in min-
eral spirits, isopropyl alcohol or other suitable solvent,
to clean jaws and wash away metal chips and dirt.