ALDI WORKZONE User manual

User Manual
PORTABLE AIR COMPRESSOR
Contents
Utilisation 04
Explanation of symbols 07
Introduction 08
Layout 09
Scope of delivery 09
Intended use 10
Safety information 10
Before starting up 14
Attachment and operation 14
Technical data 16
Electrical connection 17
Troubleshooting 18
Maintenance & Cleaning 18
Storage 19
Transport 20
Disposal & Recycling 20
Warranty Details 21
Repair and Refurbished Goods or Parts Notice 22
ALDI guarantees that our exclusive brand products are developed to
our stringent quality specications. If you are not entirely satised with this
product, please return it to your nearest ALDI store within 60 days from
the date of purchase for a full refund or replacement, or take advantage of
our after sales support by calling the supplier’s Customer Service Hotline.
Made in China
WORKZONE is a registered trademark of ALDI Stores
DISTRIBUTED BY:
ALDI STORES
1 SARGENTS ROAD
MINCHINBURY NSW 2770
www.aldi.com.au
MODEL: AIR FORCE PRODUCT CODE: 56102 02/2018
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Original instructions
5

Fig. 1
Fig. 2
1
2
4
3
5
G H J K
B
A
C
FE
D
Fig. 2.1
7
6
UtilisationOverview
45Pack contents/parts 6
Contents of Box
11x Portable Air Compressor AIR FORCE
1x Cap
1x Ball needle
1x Extension nozzle
1x Tyre pressure gauge
1x Adapter for deator valves
1x Valve adapter, e.g. for cycle tyre valves
1x Adapter for screw valves, e.g. on inatable dinghies
1x Universal adapter,for valves with internal Ø of approx. 6 mm
1x Universal adapter,for valves with internal Ø of approx. 8 mm
1x Universal adapter,for valves with internal Ø of approx. 9 mm
1x Instruction manual
2
3
4
5
6
7
8
9
10
11
12
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1x Warranty certicate
13
Fig. 3 Fig. 4
Fig. 5 Fig. 6

Explanation of symbols
The use of symbols in this manual is intended to draw your attention to possible
risks. The safety symbols and the explanations that accompany them must be
understood before using the device. The warnings in themselves do not remove
the risks and cannot replace correct actions for preventing accidents.
Read operator manual. Before any use, refer to
the corresponding section in this user manual.
Attention! Hot parts! Keep your distance.
Wear hearing protection.
Beware of electrical voltage!
Caution! The equipment is remote-controlled and
may start-up without warning.
Prohibition: Do not open the cock before the air hose is
attached.
Symbol Category II: This device is equipped with dual in-
sulation and does not need to be connected to an earthed
power socket.
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m Attention!
These operating instruction provide places
concerning your safety which are marked with
this indication.
m Caution! Failure to follow these instructions may cause
light to medium risk of injury.
m Warning! Failure to follow these instructions may cause
danger to life or danger of serious injuries.

1. Introduction
Congratulations on choosing to buy a WORKZONE®product.
All products brought to you by WORKZONE®are manufactured to the highest
standards of performance and safety, and as part of our philosophy of
customer service and satisfaction, are backed by our comprehensive 5 Year
Warranty.
We hope you will enjoy using your purchase for many years to come.
Note:
According to the applicable product liability law the manufacturer of this device is not
liable for damages which arise on or in connection with this device in case of:
• improper handling
• non-compliance with the instructions for use
• repairs by a non authorised third party or inadequately trained repair technicians
• installation and replacement of non-original spare parts
• improper use
Recommendations:
Read the entire text of the operating instructions prior to the assembly and operation
of the device.
These operating instructions are intended to make it easier for you to get familiar
with your device and fully utilise all of its functions.
The operating instructions contain important notes on how to work safely, properly
and economically with your machine and how to avoid dangers, save repair costs,
reduce downtime, and increase the reliability and working life of the machine.
In addition to the safety regulations contained herein, you must in any case comply
with the applicable regulations of your country with respect to the operation of the
machine.
Put the operating instructions in a clear plastic folder to protect them from dirt and
humidity, and store them near the machine. The instructions must be read and
carefully observed by each operator prior to using the machine. Only persons who
have been trained in the use of the machine and have been informed of the related
dangers and risks are allowed to use the machine. The required minimum age must
be met. Children are not permitted to use this equipment.
In addition to the safety notes contained in the present operating instructions and
the special regulations of your country, the generally recognised technical rules for
the operation of portable air compressors must be observed.
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2. Layout (Fig. 1)
1 Transport handle
2 ON/OFF switch
3 Compressor housing
4 Quick-lock coupling
5 Pressure hose
6 Power cord with power plug
7 Integrated relief valve
Accessory
A Universal adapter,for valves with internal Ø of approx. 6 mm
B Universal adapter,for valves with internal Ø of approx. 9 mm
C Cap for H, J, K
D Extension nozzle
E Valve adapter, e.g. for cycle tyre valves
F Ball needle
G Tyre pressure gauge
H Adapter for deator valves
J Adapter for screw valves, e.g. on inatable dinghies
K Universal adapter,for valves with internal Ø of approx. 8 mm
3. Scope of delivery
• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing
(if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.
m Attention!
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, lm and small parts!
There is a risk of swallowing and suffocation!
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4. Intended use
The compressor is designed to generate compressed air for compressed-air driven
tools which can be driven with an air volume of up to approx. 180 l/min (e.g. tyre
inator, blow-out pistol and paint spray gun). Due to the limited air output it is not
possible to use the compressor to drive tools with very high air consumption (for
example orbital sanders, die grinders and hammer screwdrivers).
The machine is to be used only for its prescribed purpose. Any other use is deemed
to be a case of misuse. The user / operator and not the manufacturer will be liable
for any damage or injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade
or industrial applications. Our warranty will be voided if the equipment is used in
commercial, trade or industrial applications or for equivalent purposes.
5. Safety information
m Attention!
While using the machine some safety precautions must be observed to minimise
the risk of injuries and damage. Read the directions with due care. If you give the
equipment to any other person, give them these operating instructions as well. We
assume no liability for injuries or damages which are a results of non-compliance
with this manual and its safety notes.
GENERAL SAFETY INFORMATION
m Attention! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, re and/or serious injury.
The term “power tool” in the warnings refers to your mains operated (corded) power
tool or battery-operated (cordless) power tool.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Dis-
tractions can cause you to lose control.
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2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodied plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or un-
plugging the power tool. Keep cord away from heat, oil, sharp edges
and moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is unavoidable, use a resid-
ual current device (RCD) protected supply. Use of an RCD reduces the risk
of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when oper-
ating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protec-
tive equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your nger on the switch or ener-
gising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This en-
ables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collec-
tion facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
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h) This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experi-
ence and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
i) Children should be supervised to ensure that they do not play with the
appliance.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your appli-
cation. The correct power tool will do the job better and safer at the rate for
which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or the battery pack from
the power tool before making any adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow per-
sons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and the
work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
5) Service
Have your power tool serviced by a qualied repair person using only identi-
cal replacement parts. This will ensure that the safety of the power tool is main-
tained.
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ADDITIONAL SAFETY INSTRUCTIONS
Safety instructions for working with compressed air and blasting guns
• The compressor pump and lines can become very hot during operation.
Touching these parts will burn you.
• The air which is sucked in by the compressor must be kept free of impurities
that could cause res or explosions in the compressor pump.
• When releasing the hose coupling, hold the hose coupling piece with your hand.
This way, you can protect yourself against injury from the rebounding hose.
• Wear safety goggles when working with the blow-out pistol. Foreign bodies or
blown off parts can easily cause injuries.
• Do not blow at people with the blow-out pistol and do not clean clothes while
being worn. Risk of injury!
Safety information for paint spraying
• Do not process any paints or solvents with a ash point below 55° C.
There is a risk of explosion!
• Do not heat up paints or solvents. There is a risk of explosion!
• If hazardous liquids are processed, wear protective lter units (face guards).
Also, adhere to the safety information provided by the manufacturers of such
liquids.
• The details and designations of the Ordinance on Hazardous Substances,
which are displayed on the outer packaging of the processed material, must be
observed.
• Additional protective measures are to be undertaken if necessary, particularly
the wearing of suitable clothing and masks.
• Do not smoke during the spraying process and/or in the work area. There is a
risk of explosion! Paint vapors are easily combustible.
• Never set up or operate the equipment in the vicinity of a re place, open lights
or sparking machines.
• Do not store or eat food and drink in the work area. Paint vapors are harmful to
your health.
• The work area must exceed 30 m3 and sufcient ventilation must be ensured
during spraying and drying. Do not spray against the wind. Always adhere to the
regulations of the local police authority when spraying combustible or
hazardous materials.
• Do not process media such as white spirit, butyl alcohol and methylene chloride
with the PVC pressure hose. These media will destroy the pressure hose.
DO NOT LOSE THESE SAFETY INSTRUCTIONS
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6. Before starting up
mAttention!
Before you connect the equipment to the mains supply make sure that the data on
the rating plate are identical to the mains data.
• Check the equipment for damage which may have occurred in transit. Report
any damage immediately to the transport company which was used to deliver
the compressor.
• Install the compressor near the point of consumption.
• Avoid long air lines and supply lines (extension cables).
• Make sure that the intake air is dry and dustfree.
• Do not install the compressor in a damp or wet room.
• The compressor may only be used in suitable rooms (with good ventilation and
an ambient temperature from +5 °C to 40 °C). There must be no dust, acids,
vapors, explosive gases or inammable gases in the room.
• The compressor is designed to be used in dry rooms. It is prohibited to use the
compressor in areas where work is conducted with sprayed water.
7. Attachment and operation
mAttention!
You must fully assemble the appliance before using it for the rst time!
MAINS CONNECTION
• The compressor is equipped with a mains cable with shock-proof plug. This can
be connected to any 220 - 240 V ~ 50 Hz shock-proof socket.
• Before you use the machine, make sure that the mains voltage is the same as
the operating voltage (see the rating plate).
• Long supply cables, extensions, cable reels etc. cause a drop in voltage and
can impede motor start-up.
• At low temperatures below +5°C, sluggishness may make starting difcult or
impossible.
COMPRESSED AIR HOSE WITH QUICK-LOCK COUPLING (4)
Connecting:
Insert the nipple of the air tool into the quick-lock coupling (4), the sleeve will spring
forward automatically. (Fig. 2)
Disconnecting:
Pull back the sleeve and remove the tool. (Fig. 2.1)
Attention! When releasing the quick-lock coupling, be sure to hold the coupling
piece to protect yourself against injury from the rebounding hose.
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TYRE PRESSURE GAUGE WITH ADAPTERS (Fig. 1 / Item G)
Working pressure in bar: 0-8
Range of applications:
The tyre pressure gauge allows you to inate car tyres easily and exactly.
Use the pressure gauge to check the tyre pressure. If the tyre pressure is too high,
you can reduce the pressure with the integrated relief valve (7).
The tyre pressure gauge comes with a valve adapter for car tyre valves.
IMPORTANT! The pressure gauge is not calibrated!
Please check the tyre pressure immediately after lling with air, for example at your
lling station.
ON/OFF SWITCH (Fig. 1 / Item 2)
To start the compressor, the switch has to be in position "I".
To stop the compressor, the switch has to be in position "0".
ADAPTER SET INSTRUCTIONS
For information on the correct use of the adapters for the various valves, please
refer to the following overview.
Fitting the accessory
Attach the compressed air tools to the tyre pressure gauge (G) which has to be
connected to the pressure hose (5).
Using the equipment as a blow-out pistol (Fig. 1 / Item D)
To use the tyre pressure gauge (G) as a blow-out pistol you must rst unscrew and
remove the hose with the valve adapter for car tyres. Now the Extension nozzle (D)
can be screwed to the tyre pressure gauge (G).
Range of applications:
For cleaning and blowing out hollow spaces or hard-to-reach areas, as well as for
cleaning soiled equipment. The variable trigger lever allows an exact dosage of
compressed air.
Ball needle (Fig. 1&4 / Item F)
Range of applications: For inating balls. The ball needle (F) can be used to inate a
variety of different balls.
TIP: To avoid damaging the valve, moisten the needle slightly before inserting
it.
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Valve adapter (Fig. 1 / Item E)
Range of applications: For Dunlop bicycle tyre valves. This Dunlop valve adapter is
designed for inating cycle tyres. For inating car tyres, please see the tyre pressure
gauge with adapters.
Universal adapter, for valves with internal Ø of approx. 8 mm (Fig. 1 / Item K)
Range of applications: For all valves with an internal diameter of 8 mm or more.
You can use this adapter to inate airbeds, pools or boats.
TIP: Insert the adapter (K) into the valve as shown in Figure 5.
Attention! The valve cap must be opened a little by being pressed together slightly.
Adapter for screw valves (Fig. 1 / Item J)
Range of applications: For screw valves.
This adapter can be used for all conventional boats, kayaks and other large items
such as pools, which are tted with a screw valve.
Vent adapter (Fig. 1 / Item H)
Range of applications: For deation valves
You can nd a deation valve combined with other valves (standard valve, screw
valve, etc.) on many large articles such as an inatable mattress.
Conical universal adapter (Fig. 1 / Item A&B)
Range of applications: For inating airbeds and similar.
8. Technical data
Mains connection 220 - 240 V ~ 50 Hz
Motor rating W 110 0
Operating mode S3 15%*
Compressor speed 3750 min-1
Operating pressure approx. 8 bar
Theoretical intake capacity (l/min) approx. 180
Sound power level LWA 97 dB(A)
Uncertainty KWA 1.93 dB
Protection type IP20
Weight of the unit in kg approx. 5.3
Max. Altitude (above mean sea level) 1000 m
The noise emission values were measured in accordance with EN ISO 3744.
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* S3 Intermittent periodic duty
A sequence of identical duty cycles, made up with a time of operation at constant
load and a time at rest. When at rest, the motor is not fed.
Identical duty cycles with a period at load followed by a period at no load. Run-
ning time 10 minutes; duty cycle is 15% of the running time.
Wear hearing protection
The effects of noise can cause a loss of hearing.
9. Electrical connection
The electrical motor installed is connected and ready for operation. The connection
complies with the applicable Australian standards.
The customer‘s mains connection as well as the extension cable used must also
comply with these regulations.
Important information
In the event of an overloading the motor will switch itself off. After a cool-down
period (time varies) the motor can be switched back on again.
Damaged electrical connection cable
The insulation on electrical connection cables is often damaged.
This may have the following causes:
• Passage points, where connection cables are passed through windows or
doors.
• Kinks where the connection cable has been improperly fastened or routed.
• Places where the connection cables have been cut due to being driven over.
• Insulation damage due to being ripped out of the wall outlet.
• Cracks due to the insulation ageing.
Such damaged electrical connection cables must not be used and are
life-threatening due to the insulation damage. Check the electrical connection
cables for damage regularly. Make sure that the connection cable does not hang on
the power network during the inspection. Electrical connection cables must comply
with the applicable Australian standards and must be correctly marked. Only use
connection cables with the marking „H05VV-F“. Replacement cables can only be
tted by an approved and certied electritian. If you are in any doubt please contact
the help line at the foot of this page.
AC motor
• The mains voltage must be 220 - 240 V~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm2.
Connections and repairs of electrical equipment may only be carried out by an
electrician.
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If the supply cord is damaged, it must be replaced by a special cord or assembly
available from the manufacturer or its service agent.
Please provide the following information in the event of any enquiries:
• Type of current for the motor
• Machine data - type plate
10. Troubleshooting
Fault Possible cause Remedy
The compressor
does not start.
• No supply voltage.
• Insufcient supply
voltage.
• Outside temperature is
too low.
• Motor is overheated.
• Check the supply voltage, the
power plug and the socket-outlet.
• Make sure that the extension cable
is not too long. Use an extension
cable with large enough wires.
• Never operate with an outside
temperature of below +5° C.
• Allow the motor to cool down. If
necessary, remedy the cause of the
overheating.
The compressor
starts but there
is no pressure.
• The seals are dam-
aged.
• Check the seals and have any
damaged seals replaced by a
service center.
The compres-
sor starts but
the tools do not
start.
• The hose connections
have a leak.
• A quick-lock coupling
has a leak.
• Check the compressed air hose
and tools and replace if necessary.
• Check the quick-lock coupling and
replace if necessary.
11. Maintenance & Cleaning
mImportant!
Pull out the power plug before doing any cleaning and maintenance work on the
equipment. Risk of injury from electric shock!
mImportant!
Wait until the equipment has cooled down completely! Risk of burns!
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mImportant!
Always de-pressurize the equipment before carrying out any cleaning and
maintenance work! Risk of injury! To do so, use the tyre pressure gauge as a
blow-out pistol and press the trigger lever until no more air escapes.
11.1 Cleaning
• Keep the equipment free of dirt and dust as far as possible. Wipe the equipment
with a clean cloth or blow it down with compressed air at low pressure.
• We recommend that you clean the equipment immediately after you use it.
• Clean the equipment regularly with a damp cloth and some soft soap. Do not
use cleaning-agents or solvents; these may be aggressive to the plastic parts in
the equipment. Ensure that no water can get into the interior of the equipment.
• You must disconnect the hose and any spraying tools from the compressor be-
fore cleaning. Do not clean the compressor with water, solvents or the like.
12. Storage
mImportant!
Pull out the mains plug and ventilate the equipment and all connected pneumatic
tools. Switch off the compressor and make sure that it is secured in such a way that
it cannot be started up again by any unauthorized person.
mImportant!
Store the compressor only in a dry location which is not accessible to unauthorized
persons.
Releasing excess pressure
Release the excess pressure by switching off the compressor and using the com-
pressed air which is still left in the pressure vessel, e.g. with a compressed air tool
running in idle mode or with a blow-out pistol.
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13. Transport
The compressor is portable. To do so use the transport handle (1) shown in gure 3.
14. Disposal & Recycling
The packaging protects the portable air compressor against damage during trans-
port. Packing materials are usually chosen depending on their environmental friend-
liness and disposal method and can therefore be recycled. Returning the package to
material circulation saves raw materials and reduces waste disposal costs. Parts of
packaging (e.g. foils, styropor®) can be dangerous to children. Risk of suffocation!
Keep packaging away from children and dispose of it as soon as possible.
Recycle unwanted materials instead of disposing of them. All appliances and pack-
aging should be sorted and taken to your local recycling centre to be processed in an
ecological manner.
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PORTABLE AIR COMPRESSOR
Warranty Details
The product is guaranteed to be free from defects in workmanship and parts for a period
of 60 months from the date of purchase. Defects that occur within this warranty period,
under normal use and care, will be repaired, replaced or refunded at our discretion.
The benets conferred by this warranty are in addition to all rights and remedies in respect of
the product that the consumer has under the Competition and Consumer Act 2010 and similar
state and territory laws.
Our goods come with guarantees that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and for compensation
for any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
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5

PORTABLE AIR COMPRESSOR
Repair and Refurbished Goods
or Parts Notice
Unfortunately, from time to time, faulty products are manufactured which need to be returned
to the Supplier for repair.
Please be aware that if your product is capable of retaining user-generated data (such as les
stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs
stored on a portable media player, games saved on a games console or les stored on a USB
memory stick) during the process of repair, some or all of your stored data may be lost.
We recommend you save this data elsewhere prior to sending the product for repair.
You should also be aware that rather than repairing goods, we may replace them with
refurbished goods of the same type or use refurbished parts in the repair process.
Please be assured though, refurbished parts or replacements are only used where they
meet ALDI’s stringent quality specications.
If at any time you feel your repair is being handled unsatisfactorily, you may escalate your
complaint. Please telephone us on 1300 855 831 or write to us at:
RossMac Pty. Ltd.
P.O. Box 261, Essendon North, Victoria, 3041
1300 855 831
[e-mail]
AFTER SALES SUPPORT
 1300 855 831  [e-mail]
MODEL:AIR FORCE PRODUCT CODE: 56102 02/2018
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