Alfalaval ThinkTop Basic User manual

PatentedSensorSystem
RegisteredDesign
RegisteredTrademark
ESE02952-EN32022-10
Originalmanual
InstrutionManual
ThinkTop®Digital,AS-InterfaceandDeviceNet

Tableofcontents
Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice
1.DeclarationsofConformity.................................................................4
2.Safety..........................................................................................6
2.1.Importantinformation.............................................................................6
2.2.Warningsigns.....................................................................................6
2.3.Safetypreautions................................................................................6
3.Generalinformation.........................................................................7
3.1.ThinkTopataglane.............................................................................7
3.2.Reylinginformation.............................................................................7
4.Technicalspecications.....................................................................8
4.1.ThinkTopommonspeifiations...............................................................8
4.2.ThinkTopDigital...................................................................................10
4.3.ThinkTop,AS-Interfae...........................................................................11
4.4.ThinkTopDevieNet..............................................................................13
5.Installation....................................................................................16
5.1.Installationonairatuators......................................................................16
5.2.InstallationonSeries700valves................................................................19
5.3.Aironnetions...................................................................................21
5.4.Eletrialonnetion,internal-Digital24VDC................................................22
5.5.Exampleofusingommonpowersupply......................................................22
5.6.Eletrialonnetion,internal-AS-Interfae...................................................23
5.7.Eletrialonnetion,internal-DevieNet.....................................................24
6.Setupdiagram................................................................................25
6.1.ThinkTopsetup-utilisingloal'I'and'II'keys..................................................25
6.2.ThinkTopsetup-utilisingIRkeypad.............................................................28
6.3.ThinkTopquiksetupguide.....................................................................30
7.Faultnding..................................................................................32
7.1.FaultfindingandLEDs...........................................................................32
8.Maintenance..................................................................................34
8.1.DismantlingThinkTop.............................................................................34
8.2.AssemblyofThinkTop............................................................................35
8.3.DismantlingandassemblingSeries700valves................................................37
9.Partslist.......................................................................................39
9.1.DiagramsforThinkTop...........................................................................39
9.2.ThinkTop...........................................................................................40
9.3.DiagramsforThinkTop:Series700.............................................................43
9.4.ThinkTop:Series700.............................................................................44
3

1DeclarationsofConformity
EU EU
EUDelaration Delaration Delarationof of ofConformity Conformity Conformity
TheDesignatedCompany
AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,[phone]
Companyname,addressandphonenumber
Herebydelarethat
TopUnitforValveControlandIndiation
Designation
ThinkTop®BasiDigital10-30VDC
Type
isinonformitywiththefollowingdiretiveswithamendments:
-EMCDiretive2014/30/EU
-RoHSDiretive2011/65/EUandamendments
Thepersonauthorisedtoompilethetehnialfileisthesignerofthisdoument.
GlobalProdutQualityManagerLarsKruseAndersen
TitleName
Kolding,Denmark2022–10–01
PlaeDate(YYYY-MM-DD)Signature
ThisDelarationofConformityreplaesDelarationofConformitydated2017-03-01
4

1DeclarationsofConformity
UK UK
UKDelaration Delaration Delarationof of ofConformity Conformity Conformity
TheDesignatedCompany
AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,[phone]
Companyname,addressandphonenumber
Herebydelarethat
TopUnitforValveControlandIndiation
Designation
ThinkTop®BasiDigital10-30VDC
Type
isinonformitywiththefollowingdiretiveswithamendments:
-TheEletromagnetiCompatibilityRegulations2016
-TheRestritionoftheUseofCertainHazardousSubstanesinEletrialandEletroniEquipmentRegulations2012
Signedonbehalfof:AlfaLavalKoldingA/S
GlobalProdutQualityManagerLarsKruseAndersen
TitleName
Kolding,Denmark2022–10–01
PlaeDate(YYYY-MM-DD)Signature
DoCRevison_01_102022
5

2Safety
Thismanualhighlightsunsafepracticesandotherimportantinformationareemphasisedinthismanual.
Warningsareemphasisedbymeansofspecialsigns.Allwarningsinthemanualaresummarisedonthispage.
Payspecialattentiontotheinstructionsbelowinordertoavoidseverepersonalinjuryordamagetothetopunitareavoided.
2.1Importantinformation
Always Always
Alwaysr r read ead eadthe the themanual manual manualbefor befor before e eusing using usingthe the thetop top topunit! unit! unit!
W W
WARNING ARNING ARNING
Indiatesthatspeialproeduresmustbefollowedtoavoidseriouspersonalinjury.
CAUTION CAUTION
CAUTION
IndiatesthatspeialproeduresmustbefollowedtoavoiddamagetotheThinkTop.
NOTE NOTE
NOTE
Indiatesimportantinformationtosimplifyorlarifyproedures.
2.2Warningsigns
Generalwarning:
Dangerouseletrialvoltage:
Caustiagents:
2.3Safetyprecautions
Installation: Installation:
Installation:
Always Always
Alwaysreadthetehnialdataarefully
Never Never
NeverinstalltheThinkTopbeforethevalveorrelayareinasafeposition
IfweldinglosetotheThinkTop:Always Always
Alwaysperformearthinglosetotheweldingarea
DisonnettheThinkTop.
Always Always
AlwaysensuretheThinkTopeletriallyonnetedbyauthorisedpersonnel
Maintenane: Maintenane:
Maintenane:
Always Always
Alwaysreadthetehnialdataarefully
Always Always
AlwaysfitthesealsbetweenthevalveandThinkToporretly
Never Never
NeverservietheThinkTopbeforethevalveorrelayareinasafeposition
Never Never
NeverservietheThinkTopwhenthevalve/atuatorunderpressure
Never Never
NeverleantheThinkTopusinghighpressureleaningequipment
Never Never
NeveruseleaningagentsthatwillerodetheexterioroftheThinkTop.Chekwithyourleaningagentsupplier
6

3Generalinformation
3.1ThinkTopataglance
TheThinkTopisdesignedtoensureoptimumandreliablevalveontrolinonjuntionwithAlfaLavalvalvesandisompatible
withmostPLCsystems(ProgrammableLogiControllers).
TheThinkTopanbeequippedwith0-3solenoidvalves.ThesolenoidsareeletriallyontrolledbythePLCsystemand,when
ativated,theompressedairisativatingtheairatuator.Dependingonthetypeofontrolunit,theprimarysolenoidvalvean
beprovidedwithabuilt-inthrottlefuntiononboththeairinletandoutlet,whihmeansthatitispossibletoontroltheopening
andlosingtimeoftheairatuator.Thesolenoidsarealsoequippedwithamanualholdoverride.
VisualLEDlightsonstantlyindiatethedistintstatusoftheontrolunit:suhasvalvepositions,solenoidvalveenergised,
setupandloalfaultindiationet.
TheThinkTopisharaterisedbyitshighdurability,well-provenfeaturesandmodulardesign.Itisexhangeableandisreadyto
fitAlfaLavalSanitaryatuatorsfromthepastandpresent.
3.2Recyclinginformation
• •
•Unpaking Unpaking Unpaking
-Pakingmaterialonsistsofwood,plastis,ardboardboxes
-Woodandardboardboxesanbereused,reyledorusedforenergyreovery
-Plastisshouldbereyledorburntataliensedwasteininerationplant
• •
•Maintenane Maintenane Maintenane
-Allmetalpartsshouldbesentformaterialreyling
-Wornordefetiveeletronipartsshouldbesenttoaliensedhandlerformaterialreyling
-Allnon-metalwearpartsmustbehandledinomplianewithloalregulations
• •
•Srapping Srapping Srapping
-End-of-life,theequipmentshallbereyledaordingtorelevant,loalregulations.Inadditiontotheequipmentitself,any
hazardousresiduefromtheproessliquidmustbetakenintoaountandhandledintheneessaryway.Whenindoubt,or
intheabseneofloalregulations,pleaseontattheloalAlfaLavalsalesompany
7

4Technicalspecications
4.1ThinkTopcommonspecications
Sensor Sensor
SensorSystem System System
Unique“NoTouh”sensorsystemwithnomehanialsensoradjustments.Amagnet(indiationpin)ismountedonthevalve
stemandthetranslatoryhangeinthemagnetifieldvetorsaredetetedbythesensorboardwithameasuringauray
of±0.1mm.
Eletrial Eletrial
Eletrialonnetion: onnetion: onnetion:
Diretmainableglandentry(hardwired)PG11(ø4-ø10mm).
Option:externalsensorableglandentryPG7(ø3-ø6.5mm).
OptionforAS-iversion:MainonnetionasM12plug,2wire.
Theterminalrowofthesensorunitisequippedwithsrewterminalsforbothinternalandexternalablesandwires.The
terminalsaresuitableforwiresupto0.75mm2(AWG19).
Exter Exter
External nal nalsensors sensors sensors
Theexternalsensorsareusedforseat-liftsupervisionwhenseat-liftannotbeinternallydeteted.Thesensorsobtaintheir
supplyvoltagefromtheterminalrow.Theoutputsignalsfromthesensorsareonnetedtotwoinputsontheterminalrowon
theinternalsensorunit.Iftheatualsetupissetforinternalseat-lift,theorrespondingexternalsignalisnotused,otherwisethe
externalsignallogiallyontrolstheorrespondingfeedbaktothePLC(ProgrammableLogiController).
Note! Note!
Note!Ifusinganexternalsensor,thesensormustbeative/ativatedwhenperformingasetuproutineoftheontrolhead.
Supplyvoltage.......................MustmaththeseletedtypeofThinkTop.
Supplyurrent:......................Max.15mApersensor.
Typeofsensor:......................VDC,only3-wiresensorPNP .
Sensorablelength:................Max.3m.
Suitableexternalsensors,braketsandableglandsforsettingupupperseat-liftdefetiononmixproofvalvesareavailableas
aessoriesintheatalogue.
ThinkT ThinkT
ThinkTop op opV V Visual isual isualIndiations Indiations IndiationsLED LED
LEDIndiations Indiations Indiations
LEDB“Openvalve”(Yellow)
OIR-Reeiver
LEDD“Setup/Internalfault”(Red)
LEDC“Seat-lift1/2”(Yellow)
LEDE“Solenoidvalves”(Green)
LEDF“Maintenane”(Orange)
LEDA“Closedvalve”(Yellow)
Status Status
Statussignal signal signal
Thestatussignalisusedforfourpurposes:
-Toindiatethatsetupisinprogress+(LEDD).
-Toindiateanerrorondition+(LEDD).(FlashingLED=softwareerror),(steadyLED=hardwareerror).
-Toindiatemaintenaneduetotheselfadjustmentprogramme+(LEDF).
-Toindiatethatthetimeformaintenanehasbeenreahed+(LEDF).
8

4Technicalspecications
T T
Tehnial ehnial ehnialspeifiations speifiations speifiations
Upto3solenoidvalvesineahunit.
Type3/2or5/2valve(onlypossiblewithone5/2valve)
Airsupply300-900kPa(3-9bar)
Filteredair,max.partilesordirt5µ5-5mg/m3
Max.flow180l/min
Max.oilontent1mg/m3
Max.waterontent0.88g/m3-20oCompressedair
Throughputø2.5mm
Airrestrition(throttlefuntion)airinlet/outlet.Yes.(solenoidvalve1only)
Manualholdoverride.Yes
Throttle,airin/out1A,1B0-100%
Externalairtubeonnetionø6mmor1/4”(speifywhenordering)
Silener/filterConnetionpossibleviaø6mm
(Filterreommendedintropialregions)
Materials Materials
Materials
PlastipartsNylonPA12.
MetalpartsStainlesssteelandBrass.
SealsNitrile(NBR).
Gorevent.membranePBTplasti.
Mir Mir
Miro o oenvir envir environment onment onmentdemand demand demandspeifiations speifiations speifiations
T T
Temperatur emperatur emperature e e
Working:-20°Cto+85°CIEC68-2-1/2
Storage:-40°Cto+85°CIEC68-2-1/2
Temperaturehange:-25°Cto+70°CIEC68-2-14
V V
Vibration ibration ibration10-55Hz,0.7mmIEC68-2-6
55-500Hz,10g
3x30min,1otave/min
Dr Dr
Drop op optest test testIEC68-2-32
Humidity Humidity
Humidity
Constanthumidity:+40°C,21days,93%R.H.IEC68-2-3
Cylihumidity:+25°C/+55°C
12ylesIEC68-2-30
(working)93%R.H.
Pr Pr
Protetion otetion otetionlass lass lassIP66andIP67IEC529
Input Input
Inputthr thr threshold eshold eshold
Voltage/urrent:Type1inputrequirementsEN61131-2
EMC EMC
EMCDir Dir Diretive etive etive2014/30/EU
UL UL
ULAppr Appr Approval oval oval8-30VDC,Class2input,
45mAmax.outputUL508-E203255
9

4Technicalspecications
4.2ThinkTopDigital
Power Power
PowerSupply Supply Supply
TheThinkTopisdesignedtobeapartofthePLC’sInput/Output(I/O)system.Itshouldbesuppliedfromthesameproteted
powersupplyastheotherI/Odevies.TheI/Opowersupplyshouldnotbeusedforotherkindsofload.
Theunitisreversepolarityandshortiruitproteted.
Supplyvoltagenominal:.............24±10%VDC
Supplyvoltageabsolutemax.:......30VDC.
Supplyvoltageabsolutemin.:......8VDC.
Supplyurrent*):....................Max.45mA(forsensorunitalone)
(exludingurrenttothesolenoids,externalsensorandthePLCinputurrent).
*)Theinitialurrentduringpower-onishigher.Theatualshapeoftheurrentpulsedependsonthepowersupplyused.
Typialvaluesare150mARMSduring13ms(regulatedPS)to360mARMSduring8ms(unregulatedPS).
FulfillmentoftheULrequirementsinUL508requirestheunittobesuppliedbyanisolatingsourethatomplieswiththe
requirementsforlass2powerunits(UL1310)orlass2and3transformers(UL1585).
Feedbak Feedbak
Feedbaksignals signals signals
Thesensorsystemanbeusedfor4feedbaksignals+1statussignal=5digitalPNP/NPNfeedbaksignals.
OutputsignalsfromthesensorunittotheonnetedPLC.
Nominalvoltage:....................MustmaththeseletedtypeofThinkTop.
Loadurrent:........................Typially50mA,max.100mA.
Voltagedrop:........................Typially3Vat50mA.
PNP/NPN PNP/NPN
PNP/NPNPolarity Polarity Polarity
PNP(souring)orNPN(sinking)funtionisseletedwithajumperinterm.12and13.Jumperpresent=PNP .Ifhangingto
NPN,removethejumberandmakeapowerreyle.Apowerreyleisalwaysrequiredwhenhangingthisfuntion.
Solenoid Solenoid
Solenoidvalve valve valvesignals signals signals
Threeoutputsignals(withoneommon,terminal11)fromtheterminalrowareusedforativationofthesolenoids.Positive
(onnetedwithterminal9)ornegative.
T T
Tehnial ehnial ehnialspeifiations speifiations speifiations
Norminalvoltage
Nominalpower
24VDC
1.0W.
10

4Technicalspecications
4.3ThinkTop,AS-Interface
Feedbak Feedbak
Feedbaksignals signals signals
Power Power
PowerSupply Supply Supply
ThepowersupplytotheompleteunitistakenfromtheAS-Interfaeloop.Theunitisreversepolarityproteted.
Supplyvoltage:......................29.5-31.6VDC
Normalurrentonsumptionsensor
board................................45mA(exludingurrentforthesolenoidsandtheexternalsensor).
Max.urrentonsumptionsensor
board................................165mA(ifexternaldeviese.g.solenoidsandswithesareonnetedtothesensor
board,ahigherurrentonsumptionthan120mAmayour,whihthiswilldamage
thesensorboards).
Feedbak Feedbak
Feedbaksignals signals signals
SignalstransmittedthroughtheAS-InterfaeBUStotheAS-InterfaemasterPLC.
Thesensorsystemanbeusedfor3feedbaksignals+1statussignal=4feedbaksignals.
Slaveprofileoptions:(speifywhenordering)
Slave Slave
Slavepr pr profile ofile ofilev v v.2.1 .2.1 .2.1
Default Default
Defaultslave slave slaveaddr addr address: ess: ess:0 0 0
IOode:7(4bitbi-diretional)
IOode:F(slavewithoutprofile)
ID1ode:F
ID2ode:F
Slaveprofile=S-7.F .F.F
No. No.
No.of of ofslaves: slaves: slaves:
AS-Interfaespeifiation2.1formax.31ThinkTopunitsonasinglemaster/gateway
Slave Slave
Slavepr pr profile ofile ofilev v v.3.0 .3.0 .3.0
Default Default
Defaultslave slave slaveaddr addr address: ess: ess:0 0 0
IOode:7(4bitbi-diretional)
IOode:A
ID1ode:7
ID2ode:7
Slaveprofile=S-7.A.7.7
No. No.
No.of of ofslaves: slaves: slaves:
AS-Interfaespeifiation3.0formax.62ThinkTopunitsonasinglemaster/gateway.
11

4Technicalspecications
AS AS
AS- - -Interfae Interfae Interfaebits bits bitsassignment: assignment: assignment:
FortheAS-Interfaeversionwith31and62nodes,thefollowingbitassignmentwillbeused:
DI0..................................De-Energisedposition(losedposition)
DI1..................................Energisedposition(openposition)
DI2..................................SeatLift1and2position(sumSeatLiftsignal)
DI3..................................Status
DO0.................................Notonneted
DO1.................................Solenoidvalve1
DO2.................................Solenoidvalve2
DO3.................................Solenoidvalve3
Solenoid Solenoid
Solenoidvalve valve valvesignals signals signals
SignalstransmittedthroughtheAS-InterfaeBUStotheAS-InterfaemasterPLC.
T T
Tehnial ehnial ehnialspeifiations speifiations speifiations
Nominalvoltage24VDC
Nominalpower1.0W
12

4Technicalspecications
4.4ThinkTopDeviceNet
DevieNet DevieNet
DevieNetfeatur featur features es esand and andfuntionality funtionality funtionality
Network Network
Networksize size sizeUp Up
Upto to to63 63 63nodes nodes nodes
NetworklengthSeletableend-to-endnetworkdistanevarieswithspeed
Baud Baud
BaudRate Rate Rate
125Kbps
250Kbps
500Kbps
Distane Distane
Distane
500m(1,640ft)
250m(820ft)
100m(328ft)
Datapakets0-8bytes
BustopologyLinear(trunkline/dropline);powerandsignalonthesamenetworkable
BusaddressingPeer-to-peerwithmulti-ast(one-to-many);multi-masterandmaster/slavespeialase;polled
orhange-of-state(exeption-based)
SystemfeaturesRemovalandreplaementofdeviesfromthenetworkunderpower
Thebasitrunk-line/drop-linetopologyprovidesseparatetwisted-pairbusesforbothsignalandpowerdistribution.Athikorthinableanbe
usedforeithertrunklinesordroplines.End-to-endnetworkdistanevarieswithdatarateandablesize
Datarates125Kbps250Kbps500Kbps
Thiktrunklength500m(1,640ft)250m(820ft)100m(328ft)
Thiktrunklength100m(328ft)100m(328ft)100m(328ft)
Maximumdroplength6m(20ft)6m(20ft)6m(20ft)
Cumulativedroplength156m(512ft)78m(256ft)39m(128ft)
Theend-to-endnetworkdistanevarieswithdatarateandablethikness.
DevieNetrequiresaterminatingresistortobeinstalledateahendofthetrunk:
-121ohm
-1%metalfilm
-1/4watt
Terminatingresistorsshouldnotbeinstalledattheendofadropline,onlyatthetwoendsofthetrunk-line.
ForfurtherinformationpleaserefertotheDevieNetStandard.
DevieNet DevieNet
DevieNetFeatur Featur Features es es
DevietypeGeneriMaster/sannerN
Expliitpeer-to-peermessagingNI/OSlavemessaging
I/Opeer-to-peermessagingN•BitstrobeN
ConfigurationonsistenyvalueN•PollingY
FaultednodereoveryN•CyliN
Baudrates125K,250K,500K•Changeofstate(COS)N
ConfigurationmethodEDS
Theend-to-endnetworkdistanevarieswithdatarateandablethikness.
13

4Technicalspecications
DevieNet DevieNet
DevieNetinterfae interfae interfae
Baudrates:125K,250Kand500K.
PollingI/Oslavemessaging.
Poll: Poll:
Poll:1bytes.
1bytes=Input/outputsandalarms(lass4).
Node Node
Nodeaddr addr address ess ess
Range:0-63.
Defaultslaveaddress:63.
Power Power
Powersupply supply supply
ThepowersupplytotheompleteunitistakenfromtheDevieNet.
Supplyvoltage:.....................11-25VDC,asspeifiedfortheDevieNet.
Supplyurrent:......................Max.45mA(forsensorunitalone)
(exludingurrenttothesolenoidsandtheexternalproximityswithes).
ThinkT ThinkT
ThinkTop op opDevieNet DevieNet DevieNetfeatur featur features es es
Feedbak Feedbak
Feedbaksignals signals signals
Inputsignals(produedbythesensorunit)transmittedovertheDevieNet-lass4.
Fivefeedbaksignals:losedvalve,openvalve,seatlift1,seatlift2andstatus.
Thestatussignalisusedforfivepurposes:
-Toindiatethatasetupisinprogress(LEDD).
-Toindiateanerrorondition(LEDD),(flashing=softwareerror),(steady=hardwareerror).
-Toindiatethatmaintenaneisrequired(LEDF).
-Toindiatewhetherthereisaonflitintheselfadjustmentprogramme(LEDF).
-ToindiatewhetheranyommuniationexistsbetweenThinkTop®andPLC(LEDD,steady).
Solenoid Solenoid
Solenoidsignals signals signals
OutputsignalsreeivedfromtheDevieNet.
Threebitstoontrolthesolenoiddrivesloatedinthesensorunit.
ThinkT ThinkT
ThinkTop op opEDS EDS EDSfile file file
TheEDSfileanbedownloadedfromwww.alfalaval.ombysearhing"ThinkTop"atthetopofthemainlandingpage.Onthe
ThinkToplandingpage,hooseDoumentationinthemenuandfindtheEDSpakage.Alternatively,boththeEDSfileand
furtherinformationonDevieNetanfoundatwww.odva.org
14

4Technicalspecications
ThinkT ThinkT
ThinkTop op opDevieNet DevieNet DevieNetattribute attribute attributelist list list
Path Path
PathRaw Raw Rawdata data data
NameAttributesR/W/CSdata
type
len.LSB
ReleaseDNET4.6ClassInstde.hex.“poll”
Valvevalue
Valveommand
4
4
1
3
3
3
-
-
-
-
R
R/W
Byte
Byte
1
1
-
-
ThinkT ThinkT
ThinkTop op opDevieNet DevieNet DevieNetattribute attribute attributelist list list
NameEng. Eng.
Eng.Units Units UnitsConv Conv Conv. . .Bit Bit Bitmaps/data maps/data maps/data
mult.divisorunitsbyte1byte2byte3byte4
ReleaseDNET4.6
Valvevalue
Valveommand
-
-
-
-
-
-PLC_image
Solenoids
-
-
-
-
-
-
ThinkT ThinkT
ThinkTop op opDevieNet DevieNet DevieNetbit bit bitmappings mappings mappings
PLC_Image PLC_Image
PLC_Image
V V
Valve alve alvevalue value valuexxxMaint.SL2SL1OPENCLOSED
Solenoid Solenoid
Solenoid1, 1, 1,2 2 2& & &3 3 3
(V (V
(Valve alve alveommand) ommand) ommand)xxxxCoil#3Coil#2Coil#1x
ThinkT ThinkT
ThinkTop op opDevieNet DevieNet DevieNetPoll Poll Pollommand ommand ommandstrutur strutur strutures es es
Poll Poll
Pollr r request equest equestmessage message messageformat format format
bit bit
bit
byte byte
byte76543210
0xxxxCoil#3
de-energise
Coil#2
de-energise
Coil#1
de-energisex
Poll Poll
Pollr r response esponse esponsemessage message messageformat format format
bit bit
bit
byte byte
byte76543210
0Travelin
Progress
Timer
ExpiredxMAINT. ERROR
Seat#2
Status
Seat#1
Status
OPEN
Status
CLOSED
Status
T T
Typial ypial ypialpower power poweronsumption onsumption onsumption
Testonditions:OneThinkTopDevieNetonnetedtothenetworkwith1input(on)and:
Nosolenoidsonsupplyvoltage25VDC20mA
1solenoidative(PWM)supplyvoltage25VDC28mA
2solenoidative(PWM)supplyvoltage25VDC36mA
3solenoidative(PWM)supplyvoltage25VDC44mA
Nosolenoidsonsupplyvoltage11VDC34mA
1solenoidative(PWM)supplyvoltage11VDC58mA
2solenoidative(PWM)supplyvoltage11VDC82mA
3solenoidative(PWM)supplyvoltage11VDC106mA
15

5Installation
5.1Installationonairactuators
Step Step
Step1 1 1
Always Always
Alwaysreadthetehnialdataarefully.
Always Always
AlwaysensuretheThinkTopiseletriallyonnetedbyauthorisedpersonnel.
Step Step
Step2 2 2
1.Fittheairfittingsontheatuatorifnotmounted.
2.Fittheativatorstem(magnet)andtightenar ar
arefully efully efully
withaspanner.
Step Step
Step3 3 3
1.PlaetheThinkTopontopoftheatuator.
2.MakesureX-ringismounted.
Step Step
Step4 4 4
1.Ensurethattheunitisorretlymountedbypr pr
pressing essing essingdown
ontopoftheThinkTop.
2.CrosstightenthetwoAllensrewsarefullyinthetwoopposite
diretions.
3.TurntheatuatorsothattheLEDsareatthefront
16

5Installation
Step Step
Step5 5 5
InstalltheairtubeswithreferenetotheAironnetionsdiagram
onpage21
Step Step
Step6 6 6
UntightenthefoursrewsandpullofftheThinkTopover.
Step Step
Step7a 7a 7a-Cableglandversion
1.Installable(ifnotpresent)throughtheablegland.
2.ConnettheeletrisoftheThinkTop
(see5.4Eletrialonnetion,internal-Digital24VDC).
NOTE! NOTE!
NOTE!
Makesuretheableglandisfullytightened.
Step Step
Step7b 7b 7b-M12plugversion
1.InstallM12soketable.
NOTE! NOTE!
NOTE!
M12plugEletrialonnetion:
17

5Installation
Step Step
Step8 8 8
SetuptheThinkTop(seehapter6Setupdiagram).
NOTE! NOTE!
NOTE!
Theunitanbesetupbytheinternalpushbuttonsonthesersorboard.Toenergisethevalve,usemanualholdoverrideonthe
solenoidsvalveorensureyouareinradioontatwiththeontrolroom.
18

5Installation
5.2InstallationonSeries700valves
Step Step
Step1 1 1
1.Removetheoverbylooseningthefouroversrews.
2.Separatetheadapterfromthebasebylooseningthethree
reesssrewsontopofthebase.
Installationonairatuators:
Step Step
Step2 2 2
1.Fitairfittingsonatuator.
2.Positionpakingretainerinreessonatuatortop.
3.Fitounternutandindiationpin(magnet)onatuatorrod.
Engageapprox.¼thread.Tightenounternutandindiator
withtwowrenhes.
Step Step
Step3 3 3
1.PlaethetwoO-ringsinthegroovesinthebottomofthe
adapter.Thenplaetheadapterontheatuatortop.Thesmall
O-ringmustbepositionedovertheairholeontheatuator.
2.Fastentheadapterwiththefour5/16”Allensrews.
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5Installation
Step Step
Step4 4 4
Mountthebaseontheadapterintheneessaryposition(anbe
rotated120°inbothdiretions).Notethatoneofthesrewtowers
ontheadapterhasaguidereess(see*ondiagram).
20