Alico YP5000 Series User manual

YP5000 SERIES SOFT STARTER
User Manual

Preface
Thanks for choosing Our company the soft starter YP5000. The starter used to
control the rattrap type three-phase asynchronous motor start and stop. Before
using it, please read this manual carefully so as to guarantee correct operation.
Caution
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Please read the manual carefully before installating of the product in
order to ensure correct installation and operation. The soft starter
parameters must be changed by professional personnel;
Only professional and technical personnel is allowed to install of YP5000
series soft starter;
Must guarantee power match between the motor and YP5000 series soft
starter, please be sure to operate according to the user manual;
Do not connect capacitor to the soft starter output, or it will cause damage
of the soft starter;
Please wrap the input and the output of the copper wire with insulating
tape after installation;
Must lock the keyboard when using remote control;
Soft starter housing must be fixed to the ground;
Please cut off the line power when maintaining.
Although this manual is edited and proofread very carefully, there may still be
small mistakes. The features and operation may be different from the actual
product due to possible modification of product design, and this may not be
considered in the contract. Thank you very much for your understanding.
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YP5000 Soft Starter User Manual
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Contents
1 Notes...................................................................................................................4
1.1 Inspection.....................................................................................................4
1.2 Nameplate....................................................................................................4
1.3 Soft Starter Model.........................................................................................4
1.4 Product Apperance........................................................................................5
2 Installation and Connection...........................................................................5
2.1 Environment..................................................................................................5
2.2 Installation Requirments................................................................................6
2.3 Wiring...........................................................................................................6
2.4 Main Circuit and Terminal..............................................................................8
2.5 Main Circuit Wiring Diagram........................................................................10
2.6 Control Terminal Connection.......................................................................11
2.7 Terminal Configuration Diagram..................................................................12
2.8 Wiring Diagram...........................................................................................13
2.9 Relay and Remote Control Wiring Diagram..................................................14
3 Operation.........................................................................................................14
3.1 Inspection and Preparation before Operation...............................................14
3.2 Operating Method........................................................................................15
4 Keyboard Panel..............................................................................................16
4.1 Appearance................................................................................................16
4.2 Key Function...............................................................................................16
5 Code Setting Functions................................................................................18
6 Function Specification..................................................................................19
6.1 Code FE Used to Program Running Output Relay Action Time......................19
6.2 Code FC Parameter Allowed Modification....................................................20
6.3 Code FU Set Underload Protection Function................................................20
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7 Revise Setting Parameter.............................................................................21
8 Useful information.........................................................................................22
9 Protection Function.......................................................................................22
9.1 Protection Function Specification.................................................................22
9.2 Protection Function Setting..........................................................................23
9.3 Protection and Tripping Curves....................................................................25
10 Protection......................................................................................................26
11 Troubleshooting...........................................................................................27
12 Starting Mode...............................................................................................28
12.1 Current Limit Starting Mode.......................................................................28
12.2 Voltage Ramp Start Model.........................................................................29
12.3 Kickstart Mode..........................................................................................29
12.4 Current Ramp Start Mode..........................................................................30
12.5 Voltage Limiting Double Loop Start Mode...................................................30
12.6 Soft Stop Mode..........................................................................................31
12.7 Free Stop Mode.........................................................................................31
13 Dimension......................................................................................................32
13.1 YP5000-4T0110L~YP5000-4T0750M........................................................32
13.2 YP5000-4T0750L~YP5000-4T2000L ........................................................32
13.3 YP5000-4T2500L~YP5000-4T3200L.........................................................33
13.4 YP5000-4000L..........................................................................................33
14 Application....................................................................................................34
15 Rs485 Communication................................................................................34
15.1 MODBUS Communication Protocol............................................................35
16 External Parts list.........................................................................................40
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1.1 Inspection
Please carry out checks on the products after they arrive, if the product is found
defective or not a correct model, please contact your vendor.
1 Notes
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Check on the nameplate, confirm the specifications of your order
Check if there is any damage on the appearance during transport, such as the
bending of the shell and fuselage and the damage or loss of the components;
In addition to soft starter, there are also a user manual and a product inspec-
tion certificate ;
Must lift the body of the soft starter in handling. It can not promote the circuit
board control box, or it may cause damage or personal injury.
;
1.2 Nameplate
MODEL: YP5000-4T0370L
INPUT: AC380V 50Hz
POWER: 37KW/75A
ALMO132
SOFT STARTER
4 3 6 5 3 5 3 6
1.3 Soft Starter Model
YP5000
1
0370
4
L
5
4
2
T
3
No. Content
YP5000
Key
Abbreviation
Voltage level
Power adapter
Load type
Input voltage
1
2
3
4
5
2：220V 4 380V：
5.5KW~500KW
L Heavy load type M Light load type： ：
S Single T Three phase： ：
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1.4 Product Apperance
2.1 Environment
2 Installation and Connection
Contents
Conforming to ：GB14048.6-98( )
380V±15%
50Hz
Squirrel cage three-phase asynchronous motor
Depending on the load, it is recommended that no
more than 20 times per hour.
IP40(Negotiable)
15G11MS
Altitude above 3000M, vibration force device 0.5G below.
-10℃ to +40℃ w/o derating ( between 40℃-60℃,
rasing each 1℃ will cause 1.2% current derating)
-25℃~70℃
90% RH in Max. (no dewing)
1000 m without derating (above this, derate the
current by 0.5% for each additional 100 m)
Natural air cooling
No requirement
Items
Standard
Three-phase
supply voltage VAC( )
Applicable motor
Start frequency
The protective level
Shock resistance
Vibration resistance
Ambient temperature
Storage temperature
Ambient humidity
Maximum operating
altitude
Cooling
Maximum installation angle
Frequency
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The bypass contactor
（L21、L22、L23）
Power supply
terminal
（ ）R、S、T
Circuit board
control box
Communication
interface
Frame
Keyboard panel
,Motor connecting
terminal
（U、V、W）
Control circuit
terminal

2.2 Installation Requirments
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The soft starter should be installed vertically, do not flip, ramp or horizontal
installation. Use screws to secure the structure.
For vertical installation of soft starter, adequate cooling room should be left,
so as to ensure effective cooling, see following drawing for details.
YP5000 Soft Starter User Manual
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ENT
确认
SET
设置
RUN
启动
STOP\/RS
停止/复位
DIGITYAL PANEL
>100mm
>
(mm)
50
>100mm
>
(mm)
50
Air inlet
Air outlet
>
(mm)
50
SOFT STARTE R
PIC 2-2-1
2.3 Wiring
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Please note the following instructions when wiring. Fig. 2-3-1 is the basic
wiring diagram.
The power supply should be connected to the main circuit, power supply
terminals R, S, T require no phase sequence. If the power supply is connected
incorrectly, the soft starter will be damaged;
Ground terminal must be well grounded, can prevent electric shock or fire
accident and reduce noise;
Both ends of the wire must be pressed to ensure high reliability of connection.
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Fig. 2-3-1
FU
Ue=
100%
KM
A1 A2
N
or
L3
K3
01
02
7
8
9
10
11
03
04
05
06
K2
K1
1 2
3 4
7 6
R
S
T
U
V
W
The main circuit
With bypass electromagnetic contactor
(KM)
Distribution
circuit breaker
Three phase
power supply
M
Motor
Ground
Ins tant aneous stop
Stop
Start
Common ends
Analog output
（DC4~20mA）
12
Control circuit
RS485 communi cation
Total pressure
output
Delay out
（programmable）
The fault output
+DC12V
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YP5000 Soft Starter User Manual
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2.4 Main Circuit and Terminal
Table 2-4-1 Main circuit and terminal wiring
Terminal Name
AC Main Circuit Power Input
Terminal Symbol
R. S. T
L21. L22. L23
U. V. W
Description
Connected with three-phase
AC Power Supply
Soft Starter Output Terminal Connected with three-phase
asynchronous electric machine
External Bypass Contactor
Terminal
Connected with bypass
contactor
Grounding Terminal Grounding
G
Main circuit power input terminals(R. S. T)
1. Main circuit power input terminals R, S, T are connected to the three-phase
AC power supply by line protection circuit breakers or circuit breakers with
leakage protection regardless of the connected phase sequence.
2. Don’t use the main circuit power ON / OFF method to control the soft start
operation and stop. After the soft starter is energized, select the control terminal
on the soft starter or the RUN and STOP keys on the keyboard panel to control.
3. Do not connect with single power supply.
Soft starter output terminals(U. V. W)
1. The soft starter output terminals are connected to the three - phase motor in
the correct phase sequence. If the direction of rotation of the motor is not
correct, you can exchange any two phases wiring of U, V, W.
2. The soft starter output side can not be connected to the phase-in capacitor
and the energizing absorber.
3. When the line between the soft starter and the motor is long, the distributed
capacitance between the wires will produce a large high frequency current,
which may cause the soft start overcurrent trip, the leakage current increases,
and the current display accuracy is poor. Therefore, it is recommended that the
motor connection should not exceed 50 meters.
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YP5000 Soft Starter User Manual
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Bypass connection（L21. L22. L23)
Bypass connection terminals L21, L22, L23, be sure to connect the electromag-
netic bypass contactor, otherwise it will burn the soft starter. Soft starter start is
completed, the main circuit power device (SCR) exit, while bypassing the
electromagnetic contactor work, then the motor into normal operation, phase
sequence can not be wrong.
Soft starter ground terminal（G)
For safety and noise reduction, the ground terminal G of the soft starter must
be well grounded.
Danger
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Confirm the input phase number of the soft starter, the rated input voltage
and the phase number of the AC power, voltage value is the same;
Don’t connect AC power supply to the output terminals(U. V. W);
Bypass electromagnetic contactor must be connected to the phase
sequence connection;
Otherwise it may damage the accident.
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