AlienTech KESSV2 Slave Guide

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Version 1.01
KESSv2 Slave
Instruction manual and User’s guide
This user manual has been specially designed to guide you through the functions and features of
KESSv2, the ECU serial programming tool via onboard OBDII connector.

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Version 1.01
Warnings
Please note: The registration and subsequent use of the Product
constitutes acceptance by the user of the license and warranty
terms contained in the section Hardware Warranty and
Software License (page 38 and following).
Important notices about the use of the KESSv2 tool
To avoid electrical shock, do not open the case when the tool is connected. Refer
any required servicing of product to Alientech Srl only.
The product and its accessories are suitable for professional use only.
This product is intended only for the tuning of vehicles for competitions or to be used on closed
circuit not open to public.
The product allows having access to operating engine management parameters: the
subsequent modification of these parameters may make the vehicle not in line with the
requirements and standards of your Country about power, speed and emissions. It may also
cause a different or greater wear and tear of mechanical and electrical components of the
vehicle and could void the warranty provided by the manufacturer/sellers of the vehicle.
Alientech Srl, its subsidiaries and affiliates make no warranties of any kind about any extra wear
or deterioration of the engine or other electrical or mechanical parts of the vehicle or as to the
compliance with exhaust emission standards and regulations required by your Country.
The tool and its accessories shall be used only after a thorough reading of this guide and the
Operating Manuals dedicated to the several protocols, and only in compliance with guidelines
and suggestions.
The product may enable modifying the operation of the vehicle; therefore, the vehicle may
have different reactions when compared to standard conditions specified by the manufacturer.
The greatest attention must be paid when driving a vehicle which has its engine parameters
modified.
The use of the KESSv2 and the K-Suite software must always happen with the car parked
stationary and engine off. In the event that the software expressly asks for ignition of the
engine, make sure that the handbrake is engaged and the transmission is in neutral position.

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Version 1.01
Important notices about the contents in this guide
Alientech Srl owns and administers some or all the rights to the images and other copyrighted
content in this manual. Use of the images and other copyrighted content (including copying,
reproducing, modifying, uploading on a network, displaying, transmitting, distributing,
licensing, selling and publishing) except as used herein, is prohibited to the extend allowed by
law.
This guide and the screen images representing K-Suite software and Alientech Data Bank used
throughout this guide are subject to change without notice.
- Regulatory Information
The marks are located on the rear side of the tool.
The product meets the essential requirements of the Directive 2004/108/EC and therefore
carries the CE mark.
The tool has been tested in accordance with harmonized standards EN 55022:2006+A1:2007
and EN 55024:1998+A1:2001+A2:2003.
The product complies with Part 15 of the FCC Rules (47 CFR).
The product is in conformity with EC and FCC standards only if used with cables and accessories
supplied and according to what specified in the instructions for use.

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Version 1.01
Glossary
Before you begin, you should become familiar with some technical terms used in this guide
Term
Explanation
Infineon Tricore
Module
Device that allows programming on bench in Boot mode ECU equipped with
microprocessor Infineon Tricore (sold separately).
Board Adapter for
positioning frame
Adapter to place on the ECU when using the positioning frame and the
Infineon Tricore module (sold separately).
Positioning frame
Metal support on which to place the ECU when it must be programmed on
bench in Boot mode (sold separately).
Backup
Backup copy of the data stored in the engine control unit, made to prevent
an accidental total loss of these data.
Recovery
Procedure that allows writing a file on the engine control unit in case the
standard writing procedure is not successful.
Checksum
Operation that serves to verify the integrity of data in the engine control
unit. The checksum correction is performed on each modified file before
loading it into the engine control unit, to ensure its functioning.
Clone
Duplicate of the engine control unit. Operation only possible if the hardware
of the two engine control units is identical.
ECU
Electronic Control Unit. It is usually a synonymous for engine control unit.
EEPROM
Electrically Erasable and Programmable Read Only Memory.
Reprogrammable memory. Writing, erasing and rewriting take place
electrically, even in-circuit.
Flash
Reprogrammable memory, with operation similar to the EEPROM but in
Flash technology.
Micro
Electronic processing and control device integrated on a single integrated
circuit (short for Microcontroller).
DTC
Diagnostic Trouble Codes. Standard codes detected by the engine control
unit via the OBD interface; useful, for example, to quickly identify and
resolve vehicle malfunctions.

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Version 1.01
Term
Explanation
LOG file
File to which the tool records chronologically all reading and programming
activities during the communication with the engine control unit.
Original file
File containing data (including maps) for engine management, stocked in the
engine control unit.
Modified file
Files created from the original file by making variations on engine
management data; to be rewritten to the engine control unit.
Firmware
Program embedded in the tool that allows its working.
ID
Procedure to obtain the identification data of the engine control unit (short
for Identification).
If the ECU does not support the reading, the file containing the ID data is
encoded.
CAN Line
Double-wires serial communication standard for connecting electronic
control units of the vehicle.
K-Line
Single-wire serial communication standard for connecting electronic control
units of the vehicle.
Operating
Manuals
Manuals embedded in the K-Suite software, automatically displayed each
time a Family of communication is selected. They provide indications about
cables needed, connection instructions, and warnings and cautions that
must be followed to correctly carry out the programming of the engine
control unit.
Master (tool)
To read and write files (not encoded) of the ECU.
Slave (tool)
To read encoded files from the ECU, and to write only encoder files received
from a Master.
Master (single
user)
It reads the original file (not encoded) stocked in the ECU.
It modifies the file using a tuning software.
It writes the modified file (not encoded) to the ECU.
Master (user
associated to one
or more Slave
user)
It receives the encoded file from his Slave.
It decodes the file through the appropriate procedure in the Alientech
Data Bank.
It modifies the file using a tuning software.
It encodes the file through the appropriate procedure in the Alientech
Data Bank.
It sends the encoded file to his Slave.
Slave (user)
It reads the encoded file stocked in the ECU.
It sends the file read to his Master.
It receives the encoded modified file from his Master.
It writes the file to the ECU.
Note: Even when the Slave user wants to overwrite the original file or
restore the backup file, it must ask his Master for the validation of these
files.

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Version 1.01
Term
Explanation
OBDII diagnostic
connector
Standardized hardware interface connector that provides access to the
state of health information for various vehicle sub-systems to perform On-
Board Diagnostics.
ECU programming
The tuning of engine management parameters stocked in an ECU. It can be
carried out in serial communication or in Boot mode, and it substantially
consists in three operations:
Reading the original file stocked in the ECU.
Modifying the original file using a tuning software.
Writing the modified file to the ECU.
Serial
communication
Communication mode with the electronic control unit through the
diagnostic connector of the vehicle (often called OBDII connector).
It can be done:
Via diagnostic connector: with the ECU mounted on the vehicle, simply
by connecting to the diagnostic connector typically located in the
cockpit.
On bench: by disconnecting all wiring and removing the ECU from the
vehicle to connect to its external connector, with no need to open the
ECU.
Note: Not all ECU can be reprogrammed on bench in serial communication.
Boot mode
communication
Communication mode with the electronic control unit in which the ECU
system is started in a particular operating mode; this allows performing
operations normally not possible in serial communication (for ex. reading of
the original file, reading/writing of the EEPROM memory, etc.).
It is usually carried out on bench, with the ECU unplugged from all wiring
and open, as it is necessary to feed some pins of the ECU circuit with a
suitable voltage (often by soldering some wires on the circuit).
It can be done using:
The Infineon Tricore module.
The K4 cable.
Communications
protocol
Language of communication between the tool and the electronic control
unit.
Family
Name given by Alientech Srl to a set of communication protocols used by
KESSv2 to dialog with engine control units communicating in a similar
manner.
Plug-in
Additional software component that allows using the KESSv2 also on ECU
that cannot be programmed via the OBDII diagnostic connector.
Pull Up Resistor
Interface resistor, it varies some electrical communicating parameters on
the K-line between the tool and the engine control unit.
Setup
Item of the programming menu of the K-Suite software that allows changing
some communication settings of the tool.

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Version 1.01
Table of Contents
Warnings ..............................................................................................................................................2
Important notices about the use of the KESSv2 tool.......................................................................2
Important notices about the contents in this guide........................................................................3
- Regulatory Information .....................................................................................................3
Glossary............................................................................................................................................4
Precautions ..........................................................................................................................................9
Safety................................................................................................................................................9
Use and handling..............................................................................................................................9
WEEE Directive...............................................................................................................................10
Risks associated with operations to Read or Reprogram data......................................................10
Cleaning..........................................................................................................................................10
Checking the package contents .........................................................................................................11
Parts name and functions ..................................................................................................................12
Right side of the tool......................................................................................................................12
Left side of the tool........................................................................................................................12
Basic operations.................................................................................................................................13
Installing the K-Suite software.......................................................................................................13
Installing the KESSv2 ......................................................................................................................13
Tool registration.............................................................................................................................14
K-Suite software main screen ........................................................................................................15
Configuring KESSv2 for the use......................................................................................................15
How to set the screen resolution...............................................................................................16
How to set the language of the software ..................................................................................17
How to view the list of vehicles supported by KESSv2 ..............................................................18
How to download the Operating Manuals ................................................................................20
How to display the information about your tool.......................................................................21
Operating procedures........................................................................................................................22
Choosing a Family of communication............................................................................................22
How to choose a Family using the Vehicles buttons .................................................................22
How to choose a Family using the EXTRAS button ....................................................................25
How to make Reading and Writing ................................................................................................26

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Version 1.01
File management ...............................................................................................................................28
ID files.............................................................................................................................................28
Modified files .................................................................................................................................28
Technical Support ..............................................................................................................................29
Updates ..........................................................................................................................................29
Updating the K-Suite software and KESSv2 ...............................................................................29
Updating the Operating Manuals ..............................................................................................30
Troubleshooting.............................................................................................................................31
Contacts .........................................................................................................................................34
Technical Support Service..........................................................................................................34
Additional information.......................................................................................................................35
Optional accessories ......................................................................................................................35
Specifications .................................................................................................................................37
Hardware Warranty and Software License........................................................................................38
Product warranty ...........................................................................................................................38
Product repair or replacement with an RMA ................................................................................39
Software License ............................................................................................................................39

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Version 1.01
Precautions
Before using this product, carefully read this manual and retain it for future
reference.
Safety
This product has been designed with the highest concern for safety. However, any electrical
device, if used improperly, has the potential for causing fire, electrical shock or personal injury. To
help ensure accident-free operation, follow these guidelines:
Observe all warnings, precautions and instructions.
Stop use, unplug the USB cable from the computer and disconnect any other cables
immediately if the device functions in an abnormal manner, produces unusual sounds or smells
or becomes too hot to touch.
Never disassemble the product or accessories provided. Use the KESSv2 and accessories
according to the instructions in this guide and following the connection instructions provided in
the Operating Manuals dedicated to the various protocols, available within the K-Suite
software. No authorization for the analysis or modification of the product, or the analysis or
modification of the K-Suite software, or of its circuit configurations, is provided. Disassembling
will void the system warranty and it may be dangerous.
Use and handling
Keep the product and all accessories out of the reach of small children or animals. Small parts
may cause choking or serious injury if swallowed (for ex. board adapters or interchangeable
connectors of the connecting cables).
Do not use the tool near water.
Use only cables/accessories provided by Alientech Srl, its subsidiaries and affiliates or an
authorized dealer.
Do not expose the products or accessories to high temperatures, high humidity, or direct
sunlight.
Do not leave the product or accessories in a car with the windows closed (particularly in
summer).
Do not expose the product or accessories to dust, smoke or steam.
Do not allow liquid or small particles to get into the product or accessories.
Do not place the product on surfaces that are tilted, unstable or subject to vibration.
Do not drop the product or accessories, and do not subject the device to strong physical shock.
Do not put heavy objects on the product or accessories.
Do not touch or insert foreign objects into the connectors of the product or accessories.

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Version 1.01
WEEE Directive
Risks associated with operations to Read or Reprogram data
When reading or programming data via KESSv2, if the communication between the tool and the
electronic control unit were to be interrupted problems may occur, also of serious entity and
which may extend to the complete failure of the ECU itself, with consequent need for its
replacement.
Therefore, during these operations:
DO NOT disconnect the communication cable between the tool and the vehicle.
DO NOT unplug the USB cable between the tool and the computer.
DO NOT turn off your computer.
DO NOT use the tool in a location that is exposed to static electricity or electrical interference.
If, for any reason, a damage to the ECU or a data loss or corruption (even partial) occurs and it is
not possible to make a recovery, Alientech Srl, its subsidiaries and affiliates will not be will not
be held liable for any damages, costs or expenses coming from this loss or corruption.
Cleaning
Cleaning the exterior surface: Wipe gently with a soft cloth. Do not use solvents or other
chemicals to clear the exterior surface of the KESSv2.
Cleaning the connectors: Do not use the product if the connectors are not clean. Remove the
dirt with a dry cloth.
This symbol on the product or its packaging indicates that this product shall not be
treated as household waste. In line with EU Directive 2002/96/EC for waste of electrical
and electronic equipment (WEEE), this product must not be disposed of as unsorted
municipal waste. Please dispose of this product by returning it to the point of sale or to
your local municipal collection point for recycling.