Align PTT3 User manual

PTT3
Operation Manual
30,000 lbs. Capacity Battery Powered Tugger
ALIGNPROD.COM 800.888.0018
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Table of Contents
I. Important Precauons
II. Safety
III. Load Placement
IV. Sequence of Operaons
V. Baeries
VI. Maintenance
VII. Warranty
General Specifications
Model No. PTT3
Dimensions 61.3125” x 26.375” x 37.875”
Weight Approx. 800 lbs.
Capacity 30,000 lbs.
Battery 76 Ah
Charging 24 VDC / 12 A
Stroke 5.9”

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I. Important Precauons
Read the following safety precautions before operating or servicing your equipment.
Follow correct lockout/tagout procedures.
Prevent personnel from leaning on equipment and containers or placing their arms, hands, legs or
any bodily member in pinch-point areas throughout the system.
Instruct personnel on the proper placement of product on the equipment. Failure to place containers
or loads in the engineered locations may hinder the operation of the equipment or cause structural
damage.
Never walk or climb into or onto the product while it is in motion.
Never alter the equipment in any way unless authorized by a qualified employee of Align.
Thoroughly read the manual and understand how to use the PTT3.
The operator should wear protective footwear at all times.
Keep the floors clean and smooth for efficient operation.
Keep the weight on the drive wheel while moving a load.
When driving the PTT3, try not to create any sudden stops / changes in direction.
Stop the unit slowly with the accelerator rather than letting go of the handle.

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II. Safety
PTT3 Safety
Charge the batteries after using the PTT3 Tugger.
Always place the female coupling (1a) at the correct
height. It’s important that the coupling is at the correct
angle and is firmly fastened to your trailer.
Raise / lift the coupling until the casters have enough
ground clearance (1.5”).
Only lift the coupling high enough to perform the transport.
Load Placement
The image below shows the correct setup that should be used with the PTT3, as well as where to
place the load. These trailers should consist of one wheel axle. When the trailer and the PTT3’s cou-
pling are attached to each other, and the PTT3’s arm is raised, the trailer leg will be lifted off
the ground.
As mentioned above, trailers should consist of one wheel axle. If there are two axles and the floor is
uneven, the front wheel will be lifted up by the PTT3 and overload the wheels. Uneven floors put the
trailer coupling at risk of unfastening and can disconnect from the trailer.

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III. Load Placement
Load Placement
The image below shows the correct setup that should be used with the PTT3, as well as where to
place the load. These trailers should consist of one wheel axle. When the trailer and the PTT3’s cou-
pling are attached to each other, and the PTT3’s arm is raised, the trailer leg will be lifted off
the ground.
As mentioned above, trailers should consist of one wheel axle. If there are two axles and the floor is
uneven, the front wheel will be lifted up by the PTT3 and overload the wheels. Uneven floors put the
trailer coupling at risk of unfastening and can disconnect from the trailer.
The PTT3 has a maximum load capacity of 6,614 lbs on the drive wheel under normal conditions.
The load capacity depends on the configuration of the load. Max capacity could be under 6,614 lbs.
depending on if there is a swing bearing or a lift cylinder. Contact Hedin USA if you unsure of your lift
capacity.
The drive wheel needs ground force on it to make sure friction between the floor and wheel provides
the traction required to perform the transport.
The load center has to be in between the trailer’s wheels and the PTT3’s drive wheel. If not, there is
a chance the load could overturn.
Heavier loads must be balanced on the trailer - see picture below.

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IV. Sequence of Operaons
As operator, you are responsible that no one is in harm’s way whilst you are
operating the transporter.
Starting the Equipment
Turn the key switch on the handle when it is in its upright position.
Check the battery indicator to make sure the PTT3 is charged and ready for use.
Push the “lift cylinder down” button to assure that the cylinder is in its lowest position.

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IV. Sequence of Operaons
As operator, you are responsible that no one is in harm’s way whilst you are
operating the transporter.
Connecting the PTT3 to a Trailer
Ensure the coupling between the PTT3 and the trailer is properly connected.
When the lift is performed, do not lift higher than necessary as it puts additional strain on the
lift cylinder.
The casters at the back of the PTT3 will lift from 1.5” from the floor. This applies the load to the drive
wheel for easy maneuverability.
The coupling must be attached vertically so the casters in the back of the PTT3 are in the air when it
has been connected to the trailer.
If the trailer is fixed to the PTT3, the casters can be removed to avoid becoming stuck on
uneven floors.
Connecting the PTT3 to a Trailer
The direction and speed of the PTT3 is controlled and adjusted by the accelerator at the top of the
handle.
A safety switch is located on the handle. When triggered, the PTT3 will stop and take a small leap
forward to prevent the pinning of the operator.

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IV. Sequence of Operaons
Pinch Points
Be careful of pinch points. They can occur:
• Between the PTT3 and moving or fixed objects
• During lifting—between the floor and the PTT3 or between the object being connected and the
PTT3.
• When operating the hydraulic cylinder.
• While driving the PTT3. Be cautious of surroundings.

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V. Baeries
Charging the Batteries
Always switch the battery charger off before connecting / disconnecting the battery cables.
The batteries are to be charged a minimum once a week to maintain their capacity over time.
The charging cable is to be connected to the outlet on top of the PTT3.
“Charging” is indicated by a yellow light.
“Charge Complete” is indicated by a green light.
The charger has an extra green light which indicates that the charging current (1 Ah) is not reached
in the maximum charging time of 20 hours to prevent overcharging and harm to the battery.

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VI. Maintenance
Lifting the Cover
Disconnect the charging cable if connected.
Unscrew the two bolts located on at the sides of the cover close to the floor.
Pull the cover straight up and make sure the hydraulic hoses don’t get pinched.
Safety During Maintenance
Service and maintenance are to be carried out by trained personnel only.
When doing service or maintenance on the PTT3, always disconnect battery cables.
Always make sure the hydraulic lift cylinder is at its lowest position when servicing the hydraulics.
Schedule Maintenance Task
Monthly
Keep wheels clean and check for wear and tear.
Check baeries for leakage and clean connectors from oxidaon.
Check switches on the front for funconality.
Check hydraulic hoses, oil level, ghten nuts and bolts, check gear belt and gear wheel for wear.
Semiannual
Check cables for wear, replace if necessary.
Clean the PTT3 chassis and parts.
Annual
Change hydraulic oil, ISO 46.
Check all components for damage.
Check relays, fuses, and connecons.

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VI. Detailed Maintenance
Increase / Decrease Pressure
Loosen the nut (shown to right) with a 24mm
wrench.
To increase pressure, tighten the Allen Key
bolt in the center. Decrease pressure by loos-
ening the bolt.
Always check the pressure with a pressure
gauge. DO NOT exceed 2,000 PSI.

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VII. Limited Warranty
Limited Warranty - One (1) Year From Ship Date
Align Production Systems (APS) warrants all of its products to be free of defects in material and workman-
ship for a period of One (1) year from date of shipment to the original purchaser or 2,000 operating hours,
whichever comes first, provided purchaser gives APS prompt notice of the alleged defect(s) and, if request-
ed by APS, returns the defective items, freight prepaid (F.O.B. APS’s plant in Decatur, Illinois).
THE WARRANTIES SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, WHETHER EX-
PRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, FITNESS FOR A PARTICULAR PURPOSE
AND MERCHANTABILITY, ALL OF WHICH ARE EXPRESSLY DISCLAIMED.
For any claim under warranty, APS may elect to repair or replace the defective component or components.
All
claims for warranty must be accompanied by a Return Goods Authorization number, which may be obtained
from APS.
This warranty does not cover, and APS is not responsible for, any labor or other expense for inspections,
removal or reinstallation of components or products. This warranty does not cover, among other things,
damages resulting from foreign matter or water, negligence, accident, unreasonable use, abuse or misuse,
alterations not authorized by APS, failure to provide reasonable and necessary maintenance or failure to
follow operating instructions or load limits.
IN ADDITION, IN NO EVENT SHALL APS BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL,
CONSEQUENTIAL OR CONTINGENT DAMAGES, WHETHER OR NOT IT HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES.
APS makes no representation that the product complies with local, state, or federal safety/product stand-
ards
codes. If the product fails to comply in any way with those codes, it shall not be considered a defect in mate-
rials or workmanship, and APS shall not be liable for any damages resulting from noncompliance. This lim-
ited warranty is provided to the original purchaser (meaning the original end user) and is nontransferable.
This limited warranty constitutes the complete and final agreement regarding APS warranty obligations for
the product.
Up-To-Date Warranty Terms can be found at www.alignprod.com/warranty/.

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