Allen-Bradley The PowerFlex 755 On-Machine User manual

User Manual Original Instructions
PowerFlex 755 On-Machine
Drive
Bulletin Number 26G

2Rockwell Automation Publication 750-UM006C-EN-P - March 2022
PowerFlex 755 On-Machine Drive User Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
These labels may also be on or inside the equipment to provide specific precautions.
The following icon may appear in the text of this document.
Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in
alignment with the movement toward inclusive language in technology. We are proactively collaborating with industry peers to
find alternatives to such terms and making changes to our products and content. Please excuse the use of such terms in our
content while we implement these changes.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
Getting Started System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
System Identification Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Data Nameplate and UL Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
System Configuration Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ArmorConnect Power Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2
Prepare for Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Environment and Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring and Workmanship Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . 21
General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Short-circuit current rating (SCCR) . . . . . . . . . . . . . . . . . . . . . . . . 24
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Branch Circuit Protection Requirements for
Three-Phase Power Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Receive, Unpack, and Inspect the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 28
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unpack and Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lift and Transport the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Two-Person Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Apply Labels to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 3
Install the Drive Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ground the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Grounding Safety Grounds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Grounding PE or Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Shield and Ground Motors and Motor Cables . . . . . . . . . . . . . . . . . . . 37
Select Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Table of Contents
24V DC Control Power Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 44
Make Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Receptacle Configurations on the Gland Plate . . . . . . . . . . . . . . . 44
Receptacle Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 4
Configure and Start Up the Drive Prepare for Initial Drive Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Set the Network IP Address of the 1783-ETAP . . . . . . . . . . . . . . . . . . 50
Configure the PowerFlex 755 Drive Embedded
EtherNet/IP Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Energize the HIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Use the PowerFlex 20-HIM-C6S HIM to
Access Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Set the Adapter IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Startup Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Controller Organizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Add-on Profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Configuration Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Choose Startup Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Drive Startup – I/O Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Add the PowerFlex 755 Drive to Your Project . . . . . . . . . . . . . . . 60
Update the Module Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Verify Drive Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Choose Integrated or Hard-wired Safety. . . . . . . . . . . . . . . . . . . . . 67
Safety Configuration for SSM and S4 . . . . . . . . . . . . . . . . . . . . . . . 69
Configure the Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Setup the Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Create Safety Logic to Control the Safety Module . . . . . . . . . . . . 86
Configure an RS Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Save and Download Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Go Online with the Logix Controller . . . . . . . . . . . . . . . . . . . . . . . 93
Put the Logix Controller Into Run Mode. . . . . . . . . . . . . . . . . . . . 95
Turn Safety On (SSM and S4 Only). . . . . . . . . . . . . . . . . . . . . . . . . 96
Energize the Incoming Power and Brake Circuit Breakers . . . . . 96
Perform Motor Auto Tune Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Application Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Connect the Motor to the Machine . . . . . . . . . . . . . . . . . . . . . . . . 109
Synchronize the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Drive Startup – Integrated Motion mode (CIP Motion). . . . . . . . . 112
Add Drive to the I/O Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Select Peripheral Devices and Slot Assignments for
Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Create an Associated Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Configure the Axis Properties, the Associated Axis,
and Control Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Specify the Motor Data Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 5
Table of Contents
Create a Safety Program to Control the
Drive Safety Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Save and Download the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Verify the Controller Is Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Commission and Tune the Motor and Drive. . . . . . . . . . . . . . . . 138
Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Manual Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Save Commissioned Axis to the Logix Project. . . . . . . . . . . . . . . 144
Chapter 5
Drive Maintenance Repair and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Remove Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Remove the Front Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Replace the Surge Suppressor AC Source Brake (1SUP270). . . . . . 150
Replace the DC Brake Surge Suppressor (1BD0270) . . . . . . . . . . . . 151
Replace the Brake Contactor (5BC130). . . . . . . . . . . . . . . . . . . . . . . . 152
Replace the Main Circuit Breaker (1CB030) . . . . . . . . . . . . . . . . . . . 153
Replace PowerFlex Frame 2 Drive (1EA030) . . . . . . . . . . . . . . . . . . . 156
Replace the PowerFlex Frame 2 Heatsink Fan. . . . . . . . . . . . . . . 160
Replace Option Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Replace the Auxiliary Circuit Breakers
(5CB070 and 1CB250 or 5CB130). . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Replace the Drive HIM (1HIM320). . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Replace the EMC Kit (1CH030) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Replace the ETAP Module (6ET210). . . . . . . . . . . . . . . . . . . . . . . . . . 163
Replace Receptacles on the Gland Plate . . . . . . . . . . . . . . . . . . . . . . . . 164
Receptacle Replacement - Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Receptacle Replacement - Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Receptacle Replacement - Type 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Receptacle Replacement - Type 4 . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Receptacle Replacement - Type 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Receptacle Replacement - Type 6 . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Attach the Front Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Apply Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Chapter 6
Troubleshooting Electrical Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Fault Types, Descriptions, and Actions. . . . . . . . . . . . . . . . . . . . . . . . . 174
Circuit Breaker Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Open Auxiliary Circuit Breaker Door . . . . . . . . . . . . . . . . . . . . . . 176
Reset Drive via the Circuit Breaker Switch. . . . . . . . . . . . . . . . . . 177
Encoder Feedback Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Potential Encoder Feedback Issues . . . . . . . . . . . . . . . . . . . . . . . . . 179
Encoder System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Positioning Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . 182

6Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Table of Contents
Troubleshooting Going Online. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
View Adapter Status By Using Parameters . . . . . . . . . . . . . . . . . . 185
Access the Adapter Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Set a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Restore Adapter Parameters to Default Configurations . . . . . . 190
Updating the Drive Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Chapter 7
Periodic and Preventive
Maintenance
Recommended Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 195
Schedule Codes Explanations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Maintenance of Industrial Control Equipment . . . . . . . . . . . . . . . . . 197
Appendix A
Spare Parts Directory Induction Motor 400/480 AC Source Brake . . . . . . . . . . . . . . . . . . . 203
Induction Motor 24V DC Mechanical Brake . . . . . . . . . . . . . . . . . . . 204
Servo Motor 24V DC Mechanical Brake . . . . . . . . . . . . . . . . . . . . . . . 205
Gland Plate Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Appendix B
Startup Information Prepare for Initial Drive Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 7
Preface
This publication provides basic information to install, connect, and maintain
the PowerFlex® 755 On-Machine™ drives.
For information on programming, troubleshooting, safety application
requirements, and EtherNet/IP networks, see the publications that are listed in
the Additional Resources on page 8.
This manual is intended for qualified personnel. You must be able to program
and operate adjustable frequency AC drives. In addition, you must have an
understanding of the parameter settings and functions.
Summary of Changes The following changes apply to this revision of the manual.
Conventions Used in This
Manual
These conventions are used throughout this manual:
• Where a parameter is referenced, it is referenced as Port#:Parameter#
[parameter name].
Example (00:301 [Net Addr Scr] or 10:350 - [Vref Source])
• Where groups of parameters are referenced, the Port# is stated in text
before the group.
• All Port#:Parameter# [parameter name] referenced are listed in bold.
For more information on parameters and their functions, see PowerFlex 750-
Series AC Drives Programming Manual, publication 750-PM001.
ATTENTION: This manual is intended for qualified service personnel
responsible for installing and servicing these devices.You must have
previous experience and a basic understanding of electrical terminology,
configuration procedures, required equipment, and safety precautions.
Change See Page(s)
Added Bulletin 140MT Motor Protection Circuit Breakers to Drive Input Protection Devices Throughout

8Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Preface
Additional Resources The following publications provide general product information.
The following publications provide setup information.
Resource Description
Motor Protection Circuit Breaker and Motor Circuit
Protector Specifications, publication 140-TD005 Provides product selection and specification information for Bulletin 140MP/MT motor protection circuit breakers and
motor circuit protectors.
Bulletin 140G Flexible Cable Oper Mech-140G-G,
140G-H, 140G-I, 140G-J, 140G-K,
publication 140G-IN128
Installation instruction for Flex Cable Operator for 140G-G
through K.
Industrial AutomationWiring and Grounding
Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation® industrial system.
Logix 5000Controllers I/O andTag Data
Programming Manual, publication 1756-PM004 This manual shows how to access I/O and tag data in Logix
5000™ controllers.
ArmorConnect Power and Control Media Selection
Guide, publication 280PWR-SG001 This manual describes how to select the ArmorConnect® power and control media cables.
PowerFlex 755On-Machine Drive Specification
Technical Data, publication 750-TD003 Provides detailed information on: • Drive specifications
• Option specifications
• Fuse andcircuit breaker ratings
Guarding Against Electrostatic Damage,
publication 8000-SB001 This data sheet explains the causes of ESD, and how you can
guard against its effects.
Wiring and Grounding for PulseWidth Modulated
(PWM) AC Drives, publication DRIVES-IN001 This manual provides basic information to install, protect, wire, and ground pulse-width modulated (PWM) AC drives.
Thismanualis intendedforqualified personnelwhoplan and
design installations of PWM ACdrives.
Integrated Motion on the EtherNet/IP Network
Reference Manual, publication MOTION-RM003 Use this manual to review descriptions of the AXIS_CIP_DRIVE attributes and the Logix Designer
application Control Modes and Methods. It is intended for use
as a reference when programming motion applications
Product Certifications website,
http://rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
Connected ComponentsWorkbench website
rok.auto/ccw, and online help (1)
(1) The online help is installed with the software.
The Connected ComponentsWorkbench® software tool.
Includes a link for free software download.
Product Compatibility Download Center
rok.auto/pcdc The Product Compatibility and Download Center (PCDC) can helpyou findproduct-relateddownloadsincluding firmware,
release notes, associated software, drivers, tools, and utilities.
Resource Description
Logix 5000 Controllers Common Procedures
Programming Manual, publication 1756-PM001 Thispublicationlinksto acollectionofprogrammingmanuals that describe how you can use procedures that are common
to all Logix5000 controller projects.
Logix 5000 Controllers Ladder Diagram
Programming Manual publication 1756- PM008 This manual shows how to program Logix 5000 controllers
with the relay ladder programming language.This manual is
one of a set of related manuals that show common
procedures for programming and operating Logix 5000
controllers.
EthernetTap, publication 1783-PC011 Provides detailed information on setting the IP address using
the 1783-ETAP.
PowerFlex 7-Class Enhanced Remote HIM,
publication 20HIM-IN005 Provides dimensions and installation instructions for a 20HIM.
PowerFlex 20-HIM-A6/-C6S HIM (Human Interface
Module) User Manual, publication 20HIM-UM001 Provides detailed information on HIM components,
operation, and features.

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 9
Preface
PowerFlex 755 Drive Embedded EtherNet/IP
Adapter User Manual, publication 750COM-UM001 This manual provides information about theEtherNet/IP
adapter that is embedded on the main control board in
PowerFlex® 755 drives, andhow to use it for network
communication.
PowerFlex 750-Series Configuration with
Permanent Magnet Motors Application,
publication 750-AT004
This document contains methodologies for the proper test
and setup of PM motors with the PowerFlex 755 drive, using
PM flux vector (FV) mode, and the PowerFlex 750-Series
drives using iPM FV mode.
PowerFlex 750-Series AC Drives Installation
Instructions, publication 750-IN001 This document explains the basic steps for mechanical installation and for connecting incoming power, the motor,
and basic I/O to the PowerFlex 750-Series Adjustable
Frequency AC drive.
PowerFlex 755 On-Machine Drive Packing
Instructions, publication 750-PC004 This document contains a high level view of the installation and unpacking instructions for the PowerFlex 755 On-
Machine Drive.
PowerFlex 750-Series Drive Programming Manual,
publication 750-PM001 Provides detailed information on:
• I/O, control, and feedback options
• Parameters and programming
• Faults, alarms, and troubleshooting
PowerFlex 750-Series AC Drives Quick Start,
publication 750-QS001 This Quick Start publication is designed to guide you through the6 BASIC STEPSthatarerequiredto startupyour PowerFlex
750-Series AC drive for the first time for simple applications.
PowerFlex 750-SeriesAC DrivesTechnical Data,
publication 750-TD001 Provides detailed information on: • Drive specifications
• Option specifications
• Fuse andcircuit breaker ratings
PowerFlex 755/755T Integrated Safety - Safe
Torque Off Option Module (S3),
publication 750-UM004
These publications provide detailed information on how to
install, configure, and operate the 750-Series safety option
modules.
PowerFlex 755/755T Integrated Safety Functions
Option Module (S4), publication 750-UM005
EtherNet/IP Network Configuration User Manual,
publication ENET-UM006 This manual describes how to use EtherNet/IP communication modules in Logix 5000 control systems.
Integrated Motion on the EtherNet/IP Network:
Configuration and Startup,
publication MOTION-UM003
Configure an integrated motion on the EtherNet/IP network
application and startup your motion solution with a Logix
controller-based system.
Motion SystemTuning ApplicationTechniques,
publication MOTION-AT005 The purpose of this publication is to assist you in tuning a Kinetix drive system. This document is intended for motion
control users with novice to advanced skill levels that are
familiar with the following:
• Kinetix servo drives
• Servos or EtherNet/IP communication
• Use of the Logix Designer application to create a motion
axis
• Understanding how control loops work in motion control
applications
Eachcomponentof the controlstructure is described in detail
and out-of-box tuning, autotuning, and manual tuning
techniques are presented.
Resource Description

10 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Preface
The following publications provide maintenance information.
You can view or download publications at rok.auto/literature.
Resource Description
1321-M055 Common Mode Choke, publication
1321-IN002 Providesinstructionsonreplacinga commonmodechokeina PowerFlex 750-Series frame 1…7 drive.
PowerFlex 750-Series EMC Cores - Frames 1...5
Installation Instructions, publication 750-IN007 Provides instructions on replacing EMC Cores in PowerFlex 750-Series frame 1…5 drives.
PowerFlex 750-Series EMC Plate and Cores -
Frames 1...7 Installation Instructions, publication
750-IN006
Provides instructions on replacing EMC Cores and Plates in
PowerFlex 750-Series frame 1…7 drives.
PowerFlex 750-Series Option Modules Installation
Instruction, publication 750-IN002 These instructions cover the installation of the option modules.
PowerFlex 750-Series Fan Replacement Kits
Installation Instructions, publication RA-IN027 This manual describes how to replace the fan on the
PowerFlex 755 frame 2 drive.

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 11
Chapter 1
Getting Started
System Overview The PowerFlex® 755 On-Machine™ Drive is a small footprint UL Type 12 /
IP66 (indoor use only) enclosure. It offers several configurations for encoder
feedback, Safe Torque Off, and the Network Integrated Safety Function. The
product also includes quick-connect connections for: I/O, power, motor,
safety, encoder feedback, positioning, communication, and brake connectors
on the bottom gland plate.
The drive is designed for automotive and material handling customer
applications, including: cart transfer tables, framers, power roll beds,
trunnions, turntables, and vertical lifts.
The EtherNet/IP® communication utilized by the drive allows use with the
following network topologies: linear, star, and Device Level Ring (DLR).
There are two safety options available for the drive:
• Safe Torque Off (20-750-S3) - Safe torque off for safety-related
applications that require the removal of rotational power to the
motor without shutting down the drive.
• Network Integrated Safety Function (20-750-S4) - The integrated
safety function option combines Safe Torque Off capability and the
safe speed control technology in one hardware option.
System Identification Diagram
The following image identifies the location and name of other important items
of the drive.
Figure 1 - System Identification Diagram
IMPORTANT The safety option module is intended to be part of the safety-relatedcontrol
system of a machine. Before installation, perform a risk assessment to
determine whether the specifications of this safety option module are
suitable for all foreseeable operational and environmental characteristics of
the system.The softwareversions that are required forthe two available
safety options are different. See the Additional Resources on page 8 section
for more information on the safety manuals.

12 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Chapter 1 Getting Started
Data Nameplate and UL Listing
The drive has two data nameplates that are attached to the enclosure. One
nameplate is located inside the enclosure in the upper-right-hand corner, and
the other is on the front cover. The UL label that contains the product rating is
located on the front cover near the data nameplate. The UL listing on the data
nameplate relates to the enclosure rating. See System Overview on page 11 for
the location of the data nameplate that is on the front cover.
IMPORTANT You do not need to remove the cover to verify the interiornameplate.
Mounting
Hole (x2)
Mounting
Hole (x2)
Hand Lifting
Handles (x2)
Hoist Lifting
Hole (x2)
Main Power
Circuit Breaker Handle
Auxiliary Circuit
Breaker Door
Receptacles
HIM
Collar Stud for
Resistor Mounting
Plate (x4)
Grounding Stud
(PE Ground)
Data Nameplate
UL Label
Data Nameplate

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 13
Getting Started Chapter 1
An example of the data nameplate follows. The information that is listed here
is only an example and should not be used for reference. Your nameplate is
specific to your product.
System Configuration
Example
This section shows an example configuration of the drive that is installed with
an existing ArmorStart™ controller. The diagram shows the recommended
cables and connectors for one example configuration of an On-Machine Drive
with ArmorStart power and control terminals.
Cat No:
Original Firmware: 13.001
Nameplate label sample: (Servo motor HD shown)
UL Type 12/IP66
Specications and Custom Catalog Number
r epresenting options installed at factory.
Nameplate :
Series: A480V Class
10 HP
Input: 3-Phase, 47-63 Hz
432 -528
12.5
Output: 3-Phase, 0-590 Hz
PRODUCT OF -----
Mfd. in 2018/08/25
FAC 1160 Serial Number: --------------
/
/
Power H D
Amps H D
Base Freq. (Default)
Continuous Amps HD
60 Sec Ovld Amps HD
3 Sec Ovld Amps H D
AC Voltage Range
AC Voltage Range 0-460
60 Hz
14
21
33
Short Circuit Rating : 65kA rms symmetrical, 480V Maximum
-IN1-B3-E42-E52
26G11F
D 022JA4NNNNA-M2
Control Power: 24V DC, 4.0 Amps Max.
Brake Power: 24V DC, 4.0 Amps Max.
Catalog Number
Enclosure Rating
Electrical Ratings
Serial Number
Certification
Markings

14 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Chapter 1 Getting Started
No. Example Cat. No.(1)
(1) The (*) used in the example catalog number, represents the variations.
Description
1 1585A-* CAT5e Bulkhead Connector and Receptacle
2 1585D-* CAT5e Patchcord, IP67, M12 D-Code
3 1585J-* CAT5e, Patch Cable, IP20, RJ45 to RJ45
4 280-M35F-* Three-Phase Power Receptacles - Female receptacles are a panel mount
connector with flying leads
5 280-PWR35* Three-Phase PowerTrunk-Patchcord cable with integral female or male
connector on each end
6 280-M35M* Three-Phase Power Receptacles - Male receptacles are a panel mount
connector with flying leads
7 280-T35 Three-Phase PowerTee connects to one M35 drop-line to trunk connectors
8 888N-* Control Power Receptacles - Female/male receptacles are a panel mount
connector with flying leads
9 889N-F4* Control/Auxiliary Power Media Patchcords – Patchcord cable with integral
female or male connector on each end
10 898N-43PB-N4KT Control/Auxiliary PowerTees - TheTee is usedwith patchcord toconnect
several modified ArmorStart to the same control power source
11 889D-* Patch cablebetween Safety I/O module output and the drive safety input,
when hardwired based safety is used
12 2090-CPBM7E7* SpeedTEC Cable, Motor PowerWith BrakeWires, SpeedTEC DIN Connector,
Extension Receptacle (SpeedTEC ready) (only for servo motors)
280-PWRM35* or
280-PWRM29* Three-Phasepowerpatchcordcable withintegralfemaleormaleconnectoron each end (only for induction motors)
13 — Induction motor or Allen-Bradley® servo motor
14 — ArmorStart controller
15 — PowerFlex 755 On-Machine Drive
16 1732ES-IB8X0BV4 or
1732ES-IB12X0BV2 ArmorBlock® Guard I/O™
17 889A-QCAP Sealing cap, internal thread

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 15
Getting Started Chapter 1
ArmorConnect Power Media The ArmorConnect®power media offers both three-phase and control power
cable systems. These include patchcords, receptacles, tees, reducers, and
accessories to be used with the drive. These cable system components create a
quick connection to the drive, reducing installation time. They provide for
repeatable, consistent connection of the three-phase and control power to the
drive and motor by providing a plug and play environment that also avoids
system mis-wiring.
Details of ArmorConnect power media are described in the ArmorConnect
Power and Control Media Selection Guide, publication 280PWR-SG001.
To specify power media for use with the drive, use only motor and power cables
that are listed for use with the drive. See Select Cables on page 38.
SHOCK HAZARD: Risk of electrical shock. Do not disconnect or connect
power cables under load.
ATTENTION: ArmorConnect cables are not intended to be connected or
disconnected under load. Physical injury or equipment damage will result
from the high make and break currents, and potential fault currents.

16 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Chapter 1 Getting Started
Catalog Number Explanation
a
b
c
d
e
f
g
h
i
j, k, l, m
n
o
p
q
r
s
Drive
Code Type
26G PowerFlex 755
Future Use
Code Description
1 Future Use
InputType
Code Description
1 AC input with precharge, includes DC
terminals
EnclosureType
Code Type
F ULType 12 /IP66 (indoor use only)
Voltage Rating Class
Code Type
C400VAC,50Hz
D480VAC,60Hz
Normal Duty Drive Rating @ 400V AC, 50 Hz
Code Amps kW Frame
8P7 8.7 4 2
011 11.5 5.5 2
015 15.4 7.5 2
022 22.0 11 2
Normal Duty Drive Rating @ 480V AC, 60 Hz
Code Amps Hp Frame
8P0 8.0 5 2
011 11.0 7.5 2
014 14.0 10 2
022(1)
(1) Option 022 for 22A, 15Hp, Normal Duty with induction
motor or Allen-Bradley® servo motor. Option 022 for 14A,
10Hp, Heavy Duty with Allen-Bradley servo motor only.
22.0 / 14.0 15 / 10 2
Filteringand Common Mode Cap Configuration
Code Filtering Default Connection
J Yes Jumper installed
Dynamic Braking (internal to drive)
Code Resistor Transistor
ANo Yes
Cover Mounted HIM
Code Type
4ULType4x/IP66
Future Use
Code Description
N Future Use
Safety Option Module - Slot 6
Code Type
A Network Integrated SafeTorque Off Module
(STO) S3
B(1)(2)(3)
(1) Integrated Safety Function option module requires Studio
5000 V31.00 or higher firmware with Guard Logix 5580 or
Compact GuardLogix 5380 controllers for drive safety
functions.
(2) Options B and C require, at a minimum, selection of one of
the following options: E42, E43, E44, E51, E52, E53, E55,
E56.
(3) Option B provides two customer safety inputs, S0 and S1.
Network Integrated Safety Function (SSM) S4
C(1)(2)(4)
(4) Option C uses the safety output S0 to provide control power
tothebrakecircuitandprovidesonecustomerinput S1.The
S0 input is used internally to monitor thestatus of the
brake contactor.
Network Integrated Safety Function with
Brake Control (S4)
NNone
MotorType
Code Motor
M1 Induction motor
M2(1)(2)
(1) Option M2 selected with Drive Rating 022 configures the
drive for Heavy Duty (HD) rating.
(2) M2 and M3 are only available in 480V AC / 60 Hz.
Allen-Bradley MPL, MPM servo motor, for use
with 14 AWG or 16 AWG motor cable
M3(2)(3)
(3) Option M3 for use with Drive Rating 022 only.
Allen-Bradley MPL, MPM servo motor, for use
with 10 AWG motor cable
Connector - AC Input Power and Control
Code Input Size /Type Control Size /
Type
IN1 M35 Allen-Bradley, 4-pin
male Mini, 4-pin, male
IN2 Future use Mini, 4-pin,
male
Brake Control Options
Code Brake Control(1)
(1) Options SB and B2 are for use with AC induction motors.
OptionB3is for use withAllen-BradleyMPMandMPLservo
motors.
SB 400/480V AC source brake, M24output
receptacle, 3-pin female. Noadditional
connector for brake
B2 24V DC brake, M24 output receptacle, 3-pin
female with 24V DC auxiliary power input,
mini 4-pin, male
B3 24V DC brake + servo motor output, M40 or
M23 output receptacle, 6-pin, female with
24V DC auxiliary power input, mini 4-pin male
EncoderType - Slot 4
Code Type (1)
(1) Option E41 is for usewith the ACinduction motors only.
Option E42, E43, and E44 are for use with the AC induction
and Allen-Bradley servo-motors.
Receptacle
E41 Incremental HTL, 12V
DC M23,Female,12-Pin, 20° Coded
E42 Hiperface SC M23,Female,12-pin,
20° Coded
E43 SSI SC Rotary M23,Female,12-pin,
20° Coded
E44 (2)
(2) Option E44 on-board P3 jumper is set to provide feedback
to an SSM Safety Option Module.
Dual Incremental
HTL, 12V DC M23(qty.2),Female, 12-pin, 20° Coded
N None (Future Use) None (Future Use)
EncoderType - Slot 5
Code Type(1)
(1) Option E51, E53, E54, and E 56 are for use with AC
induction motors. Option E52 and E55 are for use with
Allen-Bradley servo motors.
Receptacle
E51 Hiperface SC M23,Female,12-pin,
20° Coded
E52 Hiperface SC AB servo motor bulk
head
E53 Hiperface SC + SSI
Linear M23(qty.2), Female, 12-pin, 20° Coded
E54 SSI Linear M23,Female,12-pin,
20° Coded
E55 Hiperface SC + SSI
Linear AB servo motor bulk head+M23,Female,
12-pin, 20° Coded
E56 SSI SC Rotary M23,Female,12-pin,
20° Coded
N None None
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17
26G 1 1 F D 022 J A 4 N N N N
abcde ghifjklm
18 19 20
A -M1 -IN1
nop
21 22 23
-SB -E41 -E51
qrs

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 17
Chapter 2
Prepare for Installation
Precautions
ATTENTION: This manual is intended for qualified service personnel
responsible for installing and servicing these devices.You must have
previous experience with, and a basic understanding of: electrical
terminology, configuration procedures, required equipment, and safety
precautions.
ATTENTION: The National Electrical Code (NEC), NFPA79, and any other
governing regional or local code overrules the information in this manual.
Rockwell Automation cannot assume responsibility for the compliance or
proper installation of the On-Machine™Drive. A hazard of personal injury
and/or equipment damage exists ifcodes are ignored during installation.
ATTENTION: To avoid electrical shock, open the appropriate upstream
protection(disconnect switchorbranchcircuitprotection)beforeconnecting
and disconnecting cables.To avoid an electric shock hazard, verify that the
voltage on the bus capacitorshas entirely discharged before servicing.
ATTENTION:
• Installation, adjustments, putting into service, use, assembly, disassembly,
and maintenance shallbe performed by suitably trained personnel in
accordance with applicable codeof practice. Failure to do so maylead to
personal injury or death, property damage, or economic loss.
• If this equipment is used in a manner that is not specified by the
manufacturer, the protection that is provided by the equipment, may be
impaired.

18 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Chapter 2 Prepare for Installation
WARNING: Circumstancesthatcan causeanexplosionmayexist,whichmay
lead to personal injury or death, property damage, or economic loss.
• Tripping ofthe instantaneous-tripcircuitbreakerisanindicationthata fault
current has been interrupted. Current-carrying components of magnetic
motorcontrollershould beexamined andreplacedifdamaged toreducethe
risk of fire or electrical shock.
• Incoming power requirements must be a delta-Wye solid ground neutral to
maintain the CE/UL certification. If the user supplied input power
distribution exceeds 20 times the drive rating kVa, additional impedance
must be supplied in the form of an inputline reactor or isolation
transformer.
ATTENTION: Do not operate controls or open covers without appropriate
personal protective equipment. Failure to comply will result in serious injury
or death.
ATTENTION: The drive containshigh-voltage capacitors that take time to
discharge after removal of the main supply. Before working on the drive,
isolatethe main power supply from line inputs (L1, L2, L3).Wait 3 minutes
forthe capacitorstodischargetominimal voltagelevels.Failuretodo somay
result in personal injury or death.

Rockwell Automation Publication 750-UM006C-EN-P - March 2022 19
Prepare for Installation Chapter 2
Electrical Safety Considerations
Environment and Enclosure
IMPORTANT To avoid electrolytic corrosion on the external earth terminal, avoid spraying
moisture directly on the terminal.When used in wash-down environments,
apply a sealant or other corrosion inhibitor on the external ground terminal
to minimize any negative effects of galvanic or electro-chemical corrosion.
Ground connections should be inspected regularly.
IMPORTANT To comply with the CE LowVoltage Directive (LVD), all connections to this
equipment must be poweredfrom a source compliant with the following:
• Safety extra low voltage (SELV) Supply
• Protected extra low voltage (PELV) Supply
To comply with UL/C-UL requirements, this equipment must be powered
from a source compliant with the following:
• IEC 60950-1 Ed. 2.1, Clause 2.2 - SELV Circuits
IMPORTANT This equipment is supplied as enclosed equipment. It should not require an
additional system enclosure when used in locations consistentwith the
enclosure type ratings stated inthe Environment on page 20 section of this
publication. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings, beyond what this
product provides, thatare required tocomply with certain product safety
certifications.
In addition to this publication, see the following:
• See also the following: NEMA 250 and IEC 60529, as applicable, for
explanations of thedegrees of protection provided byenclosures.
IMPORTANT This equipment is not intended for use in residential environments and may
not provide adequate protection to radio communication services in such
environments.
IMPORTANT This equipment is intended for use in overvoltage Category III applications
(asdefined inIEC60664-1),ataltitudes upto2000m (6562ft) atthedefault
carrier frequency without derating. See PowerFlex® 755 On-Machine Drive
Specifications, publication 750-TD003 for altitude and derating information.
At the End of Life, this equipment should be collected separately from any
unsorted municipal waste.

20 Rockwell Automation Publication 750-UM006C-EN-P - March 2022
Chapter 2 Prepare for Installation
Prevent Electrostatic Discharge
Environment Before deciding on an installation site, verify that the drives are not installed in
an area where the ambient atmosphere contains volatile or corrosive gas,
vapors, or dust. Install the drive according to the required environmental
ratings only.
Specifications for the components in the drive are in their respective
publications and package contents, which are listed in the Additional
Resources on page 8 table and in the Crate Contents on page 29.
Wiring and Workmanship
Guidelines
In addition to conduit and seal-tite raceway, it is acceptable to use cable that is
rated Tray Cable Exposed Runs (TC-ER), for power and control wiring on
drive installations. The National Electrical Code (NEC) and NFPA 79 outline
the following guidance for installations in the United States and Canada. The
electrical standard for industrial machinery states that, cable tray use and
installation, the utilization of equipment or devices, equipment grounding,
and conductor size must be implemented according to NFPA 79, NEC article
9, section 336.10.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when you install,
test, service, or repair this assembly. Component damage can result if ESD
controlproceduresarenotfollowed.Ifyouarenot familiarwithstaticcontrol
procedures, see an applicable ESD protection handbook.
Table 1 - Environmental Conditions
Condition Requirement
Ambient OperatingTemperature 0 °C…+40 °C (32 °F…104 °F)
StorageTemperature -20 °C…+70 °C (-4 °F…+158 °F)
Relative Humidity 5…95% (non-condensing)
Cabinet Rating(1)
(1) Enclosure provides protection from: dust, falling debris, and hose-directed water.
ULType 12 / IP66 (indoor use only)