ALLPOWER APG3006 User manual

1050WATTPORTABLE
GENERATOR
866.393,3968 866.393.3968

1050W4StrokeGenerator
Tableof Contents
1. DESCRIPTION
2. UNPACKING
3. GENERAL SAFETY
4. OPERATION
PRE-OPERATION
GROUNDING
DC APPLICATION
STARTING
ENGINE BREAK-IN
GENERATOR SHUT OFF
LOAD AND PROTECTOR
OIL WARNING SYSTEM
5, MAINTENANCE
INFREQUENT USAGE
STORAGE-
MAINTENANCE SCHEDULE
6, TROUBLESHOOTING
7. WIRING DIAGRAM
8. EXPLODED VIEW
9. PARTS LIST.
SPECIFICATION
TYPE
GENERATOR Voltage
Max Power
Rated Power
Type
Displacement
ENGINE Rated Power
Fuel
Oil
Oil capacity
Fuel tank capacity
UNIT Dimensions (L W H)
Noise
Net weight
2
2
2
3
3
4
4
4
5
5
5
5
6
6
6
7
8
9
10
11
Single-phase, brushless
120V
1050w
950kw
1-cylinder, 4-stroke, forced air cooling gasoline engine
80.7 cc
1.32kw/3600rpm
Unleaded gasoline
SAE 10W-30
13.5 oz.
1A-gallons
17.3" 12.6" 16.1"
<=65dB(A)
56 Ibs.
WARNING!READANDUNDERSTANDALLSAFETYPRECAUTIONSIN
THISMANUALBEFOREOPERATING.FAILURETOCOMPLYWITH
INSTRUCTIONSIN THISMANUALCOULDRESULTIN PERSONAL
INJURY,PROPERTYDAMAGE,AND/OR VOIDINGOFYOUR
WARRANT_[ALLPOWERAMERICAWILLNOTBE LIABLEFORANY
DAMAGEBECAUSEOFFAILURETOFOLLOWTHESEINSTRUCTIONS.

1050W4StrokeGenerator
Description
This generator is powered by an air-cooled, four-stroke, OHV engine.
2
13
9 121314
1. Fuel tank cap
2. Safty label
3.Control panel
4.Generator nameplate
5. Starting handle
6. Fuel petcock
7. Carburetor choke lever
8. DC circuit fuse
9. AC circuit fuse
10. AC output socket
11. DC output socket
12. Pilot lamp
13. Engine ignition switch
14.Oii warning indicator lamp
UNPACKING
When unpacking the generator, carefully inspect for any damage that may have occured during
shipment. Make sure any loose fittings, bolts, etc., are tightened before putting unit into service.
GENERAL SAFETY
1. Before starting or servicing any generator,
read and understand all instructions. Failure to
follow safety precautions or instructions can
cause equipment damage andlor serious
personal injury. Retain all manuals for future
reference.
2. Never use this generator for any application
other than that specified by the manufacturer.
Never operate this generator under conditions
not approved by the manufacturer. Never
attempt to modify this generator to perform in
any manner not intended by the manufacturer.
3. For maintenance and repairs, use only products
and parts recommended by the manufacturer.
4. Be sure that the generator is properly
grounded to an external ground path prior to
operation. Refer to the section entitled
"Grounding Instructions" for proper grounding
procedures.
5. Be sure that the generator is operated only by
persons who have read and understand these
instructions.
6. Be sure that the generator is placed on a flat
level surface prior to and during operation. The
generator must not slide or shift during
operation.
7. Keep all persons away from the generator
during operation.
8. Do not allow persons wearing loose clothing or
jewelry to start or operate the generator. Loose
clothing or jewelry may become entangled in
moving components causing equipment damage
and/or personal injury.
9. While in operation, keep all persons away from
the immediate area surrounding your generator.
IA WARNINOI
Do not operate this generator on wet surfaces or
in the rain.
10. Be sure all powered devices are shut off prior
to connecting them to the generator.
11. Keep the generator clean and well maintained
at all times.
12. Be sure that all tools and appliances are in
good repair and are properly grounded. Use
devices that have three prong power cords. If a
extension cord is used, be sure that it has three
prongs for proper grounding.
2

1050W4StrokeGenerator
Description
13. Never operate the generator with damaged,
broken or missing parts. DO NOT operate the
generator while any of the protective shrouds or
guards are removed.
14. Do not refill the fuel tank while the engine is
running. Use precautions to prevent fuel spillage
during refills. Be sure the fuel tank cap is securely
in place before starting the engine. Allow engine to
coot for at least two minutes before refueling.
15. Be sure to store gasoline in clean containers
that do not contain water, dirt or rust because this
wilI cause the engine to shut down.
l& WARN,NO]
Never operate this generator in an explosive
atmosphere, inside your home or basement, or
any other poorly ventilated area.
I_ CAUTION I
Shut off the generator engine and disconnect
the spark plug wire before performing any
service or maintenance to the unit.
OIL FILLER CAP
(OIL GAUGE)
UPPERLEVEL
I J_ CAUTION I
• The generator is shipped from the
factory without oil in the engine
crankcase
OPERATION
PRE OPERATION
1. Check fuel level before starting your generator.
Always use clean, unleaded, mid-to-premium
grade gasoline for best results. Do not overfill and
allow some space at the top of the tank for
expansion. We recommend that you use unleaded
fuel because it produces fewer engine and spark
plug deposits and extends the life of exhaust
system components. Using lower octane
gasoline can cause persistent "pinging" or
heavy "spark knock" which, if severe, can lead
to engine damage. If "spark knock" or
"pinging" occurs at a steady engine speed
under normal load, change brands of gasoline.
2. Check oil level before starting the engine. The
oil level should be positioned between the lower
and upper marks of the oil fill cap shown.
• Engine oil is a major factor affecting
engine performance and service life
Detergent oils and vegetable oils are
not recommended
•Use premium quality 4-stroke motor
oil Do not add commercial additives
to the recommended oil and do not
mix gasoline with the oil
•SAE 10W-30 is recommended for
general, all-temperature use
3. Only after the generator has stabilized and
is running smoothly should an appliance or
tool be plugged into the AC outlet of the
generator.
3

4StrokeGenerator
Grounding
1. Use the ground terminal on
the generator to connect the
unit to a suitable ground
source. Securely fasten the
end terminal of the ground wire
terminal on the generator.
2. A 10-gauge copper wire should be used to
connect the ground terminal of the generator to
the grounding rod. A wire that is too thin may not
provide sufficient electrical current carrying
capacity to be an adequate ground path.
3. The other end of the ground wire must be
securely fastened to an approved ground source.
Refer to the local regulations for ground source
information. If not sure of regulations or
procedures, obtain assistance from a qualified
(licensed or certified) electrical technician.
DC APPLICATION
1. The DC output is
designed for charging a
12-volt battery only.
2. The "+" (positive)
terminal or the battery
must be connected to the
DC "+" terminal on the
generator, and the "-
"(negative) terminal of the
battery must be connected
to the DC "-" terminal on
the generator.
STARTING
1. Remove all electrical loads from the generator.
2. Set the fuel switch to the open (ON) position.
3. Turn the engine switch in "ON" position.
4. Move the choke/run lever to the choke position.
5. Pull the starter rope with a brisk smooth motion.
6. Return choke/run lever to the switch to the run
position.
7. After starting the generator, allow the engine to
run for 2-3 minutes to stabilize before applying a
load. CAUTIONI
NEVER attempt to modify or adjust either the
engine speed or the output voltage of your
generator when it works normally.
Never operate your generator under
these conditions:
1. Rain or inclement weather
2. Excessive vibration
3. Sparking
4. Electric output loss
5. Changing or fluctuating engine
speed
6. Overheating in connected equipment
7. Damaged receptacles
8. Engine misfire
9. Damaged, broken or missing parts
10. Shrouds/guards removed
Operate your generator only after
you have:
1. Read and understand these
instructions
2. Clear immediate area of all
persons
3. Properly grounded the generator
4. Properly grounded any tools or
appliances that you'll be operating
5. Placed the generator on a flat,
level surface
6. Placed the generator in a well
ventilated area
4

1050W4StrokeGenerator
Operation
to RUN position
ENGINE BREAK-IN
The break-in period for the generator's engine is
the first 25 hours of operation. During this
timeframe, DO NOT exceed 75% of the
generator's load limit. In other words, the
maximum load during this break-in period should
be no more than 700 watts.
I_, CAUTION I
ALWAYS check the oil level before starting.
When checking the oil, screw in the dipstick
slowly until it bottoms. If running the
generator for extended periods of time,
check the oil level every eight hours or at
least daily. Change oil after the first 8 hours
of operation; thereafter, change the oil every
50 hours of operation. If operating the
generator under heavy load or in high
ambient temperature, change the oil every 25
hours of operation.
GENERATOR SHUT-OFF
1. Remove all electrical load devices from the
generator.
2. Allow the engine to run for 2-3 minutes with
no electrical load.
3. Turn engine switch off. This will stop the
engine.
4. Set the fuel switch to closed (OFF) position.
5. Verify that the generator has completely
stopped.
6. Allow the unit to cool before placing in
storage.
LOAD AND PROTECTOR
Engine switch to Off position
1. Total combined load
through any combination of
receptacles must not exceed ClRCUtTFUSE
rated power of generator.
2. Reduce load if AC fuse or
DC fuse melt and change
another fuse.
NOTE:
Power draw can be calculated by multiplying
volts and amps. The resulting number is
wattage. Never exceed the posted maximum
wattage for the generator or any individual
receptacle. Refer to owner's manuals and
product tags to determine the wattage of
electrical load devices. Long power cords and
extension cords draw additional power. Keep
cord lengths at a minimum.
ESTIMATED POWER USAGE
Load Device Watts Load Device Watts
Computer 300 Hand Vacuum 500
CD Player I00 Power Drill 500
VCR I00 Hedge Trimmer 500
Radio I00 Weed Wacker 500
Television 300 Coffee Maker 1200
Microwave 800 Outdoor Lights 75-150
Blender 800 Bug Light 50
Receiver 420 Cooker/Frying Pan 200
5

1050W4StrokeGenerator
Maintenance
INFREQUENT USAGE
If the generator is used infrequently, starting
difficulties may occur. To help prevent this
from happening, the generator should be
started and run for approximately 30 minutes
each week.
STORAGE
If the generator is not going to be used for an
extended period of time, the following
procedures should be performed:
1. Drain all fuel from the tank, lines, and
carburetor.
2. Drain oil while the engine is still warm.
3. Remove spark plug. Clean off any carbon
deposits. Check for discoloration - plug
should be tan in color. Check the gap, it
should be
4. Pour approximately one teaspoon of oil into
spark plug hole.
5. Pull starter cord several times to spread the
oil throughout the cylinder.
6. Slowly pull the starter cord until resistance
is left. This indicates that the piston is moving
upward on the compression cycle, and the
intake and exhaust valves are closed. The
piston pushes a small amount of air from the
spark plug hole on compression.
7. Remove air filter from the generator, gently
wash in kerosene and let dry. Pour small
amount of motor oil onto clean air filter, gently
squeeze filter to uniformly distribute the oil,
blot excess motor oil from air filter (do not
twist filter), and replace the air filter.
0.7-0.8mm.
6

1050W4StrokeGenerator
Maintenance
MAINTENANCESCHEDULE
Part
Spark plug
Oil
Valve
Clearance
Fuel Line
Exhaust
System
Carburetor
Cooling Fan
Starting
System
Air Cleaner
Generator
Bolts
Item
Check condition,
adjust gap and clean.
Replace or fill if
necessary
Check oil level.
Replace or fill if
necessary.
Check and adjust
Check fuel hose for
crack or damage.
Replace if necessary.
Check for leakage.
Retighten or replace
gasket and bolts.
Check choke lever
operation.
Check for damage.
Check starter
operation.
Check and clean the
element.
Before First Every 3 Every 6 Every 12
months months Months
every month or or 50 or 100 or 300
starting 20 hours hours hours hours
•(2)
Check and tighten. •
(1) Valve clearance: Intake 0.13-0.20mm; exhaust 0.13-0.20mm
(2) Service more frequently when used in dusty areas.
• (1)
7

1050W4StrokeGenerator
TroubleShooting
Problem
Zero output from
receptacles
Low output voltage
with no load
High output voltage
with no load
Low output voltage
under load
Erratic output
voltage
Noisy operation
Engine won't start
Possible Cause
1. Engine speed is too slow
2. Open or shorted wiring
3. Faulty capacitor
4. Open! shorted rotor or stator
windings
5. Open rectifier
1. Engine speed is too slow
2. Open rectifier
3. Faulty capacitor
4.Open/shorted rotor or stator
windings
5. Alternator not magnetized
1. Faulty capacitor
2. Engine speed is too fast
1. Open rectifier
2. Engine speed is too low at full
load
3. Excessive load applied
1. Dirty, corroded, or loose wiring
connection
2. Unbalanced load applied
1. Loose generator or engine bolt
2. Short circuit in generator field
or load
3. Faulty bearing
1. No fuel
2. Fuel switch is in closed position
3.Engine switch is in closed
position
4. Spark plug dirty or wrong gap
5. Low cylinder compression
Corrective Action
1. Adjust engine speed(ask repair
shop for help)
2. Clean and reconnect all wiring
3. Replace capacitor
4.Test wiring resistance, replace
winding if necessary
5. Test rectifier, replace if necessary
1. Adjust engine speed(ask repair
shop for help)
2. Test rectifier, replace if necessary
3. Replace capacitor
4.Test winding resistance, replace
winding if necessary
5. Re-magnetize the alternator
1. Replace capacitor
2. Adjust engine speed
1. Test rectifier, replace if necessary
2. Adjust engine speed(ask repair
shop for help)
3. Reduce the applied load
1. Referring to the wiring diagram,
clean and reconnect all wiring
2. Remove all loads, then apply each
one individually to determine which
one is causing erratic output.
1. Tighten all mountings
2. Test winding resistance, replace
field winding if necessary; Test
load devices for shorts. Replace
defective load device
3. Replace bearing
1. Check fuel
2. Place fuel switch in open position
3. Place engine switch in open
position
4. Clean spark plug. Adjust gap,
replace if necessary
5. Check cylinder for leakage
Note: If the user is not comfortable performing any of the corrective actions mentioned in the
Troubleshooting table, please seek the assistance of your local small engine repair shop.
8

1050W4StrokeGenerator
WiringDiagram
E/G C-BOX I
ENG.SW. I
I
I
I
I
I
IY ! ! _"rll Y..Lc I
I Y II ;:::13 Ymoc
" "BL BL SOCKET I
II -aL+_']
D_ BL _._ I
DC m
I ! i ! ! i I
E!G ENGINE MC AC WINDING B/W BLACKAND WHITE
OSU OIL SENDING UNIT SC AUXILIARY WINDING B BLACK
SP SPARK PLUG DC CHARGING WINDING GR GREEN
G/R GENERATOR PL PILOT LAMP R RED
DI/D2 RECTIFIER REC AC SOCKET Y YELLOW
AC FU AC FUSE DC FU DC FUSE B/R BLACK AND RED
FC FIELD WINDING ENG.SW, ENGINE SWITCH BL BLUE
9

1050W4StrokeGenerator
Parts List
10

1050W4StrokeGenerator
PartsList
No Description Part # Qty No Description
1 Bolt GB5780 M5"10 2 32 Out-fuel pipe
2 Spring Washer GB93 5 7 33 Fuet petcock
3 Washer GB95 5 6 34 Spring washer
4 Cover 1 35 Nut
5 Bolt GB5780 M5"30 4 36 in-fuel pipe
6 Rear Cover, motor 1 37 Muffler exhaust cover
7 Stator 1 38 Base plate
8 Bott GR1000A-10 1 39 Vibration rubber pad
9 Rotor 1 40 Washer
10 Bolt GB/T5789 M6"16 4 41 Bolt
11 Fuel tank GR1000C.05.01-00 1 42 Bolt
12 Back shroud GR1000C.02.02-00 1 43 Capacitor mount
13 Fuel cap GR1000C.05.02-00 1 44 Capacitor
14 Meeting set GR1000C.05-04 1 45 Fore shroud
15 Spark plug GR1000C.02-03 1 46 Nut
inspecting Top
16 Bolt GB/T5789 M6"12 11 47 Oil inspecting top
17 Washer GB/T95 _ 6 15 48 Engine switch
t8 Bolt GB/T818 M6"12 t5 49 AC Outlet
Muffler guided cover
19 toutside ) GR1000C.03-02 1 50 Ptot lamp
20 Self-tapping bolt GB/T845 ST4.2"9.5 5 51 Oil warning tamp
21 Engine A152F 1 52 Control panel
22 Cylinder head guided GR1000C.03-03 1 53 DC Outlet
cover(up)
23 Cytinder head guided GR1000C.03-04 1 54 DC Circuit breaker
cover(down)
24 Air-cleaner assembly GR1000C.01.01-00 1 55 AC Circuit breaker
25 Nut GB/T6184 M8 2 56 Fore cover, motor
26 Engine mount GR1000A-17 1 57 Washer
27 Washer GB/T95 _ 8 4 58 Bolt
28 Bott GB5781 M8"16 4 59 Washer
29 Oit alarmer 1 60 Spring washer
30 Muffler GR1000C.01.02-00 1 61 Nut
31 Muffter guided cover GR1000C.03-01 1 62 Bolt
(inside)
Part #
GR1000C.05-03
GB/T93 _6
GB/T6184 M6
GR1000C.02-01
GR1000C.02.03-00
G R1000A- 16
GB/T96 e 6
GB/T5781 M6"16
GB/T5781 M8"25
GR1000C.04-01
AC 12UF 250V
GR1000C.02.01-00
GB/T6170 M6
GR1000C.02-02
GR1000C.04.01-01
GB97.2 8
GB5780 M8"20
GB97.2 8
GB93 8
GB/T6170 M8
GB/T818 M5"I0
FOR TECHNICAL SUPPORT PLEASE _III_
866.393.3968
All-Power America
16273 E. Gale Ave.
CityOfIndustry,CA 91745
626.855.0840
www.allpoweramerica.com
all rights reserved
11
Qty
1
1
1
1
1
1
1
4
4
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
4
4
2
2
2
1