K&S BASIC KSB 6000D User manual

ENG
Diesel Generator
Silent Diesel Generator
KSB 6000D
KSB 6000DE
KSB 8000DE ATSR
KSB 8000DE-3
KSB 6000DES
Please, read this manual
carefully before use!
OWNER’S MANUAL

1
CONTENTS
1. Introduction _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _2
2. Safety information _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ __ __ _ _ 3
3. Main overview_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _5
4. Models description _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6
5. Terms of use _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _7
6. Before starting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _10
7. Starting to work _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11
8. Technical maintenance works _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _15
9. Maintenance schedule _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16
11. Recommended oils _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 17
12. Air lter maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _18
13. Fuel lter technical maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _19
14. Accumulator maintenance_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
13. Generators` storage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20
14. Possible failures and solutions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21
15. Average power usage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 22
16. Warranty terms and conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23
Abbreviations meaning:
KSB Generator K&S Basic
D Diesel
E Electric start
3 Three-phase generator
ATSR ATS-output
Useful information while operating the machine.
Failure to follow the recommendations marked with this sign may lead to
serious injury or death of the operator or third parties.
! !
ATTENTION - DANGER!
! !
IMPORTANT!

2
INTRODUCTION
We are grateful to you for your purchase of K&S Basic series diesel generator. This
manual contains safe working recommendations, operation and adjustment
description of these generators and maintenance instructions.
Manufacturer reserves the right to make alterations into the generators, which
may not be reected in this manual. Pictures and photos of the product may
vary from its actual appearance. At the end of this manual, You may nd contact
information which you are free to use in case of any issues occurrence.
All data, specied in this operation manual is the most up to date for the moment
of its publishing.
In order to provide equipment integrity and avoid any possible
injuries we strongly recommend You to carefully read this manual
before operating the generator.
The current list of service centers you can nd at the website
of ocial importer:
www.ks-power.de
! !
ATTENTION - DANGER!

3
SAFETY INFORMATION
Carefully read this manual before starting to work with the generator
Working area
- Please don’t use the generator near ammable gases, liquids or dust. When
using the generator exhaust system gets very hot. This may cause re or
explosion of these materials.
- Be sure to follow cleanliness and good lighting in the work area. Clutter and
poor lighting may cause an injury.
- Do not let the presence of unauthorized persons, children or animals when
working with generator. If necessary, make sure to fencing the working area.
Electrical safety
- The generator produces electricity that may lead to an electric shock while
neglecting compliance regulations.
- In the high humidity level conditions generator exploit is prohibited. Keep the
generator in a dry place only.
- Avoid direct contact with grounded surfaces (pipes, radiators, etc.).
- Do not allow moisture in the generator. The water inside the device increases
the risk of an electric shock.
- Be careful when working with power cables. Immediately replace it in case of
damage, as damaged wire increases the risk of electric shock.
- All connecting the generator to the network must be made by certied
electrician in accordance with all electrical rules and regulations.
- Connect the generator to the protective ground before operation.
- Do not connect or disconnect a generator to electricity consumers, which are
placed in water on a wet or damp soil.
- Do not touch parts of the generator under voltage.
- Connect the generator to those customers only which meet the electrical
characteristics and the rated power of the generator.
- Store all electrical equipment dry and clean. Wires with damaged or spoiled
insulation should be replaced. You should also replace worn, damaged or rusty
contacts.
Personal safety
- Be careful. Do not operate the generator, if you are tired, under the inuence of
drugs or alcohol. Inattention may cause a serious injury.
- Do not wear loose clothing or jewelry when working. Long hair, jewelry or loose
clothing may get into the moving parts of the generator and cause an injury.
- Avoid inadvertent start. Make sure to set the switch to O when you turn o
the generator.

4
- Make sure no outsider objects are on the generator when it is turned on.
- Always keep a stable position and balance when starting the generator.
- Use safety equipment. Always wear goggles, a mask, non-slip sole shoes,
protective helmet, headphones.
- Do not overload the generator, use it only for the purpose. Proper use of the
generator will do the job for which it is designed better and safer.
-To avoid inhaling exhaust gas, the generator does not have to work in conditions
of poor ventilation. Exhaust gas contains poisonous carbon monoxide. Use and
maintenance of the generator.
- Before you start checks before operating, make sure that the generator is on a
at level surface and the engine switch is set to O.
- Keep the generator dry, well ventilated place if you are not using it.
- Check the connection of moving parts, no damaged parts that aect the
operation of the generator. If the generator is damaged, remove them before
using.
- For repair and maintenance use only recommended oil fuel. Using other
lubricants, spare parts and consumables deprives you of warranty apparatus.
- Labels and stickers on the generator and engine leave because they contain
important information.
- Servicing the generator should be carried out only by qualied personnel.
- When servicing the generator follow all instructions of this manual.
The generator runs on diesel fuel. Do not use gasoline or
kerosene as fuel.
! !
IMPORTANT!

5
MAIN OVERVIEW
Pic 1
Manufacturer reserves the right to make changes and/
or improvements in design, components set and technical
attributes without notice and without incurring obligation. The
pictures in this manual are schematical and may not match the
parameters of original product
! !
IMPORTANT!
1
9
2
3
54
8
6
7
1. Reinforced steel frame
2. Fuel tank cap
3. Air lter
4. Antivibration supports
5. Fuel pump
6. Oil dipstick
7. The oil drain hole
8. Emergency switch engine
9. Maintenance panel
10. Soundproof housing
11. Wheels
2 9 1
3
10
11
5, 6, 7, 8

6
Model KSB 6000DES ATSR KSB 6000D KSB 6000DE KSB 8000DE ATSR KSB 8000DE-3
Voltage, V 230 230 230 230 400/230
Max Power, kW 5.0 5.5 5.5 6.5 6.5
Nominal Power, kW 4.5 5.0 5.0 6.0 6.0
Frequency, Hz 50 50 50 50 50
Current max, A 21,7 23,91 23,91 28,26 11,74
Outlets 1*16А
1*32А 2*16А 1*16А 1*32А
1*16А
1*32А
1*16А
1*16А (3p)
Fuel Tank Volume, l 15 15 15 15 15
50% power working time 12 12 12 12 12
Voltmeter/LED display
LED display (voltage
frequency
working hours)
Voltmeter Voltmeter Voltmeter Voltmeter
Noise level LPA /LWA, dB 69/94 72 / 97 72 / 97 72 / 97 72 / 97
Power output V/А 12/8,3 12/8,3 12/8,3 12/8,3 12/8,3
Engine model KS-B430D KS-B430D KS-B430D KS-B470D KS-B470D
Engine type
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
Engine power, hp 10.0 10.0 10.0 11.0 11.0
Crank case volume, cm31,65 1,65 1,65 1,65 1,65
Engine cylinder volume cm3406 406 406 455 455
Power output controller AVR AVR AVR AVR AVR
Engine start electric manual manual/electric manual/electric manual/electric
Power factor, cosφ 1 1 1 1 0.8
Housing Soundproof
housing Reinforced frame 25*25 mm
Dimensions (L*W*H),
mm 945*550*700 760*500*650 760*500*650 760*500*650 760*500*650
Weight, kg 165 86 102 106.5 106.5
Output for ATS + - - + -
Acceptable deviation of a current is 5%
MODELS DESCRIPTION
To ensure the reliability of the generator and increase its lifespan, the peak capacities may be slightly limited by circuit
breakers.
The optimum operating conditions are ambient temperature of 17 – 25 °C, barometric pressure of 0.1 MPa (760 mm Hg),
and relative humidity of 50 – 60%. Under such ambient conditions, the generator can guarantee maximum performance
in terms of the stated specications. In case of deviations from the above ambient values, the performance of the generator
can be dierent.
Please note that in order to preserve the lifespan of the generator, continuous loads should not exceed 80% of the rated
power.

7
TERMS OF USE
When starting operating the generator, it’s recommended to ground it. Before
starting the unit, remember that the total power of consumers connected should
not exceed the rated capacity of the generator.
Types of consumers and inrush current
Consumers (electrical devices connected to the generator) are divided into active
and reactive ones. Active ones are those, which energy is converted into heat
(heating devices).
Reactive are all consumers with electric motor. When you run the engine,
starting currents occur briey, the size of which depends on engine design and
purpose. Please consider those starting currents when choosing a generator.
Most electric tools have starting current ratio 2-3. This means that when you
turn such tools required generator power have 2-3 times more power load. The
biggest factor of inrush current have such consumers as compressors, pumps,
washing machines.
BEFORE STARTING
Check the fuel level
1. Remove the fuel tank cap and check the fuel level.
2. Fill fuel to the level of the fuel lter and make sure there is no air in the fuel
system.
3. Screw the fuel tank cap back tightly.
Pic 2
Check the oil level (Pic 2)
1. Unscrew the oil level gage and clean
it with clean cloth.
2. Put the oil gage back without
screwing it.
3.Take the oil level gage out and check the
oil level according to the mark on a gage.
4. Add oil if it’s level is below the mark
on a gage.
5. Screw the oil gage back.
FILL TO
HERE

8
Diesel fuel type should correspond the operating season.
For commissioning models with electric it is necessary to charge the battery.
Charge the battery with additional battery charger (not included) or let the
generator work at least one hour at 50% load.
! !
IMPORTANT!
MAITENANCE PANEL
Pic 3
1. Engine start
2. Oil level indicator
3. Voltmeter or
LED-display (V - voltage, Hz -
frequency, T1 - current time (since
the last start), T2 - total time (since
the commissioning) for KSB 6000DES
ATSR model
4. Circuit breaker
5. DC breaker
6. Direct current sockets 12V
7. Grounding
8. Sockets
9. ATS-output for models
KSB 6000DES ATSR, KSB 8000 ATSR
1
2 3
4
5
678
OIL LEVEL
INDICATOR
ENGINE START
230V 16A 230V 32A
12V 8.3A
VOLTMETER CIRCUIT
BREAKER
OFF ON
ON
OFF
DC BREAKER

9
STARTING TO WORK
Ensure that the power tool or consumers meet current capabilities of the
generator before starting the engine. It is prohibited to exceed its rated
capacity. Do not connect the device before starting the engine!
Manual start
- Do not connect any devices before you start the engine.
- Connect the positive terminal of the battery.
-Turn the motor safety switch (Fig. 4) to ON position.
- Pull the starter handle until you feel resistance.
- Remove the rubber plug on the top cover of the generator, which is under
decompressor lever (Pic 5); push the decompressor at the top of cylinder head to
reduce pressure in the cylinder and relief extension.
-Vigorously pull starter handle and start the engine.
- Do not let a sharp return to starter motor. To avoid starter damage, return it to the
original position carefully.
- After three minutes of the generator work, switch machine protection (Emergency
switch) in the upper position ON.
Do not let the generator work more than 30 minutes in range from
nominal to maximum.
Pic 5Pic 4
Do not change the conguration of the amount of fuel or speed
controllers (this adjustment was made before the sale). Otherwise,
there will be possible changes in the engine work or breakage.
! !
IMPORTANT!
! !
ATTENTION - DANGER!

10
Before turning the generator on, verify that the connected devices are in working
order. If the connected device suddenly stops running – turn the power o by
means of an emergency switch, disconnect the device and check it.
Starting with electric starter in the cold season
When the air temperature is lower than +5оС it is necessary to use the «Warming-
up» function when starting.Turn the ignition key to ON position and push the heating
button. Hold it and turn the ignition key to START position.
Do not let the simultaneous connection of two or more devices. Start of
many devices requires large power capacity. Devices are to be connected
in turns, according to its maximum allowed power. Do not connect the
consumers in rst 3 minutes after the generator start.
Electric start
- Do not connect any devices before you start the engine.
- Connect the positive terminal of the battery.
-Turn the motor safety switch to ON position.
- Set the key to ON position.
-Turn the key clockwise to START position.
- After the engine launch, release the key, and it will automatically return to ON
position.
- Ifthe enginedoesn’tstart after keepingthe keyin STARTposition for10 seconds, wait
15 seconds before trying start again.The battery can discharge after continuous work
of launch engine system. Leave the key in ON the position during work.
- After three minutes of the generator work, switch machine protection (Emergency
switch) in the upper position ON.
If engine does not start after three or four attempts, it may
mean that the fuel system has some air inside.
! !
IMPORTANT!
! !
ATTENTION - DANGER!
Do not hold the ignition key in «Warming-up» position more than
15 seconds, it may cause the failure of incandescent candles.
Disconnect all devices before stopping the generator. Do not stop the
generator, if there are any devices connected. This may result to generator
breakdown.
! !
IMPORTANT!

11
During generator operation:
- You may use the generator, if the voltage meter displays the value 230V+/- 10%
(50 Hz) and 400V+ / - 10% (50 Hz) for three-phase generator.
- Watch the voltage meter and in case of excessive indices values, stop the
generator operation.
- Connection to continuous voltage socket is used for accumulator recharge only.
Upon accumulator unit recharge, it is mandatory to verify the polarity correctness
( + to +, - to - ).
- Charging device wires have to be at rst connected to the accumulator unit
and only then – to the generator itself. All “generator to network” connections
are to be carried out by a certied electrician. Any mistakes may result in serious
equipment damage.
- It is forbidden to use 12V voltage simultaneously with 230V (400V for three-
phase generators).
In order to stop the engine, perform the following actions:
1. Stop all power consuming devices connected to the generator, set the emergency
switch to OFF.
2. Let the generator run at no load for 3 minutes for alternator to be cooled.
3. In case of manual start – set the engine switch to OFF position.
4. In case of electric start, turn the key to OFF position.
5. For all types of diesel generators there is an emergency stop lever for the
engine. Use it in case of emergency only.
Commissioning
The rst 20 hours of generator work please comply the following requirements:
1 During commissioning, do not connect the load which power exceeds 50% of the
nominal (working) generator power.
2. Change the oil after commissioning. Its better to drain it before the engine cools
down after work, in this case oil will drain faster.
Connecting devices
After starting the engine, make sure the voltmeter readings correspond to the
nominal (at 50 Hz 230V + - 5% for single-phase units and 400 + -% for three-
phase).
For three-phase diesel generator
Three-phase diesel generator load must be distributed on all three phases, and
the load on all phases must be balanced.The load on 1 phase should not exceed
1/3 of the total generator capacity. Maximum permissible imbalance is 20%.
Only 1 or 2 phase load leads to the generator breakage. The total load and total
current on all three phases should not exceed nominal load and current of the
generator.

12
An overload may lead to automatic activation of generator
protection machine. Reduce the load. Reconnect the generator
no earlier than 5 minutes after switching o.
Failure to follow these instructions may lead to damage of the
rotor and stator windings, the AVR unit.
! !
IMPORTANT!
! !
IMPORTANT!
TECHNICAL MAINTENANCE WORKS
Works, specied in “Technical maintenance” section, are to be regularly
performed. If the the generator user has no possibility to perform regular
maintenance independently, it is necessary to address the ocial service center
to registrate an order for such works performance.
! !
IMPORTANT!
In case of any damages, occurred due to non-performance of regular
maintenance works, the manufacturer bears no responsibility
for such damages.
Such damages are also:
• Damages occurred as a result of using non original spare parts;
• Corrosion damages and other results of improper equipment storage;
• Damages occures as a result of maintenance performance by inexperienced
and unauthorized specialists.
Manual compliance
Technical maintenance, operation and K&S Basic™ generator storage are
to be performed according to this manual recommendations. Manufacturer
bears no responsibility for damages and losses, caused by incompliance to safety
requirements and technical maintenance rules.
First of all this applies to:
- use of lubricants, gasoline and motor oils, forbidden by the manufacturer;
- device technical alterations;
- equipment operations against its intended use;
- indirect damages, caused by operating faulty equipment;

13
MAINTENANCE SCHEDULE
Motor
oil
Checking the
level
V
Replacement
V V
Air
lter
Cleaning
V V
Change
V
Oil lter
Cleaning
V V
Replacement
V
Fuel tank
Checking the
level
V
Cleaning
V V
Fuel lter
Cleaning
V
Replacement
V
Unit
Action
Every start
First month or after 20
working hours
Each 3 months or
after 50 working hrs
Each 6 months or
after 100 working hrs
RECOMMENDED OILS
Motor oil has a serious impact on performance characteristics and is a major
attribute, dening its service life. Use oils designed for four-stroke cycle vehicle
engines, since such oils contain cleaning additives, which comply or even exceed
SE standards according to API classication (or equivalent).
In general, the engine is recommended to run with motor oils of SAE10W-30
viscosity level. Motor oils with other viscosity levels, may be used only if
the average air temperature in your region does not exceed the limits of the
temperature range, specied in the table. Oil viscosity according to SAE standards
or service category, are specied on the API capacity sticker.

14
Engine oil replacement or adding
Upon oil level decrease it is necessary to add the required quantity in order to
provide the correct generator operation. It is necessary to check the oil levels
according to technical maintenance schedule.
To replace engine oil, perform the following actions:
1. Make sure that the generator is set on at level surface.
2. Place a drain oil holding tank under the engine.
3. Turn the drain cap, located under the oil-depth gage cap in the engine, by
means of a 10mm hexagon spanner.
4. Wait till the oil drains.
5. By means of a funnel, pour the advanced purication engine oil to the
crankcase. The funnel is not included. Oil level after lling has to be close to the
upper part of oil ller.
6. Put the drain cap back and tighten it well.
Pic 6
30
-20 -10 0 10 20 30 40 0C
5W-30, 10W-30
Pic 7
FILL TO
HERE
Crank case
Oil gage cap

15
Air lter replacement is to be performed each 100 hours of
the generator operation (every 50 hours in unusually dusty
conditions).
AIR FILTER MAINTENANCE
It is necessary to check the air lter from time to time and clean any
contaminations. Regular air lter maintenance is necessary to maintain
sucient carburetor air inow.The air lter should be cleaned more often when
using generator in dusty conditions.
Never run the engine with the air lter removed or without the
lter. Otherwise dirt and dust lead to rapid breakage of engine
parts. Failure in this case will not be repaired.
! !
IMPORTANT!
! !
ATTENTION - DANGER!
Pic 8
Air lter

16
FUELFILTER TECHNICAL MAINTENANCE
There are two kinds of fuel lters in K&S Basic diesel generators. They prevent the
ingress of contaminants from diesel fuel to the engine.
Coarse cleaning fuel lter
Remove the lter after the possible hard particles hit every 500 operating hours. Never
use water for purication the lter.
1. Remove the fuel cap.
2. Remove the fuel lter.
3. Use diesel fuel to clean the lter.
4. Put the lter back to the fuel tank.
The fuel lter in the fuel supply pipeline
This lter has to be replaced every 100 operating hours. It’s located under the fuel tank
on the fuel hose through which fuel enters the engine from the tank.To replace it:
1. Loosen the metal hose clamps, located next to the fuel valve to drain the fuel.
2. Drain the fuel to some special volume.
3. Loosen metal staples on both sides of the fuel lter.
4. Remove the lter.
5. Install new lter, paying attention to the arrow shown.The lter should be installed
in the fuel passage direction.
6.Tighten the bracket on the fuel hose. Pic 9
Fuel lter

17
ACCUMULATOR MAINTENANCE
In Könner &Söhnen modelswith electric start youshould periodicallyperformbattery
voltage checks.The generator battery has a voltage of 12V and if the voltage is lower,
you should perform battery charging with the help of an external charger.
To avoid discharging the battery, it is recommended to run the generator at least once
a month for 30 minutes. If the generator is not used for a long time, please disconnect
the battery from the terminals. The battery that comes with the generator does not
require additional maintenance and lling of electrolyte.
Long-term storage
If you do not plan to use the generator for a long time, we recommend:
- Drain the fuel from the tank.
- Drain the oil from the engine.
- Pull the manual starter until you feel light resistance so that the intake and
exhaust valves are closed.
- Remove the negative terminal of the battery for the electric start models.
- Clean generator from dirt and dust.
When starting the generator after long storage, follow all procedures in reverse
order.
GENERATOR STORAGE
Storage room has to be dry and free from dust deposits. Storage room also has
to be locked away from children
Warning! Generator is to remain ready for operation at all times.
Therefore in case of device malfunctions, they are to be repaired
before dismounting the generator for storage.
! !
IMPORTANT!
Pay attention to the fact that upon failed attempts to launch the
generator by means of an electric start, the accumulator units
may turn out de-energized, therefore prior to operation start it
may be necessary to perform full accumulator unit charging.
! !
IMPORTANT!

18
POSSIBLE FAILURES AND SOLUTIONS
Typical failures Possible reason Solution
Engine does not
start
Engine starting swich set
to OFF position
Set the engine starting
switch to ON
No fuel Add fuel
Low-quality or dirty fuel is in
engine Change the fuel
Low engine power /
heavy starting
Dirt in fuel tank Clean the fuel tank
Air lter is dirty Clean the air lter
Water or air in the fuel line Pump the fuel line
Engine is overheated Cooling ns are dirty Clean the cooling ns
Air lter is dirty Clean the air lter
No voltage while
engine is working
Circuit breaker is active Turn on the circuit breaker
Connected cables are
corrupted
Check the cables;
if using extension cord,
change it
Plugged device failure Try to connect other devices
Connected devices
are not working
while generator is
running
Generator is overloaded Unplug some devices to
reduce load
Short circuit occurred in one
of the devices connected
Unplug that device to restore
the stability of a system
Air lter is dirty Clean the air lter
Repetitions of an engine are
lower than nominal Contact the service center

19
AVERAGE POWER USAGE
Device Average
power usage
Air hair dryer 450-1200
Iron 500-1100
Electric cooking stove 800-1800
Toaster 600-1500
Coee machine 800-1500
Air heater 1000-2000
BBQ Grill electric device 1200-2300
Vacuum cleaner 400-1000
Radio 50-250
TV set 100-400
Refrigerator 100-150
Oven 1000-2000
Freezer 100-400
Drill 400-800
Hammer drill 600-1400
Grinding machine 300-1100
Circular saw 750-1600
Electro planer 400-1000
Electro jigsaw 250-700
Angle grinder 650-2200
Compressor 750-3000
Water pump 750-3900
Electric sawing machine 1800-4000
High pressure machine 2000-4000
Electric lawn 750-3000
Air conditioner 1000-5000
Electric powered engines 550-5000
Electric fan 750-1700