Alltrax NCX User manual

NCX
Mini-Manual
For Stock PDS & DCS Only
LIMITED WARRANTY
A n E n g i n e e r e d S o l u t i o n
LED Statu Indicator
LED Blink Code :
At power up, # of green blinks indicates
configured throttle type:
4 Green = EZ-G inductive (ITS)
Normal di play tatu :
Solid Green: Controller ready to run
Solid Red: Controller in programming mode
Solid Yellow: Controller throttle is wide
open, controller is supplying max output,
and is not in current limit.
Trouble Shooting
Error code di play:# of RED blinks
indicates any error conditions that might
exist:
1 Red = Throttle Position Sensor ver
Range. Check for open wires.
2 Red = Under Temperature. Controller
below -25C
3 Red = HPD. Throttle hasn't gone to
zero during this power on cycle.
4 Red = ver Temperature. Controller
over 95C
5 Red = pen Field
6 Red = Battery Under Voltage detected.
Battery V < under voltage slider
7 Red = Battery ver Voltage detected.
Battery V > overvoltage slider
Doc100-015-B_ P-NCX-Mini-Man.pub, 12-1-2010
Alltrax, Inc.
1111 Cheney Creek Rd
Grants Pass, R. 97527
Phone: [phone]
Fax: [phone]
www.alltraxinc.com
• Non-Programmable
• 300 and 400 Amp Peak
• 24 to 48 Volt DC
• For Shunt Wound otor
• Stock Vehicles Only
WARRANTY:
Alltrax, Inc., (hereafter Alltrax) warrants that the product purchased is
free from defects in materials or workmanship for a period of 2 years
from the date of manufacture. This warranty does not apply to defects
due directly or indirectly to misuse, abuse, negligence, accidents, re-
pairs, improper installation, submersion, alterations or use contrary to
any instructions provided by Alltrax in verbal or written form.
In the event you should need warranty repair, contact Alltrax at (541)
476-3565 to receive warranty service authorization instructions for
returning the defective product to Alltrax for evaluation. Products or
parts shipped by customer to Alltrax must be sent postage paid and
packaged appropriately for safe shipment. Alltrax is not responsible for
customer products received without warranty service authorization and
may be rejected.
Alltrax reserves the right to repair or replace merchandise at its option at
no cost to the customer, except for shipping costs of sending the defect
item to Alltrax. Replacement shall mean furnishing the customer with a
new equivalent product to the defective item. Alltrax also reserves the
right to make changes to any of its products or specifications without
notice.
Alltrax assumes no liability for applications assistance or customer
product design. Customers shall be responsible for evaluating the
appropriateness of the use of any Alltrax product in any application.
Customers shall provide adequate design and operating safeguards that
are in compliance with standard practices of other similar applications or
any standards of any governing agency.
THIS IS ALLTRAX INC.’S, SOLE WARRANTY.
NO REPRESENTATIVE EMPLOYEE, DISTRIBUTOR OR DEALER OF
ALLTRAX HAS THE AUTHORITY TO MAKE OR IMPLY ANY WAR-
RANTY, REPRESENTATION, PROMISE OR AGREEMENT, WHICH
IN ANY WAY VARIES THE TERMS OF THIS LIMITED WARRANTY.
ALLTRAX PRODUCTS SOLD TO CUSTOMER ARE INTENDED TO
BE USED ONLY IN THE APPLICATION SPECIFIED BY THE CUS-
TOMER TO ALLTRAX. ANY OTHER USE RENDERS THE LIMITED
WARRANTY EXPRESSED HEREIN AND ALL IMPLIED WARRAN-
TIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED.
DISCLAIMER OF IMPLIED WARRANTIES
ALLTRAX, INC., SHALL IN NO EVENT BE LIABLE FOR DEATH,
INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OR MISUSE OF OUR PRODUCTS.
EXCEPT SPECIFICALLY PROVIDED HEREIN, THERE ARE NO
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT
NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANT-
ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. HOWEVER,
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE PRECEDING EXCLUSION
MAY NOT APPLY TO YOU.

NCX Wiring Diagram
QUICK INSTALLATION GUIDE
NCX Serie
Non-Programmable Motor
Controller
ur NCX DC Shunt motor controllers are de-
signed to be stock replacement controllers for
stock cars with stock motors only. With a peak
current rating they are not designed for lifted
or high performance vehicles.
For a high performance controller order our
DCX motor controllers. NCX controllers are not
programmable and must be ordered for the
exact car you are installing them in.
(DCS or PDS only)
Safety Note :
Alltrax recommends that all motor controller
applications have a fuse in the battery circuit.
Many vehicles do not have a fuse, and will
need to have one installed. The following fuses
manufactured by Bussman or Littelfuse are
acceptable: For controllers rated at 400 amps
or less use ANN250. n controllers rated at
450 amps or more use ANN400. [See:
Doc100-016-A_ P-Fuse-Install-Guide.doc]
Alltrax also recommends a diode across the coil
of the solenoid if it is not already installed. A
minimum of a 100V 1A diode (a 1N4004 is suit-
able) is required. See complete wiring diagrams
for orientation.
Working on electric vehicles, sudden unex-
pected events can occur, it’s recommended to:
• Place the drive axle on jack stands—
wheels off the floor
• When working on wiring or batteries, al-
ways remove rings and watches
• Use the proper safety equipment, eye pro-
tection, and insulated tools
• Disconnect batteries before installing or
working on the controller
DCS Model
U e tandard 9 pin wire harne :
Plug the stock wire harness onto the pins on the
front of the controller.
PDS Model
U e our PDXA harne (included):
Connect the 10 pin and two 4 pin connectors to
the matching connectors on the stock wire har-
ness.
Note: The 4 pin connector from the motor is not
used in this application.
Alltrax, Inc.
1111 Cheney Creek Rd
Grants Pass, R. 97527
Phone: [phone]
Fax: [phone]
1 2 3 4
M-
B+
MOTOR A2
BATTERY +
MOTOR A1
B-
BATT
(-)
BLK
FUSE
1-THROT-1
2-THROT-2
3-HORN
4-REVERSE
5-FOOT SW
6-KEY SW
7-SOL CO L
10-B+ PWR
9-LOG C B+
5 6 7 9 10
MOTOR S1
MOTOR S2
LED
F1 F2
For complete instructions and wiring dia-
grams for other configurations and vehicles
please download our DCX perators Man-
ual from www.alltraxinc.com
PDS
DCS