ALLU D Series User manual

ALLU Finland Oy
Jokimäentie 1, 16320 Pennala, Finland
Tel:[phone], Fax:[phone], E-mail:[email protected]
ALLU Screener Crusher
INSTRUCTION MANUAL
D SERIES
Type
Serial number
www.allu.net
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 1
Table of contents
1General information.......................................................................................................4
1.1The purpose of the instructions..............................................................................4
1.2Identification..........................................................................................................5
1.3Manufacturer..........................................................................................................5
1.4CE marking and conformity declaration................................................................5
1.5The content of the EC-conformity declaration ......................................................6
1.6The scope of the manual ........................................................................................6
1.6.1The screener crusher models covered by this manual .......................................7
1.7Copying..................................................................................................................7
2Safety and the environment ...........................................................................................8
2.1Safety notations......................................................................................................8
2.1.1Explanations for symbols...................................................................................9
2.1.2Safety markings on the Screener crusher.........................................................10
2.2Danger zones and exposure to dangers during work ...........................................11
2.2.1Danger zone I (5 m) .........................................................................................11
2.2.2Danger zone II (20 m)......................................................................................12
2.3Exposure to dangers in connection with transport and maintenance...................13
2.3.1The Screener crusher tipping over or falling ...................................................13
2.3.2High-pressure spray .........................................................................................13
2.3.3Unintentional start-up ......................................................................................14
2.3.4Environmental damage ....................................................................................14
2.4User responsibilities and general safety instructions...........................................15
2.5Intended use and operating environment .............................................................16
2.5.1Intended use .....................................................................................................16
2.5.2Operation range................................................................................................16
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 2
2.5.3Unanticipated and incorrect use.......................................................................17
2.5.4Repairs and changes.........................................................................................17
3Entry into service and use............................................................................................18
3.1Transport, lifting, and storage..............................................................................18
3.1.1Transport..........................................................................................................18
3.1.2Lifting and transfer ..........................................................................................18
3.1.3Long-term storage............................................................................................20
3.2Attachment to the base machine ..........................................................................20
3.2.1Mechanical attachment and adapters ...............................................................20
3.2.2Diagrams of adapters .......................................................................................23
3.2.3Attachment to the base machine ......................................................................24
3.2.4Connection of the hydraulic system and requirements for the system ............24
3.3New users and procedures before use..................................................................30
3.3.1Inspection upon receipt....................................................................................30
3.4Use and operation ................................................................................................31
3.4.1The principle of operation of the Screener crusher..........................................31
3.4.2The first start-up and commissioning ..............................................................31
3.4.3Correct use .......................................................................................................32
3.4.4Forbidden work methods: ................................................................................34
4Maintenance.................................................................................................................36
4.1Maintenance work in connection with use ..........................................................37
4.1.1Daily inspection (8 hrs)....................................................................................38
4.1.2Weekly inspection (40 hrs) ..............................................................................38
4.2Extensive maintenance ........................................................................................40
4.3Replacement of wear parts...................................................................................42
4.3.1Replacement of blades (DN, DS, and DH models with XHD drums).............42
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 3
4.3.2Replacement of counter blades (DN, DS, and DH models with XHD and X
drums) ………………………………………………………………………………..44
4.3.3Replacement of fine screening blades (DNS, DSB, and DHB models) ..........46
4.3.4Replacement of wear parts in TS models and changing of the end-product
size……………………………………………………………………………………49
4.3.5Replacement of TS blades ...............................................................................52
4.3.6Replacement of the bearing-protection fender.................................................60
4.3.7Replacement of drums .....................................................................................62
4.3.8Removal and installation of bearings and chain wheels ..................................68
4.3.9Maintenance of the bearing unit ......................................................................71
4.4Troubleshooting ...................................................................................................75
4.5Disposal ...............................................................................................................78
5Technical description...................................................................................................79
5.1Mounting dimensions ..........................................................................................79
5.2Technical specifications.......................................................................................81
5.3Hydraulic schematics...........................................................................................84
5.3.1Connecting the Screener crusher with the base machine’s hydraulic system..84
5.3.2Single-motor buckets .......................................................................................85
5.3.3Two-motor buckets ..........................................................................................86
5.4Noise level ...........................................................................................................88
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 4
1GENERAL INFORMATION
Important information is found in this manual, labels affixed to the product, transport
guidelines, and other country- or project-site-specific guidelines for the safe use of the
product. The manuals constitute an integral and important part of the product and must
always be made available to the user. This manual must always be stored in the cabin of the
base machine in a location where it is readily accessible when necessary. Ensure that the
manual remains clean and intact. When it is necessary, ask for assistance in interpreting the
instructions.
1.1 The purpose of the instructions
The instructions are intended to promote safety and the appropriate, correct, and cost-
efficient use of the machine. This manual will help the user to identify, avoid, and prevent
dangerous situations and their consequences.
Operations must comply with these instructions; obey all locally applicable laws, decrees,
and regulations; and employ all locally dictated protective measures (such as practices for
safe work methods).
Read this manual carefully, and follow the instructions meticulously. If something seems
unclear, ask your employer or your nearest ALLU representative for clarification. Each part
of this manual contains information that is important for your safety.
These instructions are also used in user training. Compliance with these instructions helps
to keep maintenance costs and downtime to a minimum and the machine’s reliability and
durability optimal.
WARNING
COMPLIANCE WITH INSTRUCTIONS
Read the manual before use or maintenance work, and
always comply with the instructions provided. Incorrect
handling of the machine creates a risk of death or serious
injury.
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 5
1.2 Identification
The Screener crusher’s model and serial number can be found on the machine plate. Check
that the model matches the model list in this manual. It is important to indicate the serial
number in any discussion about the machine – for example, when ordering spare parts.
1.3 Manufacturer
This Screener crusher was manufactured by:
ALLU Finland Oy
Jokimäentie 1
16320 Pennala
FINLAND
Telephone:[phone]
[phone]
Web: www.allu.net
E-mail: [email protected]
1.4 CE marking and conformity declaration
The CE marking can be found on the machine plate. As it leaves the factory, this Screener
crusher meets all the health and safety requirements set forth in the Machinery Directive.
Store the EC-conformity declaration appropriately, and ensure that it is also passed on to any
new owner of the machine.
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 6
1.5 The content of the EC-conformity declaration
EC-conformity declaration
(2006/42/EC, Appendix II A, Directive 2000/14/EC)
The manufacturer: ALLU Finland Oy
Of the address: Jokimäentie 1, 16320 Pennala, FINLAND
Declares that Screener crusher model AAA, serial number ZZZ
conforms with the terms of the Machinery Directive (2006/42/EC)
and conforms with the terms of the Noise Emission Directive (2000/14/EC).
This conformity declaration is valid if the machine has not undergone any changes not
approved by the manufacturer in writing.
N.N., authorised to compile the technical specifications for this machine
N.N.,authorised to prepare this conformity declaration
Date: dd.mm.yy
Place: Jokimäentie 1, 16320 Pennala, FINLAND
1.6 The scope of the manual
This manual contains instructions for safety and on the use, transport, lubrication, and
maintenance of this machine in the state it was in when released from the factory.
This manual and the safety instructions, in particular, along with the EC-conformity
declaration, are valid only if changes not approved by the manufacturer have not been made
to the machine.
A different machine model may have been used for some of the manual’s illustrations, or
some covers or similar parts may have been removed to allow for clearer depiction of the
situation.
Because the product undergoes continuous improvement and development work, some
changes might have been made to it that are not reflected in this manual.
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 7
If you have any questions on the product or this manual, please contact your local ALLU
representative.
1.6.1 The screener crusher models covered by this manual
DN 2-09 DNS 2-09 DS 3-12 DSB 2-12 DH 3-12 DHB 2-12
DN 2-12 DNS 2-12 DS 3-17 DSB 2-17 DH 3-17 DHB 2-17
DN 2-17 DNS 2-17 DS 3-23 DSB 2-23 DH 3-23 DHB 2-23
DN 3-09 DNS 3-09 DS 4-12 DSB 3-12 DH 4-12 DHB 3-12
DN 3-12 DNS 3-12 DS 4-17 DSB 3-17 DH 4-17 DHB 3-17
DN 3-17 DNS 3-17 DS 4-23 DSB 3-23 DH 4-23 DHB 3-23
DN 3-12 TS DSH 3-23 TS DH 4-27
DN 3-17 TS DSH 4-23 TS DH 3-12 TS
DH 3-17 TS
DH 4-17 TS
1.7 Copying
The copyrights for this manual belong to ALLU Finland Oy, Jokimäentie 1, 16320 Pennala,
FINLAND.
It is forbidden to copy or reproduce the manual or parts of it or to otherwise redistribute the
manual to third parties without the manufacturer’s written permission.
All rights are reserved.
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 8
2SAFETY AND THE ENVIRONMENT
2.1 Safety notations
The following safety notations are used in this manual:
DANGER
The danger sign refers to an imminent dangerous situation that
causes a risk of death or serious injury unless steps are taken to
avert it.
WARNING
The warning sign refers to a potentially dangerous situation that
causes a risk of death or serious injury unless steps are taken to
avert it.
CAUTION
The caution sign refers to a potentially dangerous situation that
causes a risk of slight or moderate injury or damage unless steps
are taken to avert it.
NOTE
A note contains instructions or describes pertinent regulations.
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ALLU D SERIES - ORIGINAL INSTRUCTION MANUAL - ALLU_6-M-DENG0615 9
2.1.1 Explanations for symbols
Warning signs:
General
danger
Danger
from
flying
objects
Danger
related to
working
load
Danger of
crushing
Danger of
ignition
Danger
related to
high-
pressure
oil spray
Danger
related to
crushing
of the
hands or
other body
parts
DO NOT signs:
Do not remain in the danger
zone
Do not put a hand or fingers
between moving parts
DO signs:
Read and observe
the instructions
for use
Maintain a safe
distance
Use safety
goggles
Use a respirator
Wear a safety
helmet
Use hearing
protection
Wear protective
clothing
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