ALSTOR 8x8 User manual

INSTRUCTION MANUAL
For models 822 and 834
Translation of the original
instructionmanual in Swedish
English Edition 1:01

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INTRODUCTION TO THIS INSTRUCTION MANUAL
This instruction manual covers the Alstor 8×8.
The instruction manual applies to model 822 and 834.
The Alstor 8×8 is rated as alight off-road machine.The intended range of application is similar to that of
cross-country load carriers and similar load carriers for private or light professional work in forests, on farms,
etc. The information in this instruction manual is designed to instruct the user on the safe and efcient use of
the machine. Never exceed the maximum power levels and capacities and donot use the machine for any other
purpose than that which is indicated. The manufacturer’s warranty only applies as long as the instructions are
carefully followed.
We recommend all users of the machine to carefully read and understand these instructions.
It is the responsibility of the user to familiarise himself with the correct use of the machine and to always
follow the instructions. Never allow anyone else to operate the machine unless the operator has the necessary
competence and experience and has carefully read and understood the operating instructions and safety
precautions for this Alstor machine. Upon delivery of the product, be sure to check that all parts are free of
transport damage. If damage is noticed, notify the dealer immediately.
Alstor AB reserves the right to make changes to the equipment, maintenance instructions and specications
without notice.
The EU Declaration of Conformity with Machine Directive 2006/42/EC is attached at the end of this instruction
manual.
This is atranslation of the original operating instructions in Swedish.
Manufacturer: Dealer:
ALSTOR AB
Åkarevägen 4
SE-455 97 Dingle, Sweden
Tel: +46 52440745
[e-mail]
www.alstor.se
This instruction manual constitutes an integral part of the machine and must be
supplied with the machine in case of achange in ownership.
No part of this document may be copied or transferred without written permission.
Instruction manual
INTRODUCTION

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Instruction manual
CONTENTS
CONTENTS
Introduction
1. Safety
1.1 General safety precautions
1.2 Machine labels
1.3 Label positions
1.4 Safety equipment
1.5 Function markings
1.6 Positions of controls
1.7 Instructions for safe use
1.8 Safety checks/Daily inspection
2. Operation
2.1 Operations before starting
2.2 Starting, stopping, emergency stopping and parking
2.3 Off-road driving
2.4 Towing, recovery, transport and storage
2.5 Driving on public roads
2.6 Environmental considerations
2.7 Crane operation
3. Service and maintenance
3.1 Safety and the importance of maintenance and service
3.2 Overturning
3.3 Storage of the machine
3.4 Battery
3.5 Fuel
3.6 Lubrication chart
3.7 Oils and lters
3.8 Adjustment
4. Technical specications
4.1 Technical specications
4.2 Dimensions and weight
4.3 Service log
5. Attachments
5.1 EU Declaration of Conformity, Machine Directive

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1.1 GENERAL SAFETY PRECAUTIONS
Prior to operating the Alstor 8×8, carefully read all precautions in this instruction manual. It is imperative that
the operator is completely familiarised with the machine for its correct use. Injuries and damage to the machine
can be prevented through correct use. Incorrect use constitutes arisk of injury and damage to the machine and
other property.
Any modication that affects the performance or safety of the machine may only be carried out by Alstor AB or
by personnel duly authorised by Alstor AB.
The removal or deactivation of safety devices, safety labels and safety covers on the machine is absolutely
prohibited.
The term “Operator” in this instruction manual refers to persons with the necessary experience, knowledge
and technical skills for driving, operating and maintaining the Alstor machine and related equipment. The term
“Machine” in this instruction manual refers to the Alstor 8×8.
This warning symbol serves to alert the operator of very important safety information.
Thereis apotential risk of injury or death and damage to the machine.
Important! When the machine is used in conjunction with acrane, the supplied instruction manual for the crane
must be followed.
Also carefully heed the instruction manual for the engine. This is attached as an annex in the document binder.
In addition to this instruction manual, also be sure to observe local laws and regulations concerning safety,
health and environmental regulations.
It is important that the operator of the machine becomes familiarised with and competent in handling the
machine.
It is not possible to warn of all possible risks and safety hazards, and with this in mind we urge the operator to
act carefully and exercise sound judgement. This includes taking preventive safety precautions, and observing
the instructions with regard to machine safety, placement of instruments and controls, safe braking and handling
of ammable liquids. To learn how the machine operates, practice driving and operating the machine before
taking it off-road. Never overload the machine. Until you become fully familiar with the machine, always handle
loads under the allowed maximum. Pay attention to local regulations on driver’s license qualications. Please
check the regulations that apply in the country of use.
To drive alight off-road vehicle in Sweden, the operator must have aclass B driver’s license qualication.
Only persons (operators) completely familiar with the machine and who possess the necessary technical skills
are allowed to operate, service, repair and drive the machine.The machine operator must never be under the
inuence of alcohol, medicine or drugs. During operation, only one person is allowed on the machine. It is
prohibited to have passengers in the vehicle, including children in your lap, when handling and operating the
machine. Never put the machine in motion unless properly seated in the operator’s seat. Important data that
applies to your machine is presented in the technical data presented later in this instruction manual.
WARNING! The safety area is 20 metres. Donot allow any bystanders within this safety area.The operator
must have full visual control of the work area. Negligence can result in immediate danger to life.
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SAFETY

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WARNING! Setting the machine in motion when not properly seated in the operator’s seat is absolutely
prohibited and extremely dangerous.
It is important that the operator of the machine becomes familiarised with and competent in handling the
machine.
We cannot warn of all possible and potential dangers, but in this respect we urge you to exercise great
caution; only handle, service, repair and operate the machine if you are aperson (operator) with sound
knowledge of the machine and have adequate technical skills.
EMERGENCY EXIT WINDOW. To exit in case of an emergency, open the window by turning the handle and then
removing the two red pins.
1. 2. 3.
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Instruction manual
SAFETY
1.2 MACHINE LABELS
The machine and crane are tted with labels urging
safety and presenting important information. The
following is apresentation of all the labels on the
machine. All labels for the crane are presented in the
separate instruction manual for the crane.
CAB EMERGENCY EXIT. The
cabdoor and side window
double as emergency exits.
EMERGENCY EXIT WINDOW. To exit in case of an
emergency, open the window by turning the handle
and then removing the two red pins.
MANDATORY. Carefully read the instruction manual
and the information about compulsory protective
equipment. For details, please refer to section
1.7“Safety equipment”.
WARNING LABEL/
MAINTENANCE AND DRIVING
ADVICE – INSIDE CAB.
Located inside the cab, model
834 This label warns of
multiple issues as explained
below. Make sure bystanders
remain outside the machine
safety area.
When descending on slippery
ground, the differential lock
must always be engaged.
Before operation – Read the instruction manual,
safety precautions and perform asafety check.
When driving on lakes/waterways covered with ice,
remove the doors and open the windows.
Turn off the main switch when leaving the machine.
CRANE CHART.
Every crane has achart detailing
the permitted crane movement.
Make sure the crane has this
label and carefully study the
information on the label.
MAX. LOAD. The maximum load of the machine is
3,000kg. Never exceed this load limit. Never position
the load on top of the loading gate since there is arisk
the load can slide off the gate and hit the operator with
arisk of severe consequences.
MACHINE PLATE. Every supplied
machine is equipped with
amachine plate. Make sure
the machine has this plate and
carefully study its data.
Warning! Always wait 4seconds
when engaging and disengaging
the differential lock and driving
the machine again.
Only operators with the correct training and
experience are allowed to operate the machine.
Carefully observe the lubrication chart in this
instruction manual.
Warning of contact with high-tension power lines.
When working in close proximity to high-tension
power lines, pay special attention so the crane does
not come into contact with the power lines.

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1.2 MACHINE LABELS
WARNING FOR REMOTE START OF MACHINE COMPONENTS. Applies to machines
equipped with awinch. Remote starting is possible via radio control even when there
is no operator present on the machine. Make sure no one is in the area surrounding
the crane and winch and that it is free of obstacles before operating the equipment.
WARNING INSIDE THE ENGINE COMPARTMENT. Wear safety goggles. For any work
that requires additional protective equipment, e.g. gloves, be sure to use such
equipment. Warning of crushing – moving parts in engine compartment.
WARNING OF CRUSHING – CENTRE JOINT. Risk of severe injury if the body or body
parts get caught in the centre joint parts of the machine.
MAIN SWITCH. Disconnects all electric power to the machine. Always switch this off
when leaving the machine. Switch off the main switch in the event of are hazard.
FUSE PANEL – Functional description
This LABEL presents information about the different fuse circuits and fuse
dimensions.
AFUSES Fuse numbers A1-A16. See the functional description above.
B FUSES Fuse numbers B1-B16. See the functional description above.
RELAY This shows the relay function and position.
BATTERY Shows the battery location
Instruction manual
SAFETY