Toro Line Painter 1200 User manual

Operator’s Manual
Original Instructions (EN,GB)
Register your product at www.Toro.com
Form No. 3354–515 Rev. A
Toro Line Painter 1200
Model No. 42004—260000001 and Up

2
W2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 5. . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 5. . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 6. . . . . . . . . . . . . . .
Specifications 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 7. . . . . . . . . . . . . . . . . . . .
Measurements 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 8. . . . . . . . . . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install the Handle and Shift Rod 10. . . . . . . . . . . . .
Install the Spray Boom 11. . . . . . . . . . . . . . . . . . . .
Install the Line Guide 11. . . . . . . . . . . . . . . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil 12. . . . . . . . . . . . . . . . . . .
Filling the Fuel Tank with Gasoline 12. . . . . . . . . .
Check the Tire Pressure 13. . . . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 15. . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 16. . . . . . . . . . . . . . . . . . . . . . .
Using the Ground Speed Control 16. . . . . . . . . . . . .
Mixing the Paint 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Paint Tank 16. . . . . . . . . . . . . . . . . . . . . .
Mixing Paint in the Tank 17. . . . . . . . . . . . . . . . . . .
Adjusting the Paint Width 17. . . . . . . . . . . . . . . . . .
Nozzle Description 18. . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Paint Boom Height 18. . . . . . . . . . . .
Adjusting the Spray Pressure 18. . . . . . . . . . . . . . . .
Adjusting the Guide 18. . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fill the Fresh Water Tank 19. . . . . . . . . . . . . . . . . . .
Using the Flush System 19. . . . . . . . . . . . . . . . . . . .
Cleaning the Paint System 19. . . . . . . . . . . . . . . . . .
Cleaning the Pump Filter 21. . . . . . . . . . . . . . . . . . .
Transporting the Line Painter 21. . . . . . . . . . . . . . .
Maintenance 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 22. . . . . . . .
Checking the Engine Oil Level 23. . . . . . . . . . . . . .
Servicing the Air Filter 23. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil 24. . . . . . . . . . . . . . . . . . .
Changing the Oil Filter 24. . . . . . . . . . . . . . . . . . . .
Emptying Fuel Tank and Cleaning the Fuel Filter 25
Servicing the Spark Plug 25. . . . . . . . . . . . . . . . . . .
Inspecting the Belts 25. . . . . . . . . . . . . . . . . . . . . . .
Storage 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Spray System 26. . . . . . . . . . . . . . . . .
Preparing the Engine 26. . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System 26. . . . . . . . . . . . . . . . . .
General Information 26. . . . . . . . . . . . . . . . . . . . . . .
Removing the Line Painter from Storage 26. . . . . .
Troubleshooting 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Paint System Schematic 28. . . . . . . . . . . . . . . . . . . .
Evaporative Emission Control Warranty Statement 31.
The Toro General Commercial Products Warranty 32. .

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Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
distributor, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Distributor or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
illustrates the location of the model and serial numbers on
the product.
1
Figure 1
1. Model and serial number
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses 2 other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
Toro designed and tested this machine to offer reasonably
safe service; however, failure to comply with the
following instructions may result in personal injury.
Engine exhaust contains carbon monoxide, an
odorless, deadly poison that can kill you.
Do not run the engine indoors or in an enclosed
area.
Warning
To ensure maximum safety, best performance, and to
gain knowledge of the product, it is essential that you
and any other operator of the machine read and
understand the contents of this manual before the
engine is ever started.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
Improperly using or maintaining this machine can
result in injury. To reduce the potential for injury,
comply with these safety instructions.
General Safety
Failure to observe the following safety instructions could
result in serious injury.
Training
•Read this operator’s manual carefully. Be thoroughly
familiar with the controls and the proper use of the
machine before starting it.
•Never allow children or people unfamiliar with these
instructions to use or service the machine. Local
regulations may restrict the age of the operator.

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•Never allow adults unfamiliar with these instructions
to operate the machine.
•Never operate the machine while people (especially
children) or pets are nearby. Stop the machine if
anyone enters the area.
•Keep children out of the painting area and under the
watchful care of a responsible adult.
•Be alert and turn the machine off if children enter the
area.
•Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or
their property.
•See the manufacturer’s instructions for proper
operation and installation of accessories. Use only the
accessories that are approved by the manufacturer.
Preparation
•Thoroughly inspect the area where you will use the
machine and remove all foreign objects.
•Do not operate the machine when barefoot or wearing
open sandals.
•Always wear safety goggles or safety glasses with side
shields when operating the machine.
•Warning: Gasoline is highly flammable. Take the
following precautions:
– Store fuel in containers specifically designed for
this purpose.
– Refuel outdoors only and do not smoke while
refuelling.
– Add fuel before starting the engine. Never remove
the cap of the fuel tank or add gasoline while the
engine is running or when the engine is hot.
– If gasoline is spilled, do not attempt to start the
engine. Move the machine away from the area of
spillage to avoid creating any source of ignition
until the gasoline vapors have dissipated.
– Replace all fuel tank and container caps securely.
– If you must drain the fuel from the fuel tank, do it
outdoors.
•Replace faulty mufflers.
•Warning: Some types of paint fumes can explode or
ignite causing property damage or severe injury. Also,
paint fumes may be harmful if inhaled. Take the
following precautions:
– Comply with all appropriate local, state and
national codes governing ventilation, fire
prevention and operation.
– Use the line painter only in a well ventilated area.
– Use a respirator or mask if there is a chance fumes
may be inhaled. Read the instructions provided
with the mask to insure proper protection is
provided.
– Do not use oil based paints. Use only latex based
paint products.
– Do not use lacquers, lacquer thinners, acetones or
any other solvents.
– Clean the machine with soap and water only.
Operation
•Do not operate the machine in a confined space where
dangerous carbon monoxide fumes can collect.
•Paint only in daylight or in good artificial light.
•Always be sure of your footing on slopes.
•Walk; never run.
•Keep a firm hold on the handles.
•Exercise extreme caution when changing the direction
on slopes.
•Do not paint on excessively steep slopes.
•Use caution when reversing or pulling the machine
toward you.
•Never operate the machine with damaged or missing
guards or shields, or without safety devices in place.
•Do not change the speed settings on the engine.
•Start the engine according to the instructions.
•Never pick up or carry a machine while the engine is
running.
•Stop the engine and disconnect the spark-plug wire:
– before clearing blockages;
– before checking, cleaning, or working on the
machine;
– after striking a foreign object. Inspect the machine
for damage and make repairs before starting and
operating the machine; and
– if the machine starts to vibrate abnormally (check
it immediately).
•Stop the engine:
– whenever you leave the machine; and
– before refuelling.
•Do not operate the machine while under the influence
of alcohol or drugs.

5
•If the machine should start to vibrate abnormally, stop
the engine and check immediately for the cause.
Vibration is generally a warning of trouble.
Slopes are a major factor related to slip and fall accidents
which can result in a severe injury. If you feel uneasy on a
slope, do not paint it.
•Watch for holes, ruts, or bumps. Tall grass can hide
obstacles.
•Do not paint near drop-offs, ditches, or embankments.
You could lose your footing or balance.
•Do not use on wet surfaces. Reduced footing could
cause slipping.
Maintenance and Storage
•Keep all nuts, bolts, and screws tight to ensure that the
machine is in safe working condition.
•Never store the machine with gasoline in the tank
inside a building where fumes may reach an open
flame or spark.
•Allow the engine to cool before storing the machine in
any enclosure.
•To reduce the fire hazard, keep the engine, muffler and
gasoline storage area free of grass, leaves, or excessive
grease.
•Replace worn or damaged parts.
•Use extra care when handling gasoline; gasoline
vapors are explosive.
•Never tamper with safety devices. Check their proper
operation regularly.
•Keep the machine free of grass, leaves, or other debris
buildup. Clean up any oil or fuel that spills.
•Stop and inspect the machine if you strike an object.
Repair the machine, if necessary, before starting the
engine.
•Do not change the speed settings on the engine.
•If you must drain the fuel from the fuel tank, do it
outdoors.
•To ensure the best performance and safety, purchase
only genuine Toro replacement parts and accessories.
•Maintain or replace safety and instruction decals when
necessary.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 78 dB(A), based on
measurements of identical machines per procedures
outlined in Directive 98/37/EC and amendments.
Sound Power Level
This unit has a guaranteed sound power level of:
96 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
Vibration Level
This unit has a hand–arm vibration level of 3.00 m/s2,
based on measurements of identical machines per ISO
5349 procedures.