Sealey SSC900 User manual

900KG STATIC MOUNTED CRANE
MODEL NO: SSC900
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as described
in Section 6, Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier.
9Ensure that all accessory lifting devices are suitable. If crane is damaged, remove from service immediately.
9 Ensurethatthecraneissecurelyxedtothesurfaceorvehicleonwhichitistobemounted.
9Keep children and unauthorised persons away from the working area.
9Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
9 Ensurethatloaddoesnotexceedthemaximumliftingcapacityofthecrane.Overloadingthecraneisdangerous.Where 
appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
9Before lifting the load ensure that the crane boom is in the lowest practical position, that there are no obstacles which may snag the
load whilst it is being lifted and that the area above the boom is clear.
9To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
9 Keepasoundfootingandbalance,andensuretheoorisnotslippery,andwearnon-slipfootwear.
9 Ensureboomextensionlockingpinand‘R’pinareinpositionbeforelifting.
9Ensure the centre of gravity always remains inside the crane base.
8DO NOTharnesstheloadatanangleoruseanyattachmentsnotveriedastforpurpose.
8DO NOT allow the load to swing during lifting.
8DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto
which the load is to be placed.
8DO NOTloadcranebeyonditsratedcapacityforeachspeciedboomextensionpositionasindicatedinSection3.Thecapacityof
 thecranereducesastheboomisextended.
8DO NOT position any part of your body beneath the load.
8DO NOT attempt to adjust the safety valve, which has been set and sealed by the
manufacturer.
8DO NOT use this crane to perform a task for which it is not designed.
8DO NOTusewhilstundertheinuenceofdrugs,alcoholorintoxicating 
medication.
8DO NOT climb on the crane.
9 Whennotinusestoreinasafe,childproofarea.
WARNING! Failure to heed safety and warning instructions may result in damage
and/or personal injury and will invalidate the warranty.
2. INTRODUCTION
Unique360°lockingswivelbaseforeasyrotation.Mountseasilyontoanystrongandstable
surfaceincludingloadingbays,4x4s,atbedtrucksandtrailers.Heavy-dutychainandhook
withsafetyclip.Deadman’scontrolreleasevalveallowsneadjustmentforsafe,controlled
lowering of load. Available in two capacities.
2.1. IDENTIFICATION :
Supplier: Sealey Power Products,
 KempsonWay,
 Su󰀨olkBusinessPark,
Bury St Edmunds,
 Su󰀨olk,
 IP327AR.
ModelNo: SSC900
SSC900Issue3(HF)22/04/2021
Original Language Version
© Jack Sealey Limited
Referto
instructions
Wearprotective
gloves
Wearsafety
footwear

3. SPECIFICATION
TECHNICAL DATA
Rated Capacity
SafeWorkingLoad(SWL)900kg(testedto50%overload).
Model No:...................................................................SSC900
Height Jib Down:...................................................... 1530mm
LengthofJibPosition1:............................................. 825mm
LengthofJibPosition2:........................................... 1180mm
LiftingCapacityinPosition1:....................................... 900kg
LiftingCapacityinPosition2:....................................... 250kg
Max.LiftHtatJibPosition1:.................................... 2060mm
Max.LiftHtatJibPosition2:.................................... 2350mm
3.1.1. DesignCapability:TestLoad50%overload.
3.1.2. Foradescriptionofin-serviceandout-of-serviceconditionssee 
 Section1Safety,Section6Maintenance.
3.1.3. Thecraneisttedwithabypassvalvethatwillpreventtheramfrom 
 overextending.
3.1.4. ForapplicationsseeSection1Safety.
3.1.5. Forcontrolsystem,seeg.2forreleasevalve,pumpassemblyand 
 handle.OperationisexplainedinSection5.
3.1.6. Forgroundconditionrequirements,seeSection1Safety.
3.1.7. For information on parts and materials requiring specialised repair techniques see Section 6 Maintenance.
4. ASSEMBLY
WARNING!Thebase(g.1)mustbefastenedsecurelytothesurfaceorvehicle
on which it is to be mounted. Owing to the design of this crane, the mounting is
subject to substantial leverage.
4.1. Solid Mounting: Use anchor bolts of suitable size and design to secure the base.
If in any doubt, consult a specialist with the relevant knowledge.
4.2.  VehicleMounting:Whenmountingonavehicle,consultthevehicle  
manufacturer and/or bodybuider to determine a suitable location on
 whichtomountthecrane.Incorrectmountingcoulda󰀨ectthestabilityofthe 
vehicle when using the crane.
4.3.  CraneAssembly.(Partnumbersrefertothepartsdrawing).
4.3.1. Ifrequired,boltwheelhub(part2)ontopost(part9)usingbolts(part3), 
securing with washers and nuts.
4.3.2. Attachboom(part12)topostusingbolt(part10),securingwithwashersand 
nut.
4.3.3. Attachlowerendofjack(part8)topostusingbolt(part6),washersandnut.
4.3.4. Similarly,attachupperendofjacktoboomusingbolt(part11),washersandnut.
4.3.5. Slideboomextensionintoboomandsecurewithpin(part13).
4.3.6. Attachhookandchain(part16)usingbolt(part15),washersandnut.
4.4.  Beforeuse,purgethehydraulicsystembyopeningthereleasevalve(g2.B) 
 slightlyandoperatingthepumpforabout20strokes.Closethereleasevalve 
 andcheckoillevelasinsection6.1.b.
5. OPERATION
5.1. OPERATION(RefertoSection6.2regardinginspectionbeforeeach
 andeveryuse).
5.1.1. Loosenlockingarm(g.3)allowingmasttorotate.
5.1.2. Placepumpinghandle(gs.2.E&4)intopumpsocket(g.2.A)and 
pump, the boom will raise. Continue to pump until the boom reaches
the height at which the load can be secured.
5.1.3. Connect the crane hook to the load using a suitable sling or support
beam. Ensure you are aware of the load weight, and check that it is
 withinthecapacityofthecrane(attheboomextensionyouareusing)
and the sling or support beam.
5.1.4. Lift only from directly above the load. WARNING! DO NOT lift the
load at an angle!
5.1.5. Toslewthecraneanditsload,placetheslewinghandle(g.4)into 
the socket and use as a lever, taking care not to place yourself or
any other person in the path of the load. If vehicle mounted, monitor the attitude of the vehicle and stop lifting if any sign of
instability becomes apparent.
5.1.6. Tolowerload,placethenotchesintheendofthepumphandleoverthelugsonthereleasevalve(g.2.B)andturnWARNING!
DO NOT allow the load to drop suddenly.
5.1.7. Whenloadhasbeensecured,removeliftingsling,supportbeametc.Securethecranewithboomfullyloweredandthelockingarm
tightened.
250mm
++
105mm
ø17mm
g.1
g.2
g.3
SSC900Issue3(HF)22/04/2021
Original Language Version
© Jack Sealey Limited

6. MAINTENANCE/INSPECTION
NOTE: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.
6.1. LUBRICATION
A) Oilallworkingpartsmonthly.
B) Theramislledwithoilandshouldonlyrequireoccasionaltoppingup.FortheoccasionaltopupDO NOTusebrakeuid,asthis
will damage the hydraulic seals. Proceed as follows:
 1)UseonlygoodqualityhydraulicjackoilavailablefromyourSealey
stockist.
 2)DO NOTOVERFILLasthiswillcausefailure.
 3)Afterllingwithhydraulicoil,pumpthecraneuptoitsfullheightand
 pouro󰀨anyexcessoil.
6.2. INSPECTION AND EXAMINATION OF CRANE BEFORE USE
A) Beforeeachuseofthecrane,performaninspectionforleaks,damage,
loose or missing parts.
B) Theworkshopcranemustbeexaminedimmediatelyifithas 
been subject to an abnormal load or shock. It is recommended that
 suchanexaminationismadebyanauthorisedserviceagent.
C) Theownerand/oroperatormustbeawarethatrepairofthisequipment
will require specialised knowledge and facilities. It is recommended
 thatanannualexaminationoftheworkshopcraneismadebyan 
authorised service agent.
D) Unauthorisedpartsmaybedangerousandwillinvalidatethewarranty.
6.3. DEFINITION OF ‘INSPECTION’ AND ‘EXAMINATION’ BELOW
INSPECTION:
Inspect the crane for defects and check the operation of controls,
limiting and indicating devices without loading the crane. This check
does not normally require any part of the crane to be dismantled other
than removal or opening of covers or housings.
EXAMINATION :
 Vericationthatthecranecansafelycontinueinserviceincluding 
a functional test of all safety devices i.e. limiting, indicating equipment,
brakes, clutches, safety valves etc to verify that they operate within
 therequiredtolerances.Anexaminationismorethoroughthanan 
inspection.
6.4. DAMAGED CRANES
 Anycranewhichappearstobedamaged,badlyworn,oroperatesabnormallyMUSTBEREMOVEDFROMSERVICE!Itis 
recommended that necessary repairs be made by an authorised service agent.
g.4
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
SSC900Issue3(HF)22/04/2021
Original Language Version
© Jack Sealey Limited