Altrad BELLE GPX Series User manual

1
870/50000/2
05/21
Operators Manual
GB
BELLE
4
GPXGENERATORS
UKCA Declaration of Conformity
2
EC/EU Declaration of Conformity
3

2
Declaration Of Conformity (DOC)
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the
DoC is issued under our sole responsibility and belongs to the followings product(s):
PRODUCT TYPE .........
MODEL.........................
SERIAL No...................
DATE OF MANUFACTURE
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT.......................
Object of the Declaration:
Petrol-engine driven open-set generator.
The object of the declaration described above is in conformity with the relevant Statutory Requirements:
- 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008
- 2001 No. 1701 Noise Emission in the Environment by Equipment for use
Outdoors Regulations 2001
- 2016 No. 1091 Electromagnetic Compatibility Regulations 2016
The following designated standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS 5000-3:2006 Rotating electrical machines of particular types or for particular applications.
Generators to be driven by reciprocating internal combustion engines
- EN 60204-1 Safety of machinery. Electrical equipment of machines. General Requirements.
- EN 12601 Reciprocating internal combustion engine driven generating sets. Safety.
- BS EN 61000-6-1 EMC Generic standards. Immunity for residential, commercial and light-industrial
environments.
- BS EN 61000-6-2 EMC Generic standards. Immunity for industrial environments.
- BS EN 61000-6-3 EMC Generic standards. Emission standard for residential, commercial and
light-industrial environments.
- BS EN 61000-6-4 EMC Generic standards. Emission standard for industrial environments.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical
Documentation and Periodical Checking as per Annex VI of 2000/14/EC
Technical Files are held by Ray Neilson at the Altrad Belle address stated above:-
Place of Declaration:-
Sheen, Nr. Buxton,
Derbyshire, SK17 0EU,
UK
Date of Declaration:-
May 2021
Managing Director
On behalf of Altrad Belle
Sheen, Derbyshire, UK
Ray Neilson
Signed by:
867/50000/0

3
EC Declaration Of Conformity (DOC)
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under
our sole responsibility and belongs to the followings product(s):
866/50000/0_GB
GB GB
PRODUCT TYPE .....................
MODEL.....................................
SERIAL No...............................
DATE OF MANUFACTURE.....
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT...................................
Object of the Declaration:
Petrol-engine driven open-set generator.
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
- 2006/42/EC - New machinery directive - 2000/14/EC - Noise - equipment for use outdoors
The following harmonised standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS 5000-3:2006 Rotating electrical machines of particular types or for particular applications. Generators to be driven by
reciprocating internal combustion engines
- EN 60204-1 Safety of machinery. Electrical equipment of machines. General Requirements.
- EN 12601 Reciprocating internal combustion engine driven generating sets. Safety.
- BS EN 61000-6-1 EMC Generic standards. Immunity for residential, commercial and light-industrial environments.
- BS EN 61000-6-2 EMC Generic standards. Immunity for industrial environments.
- BS EN 61000-6-3 EMC Generic standards. Emission standard for residential, commercial and light-industrial environments.
- BS EN 61000-6-4 EMC Generic standards. Emission standard for industrial environments.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation
and Periodical Checking as per Annex VI of 2000/14/EC
Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Ray Neilson
Signed by:
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
May 2021
EU Declaration Of Conformity (DOC)
We, Altrad Belle, Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB declare that the DoC is issued under
our sole responsibility and belongs to the followings product(s):
GB GB
PRODUCT TYPE .....................
MODEL.....................................
SERIAL No...............................
DATE OF MANUFACTURE.....
SOUND POWER LEVEL
MEASURED /
....................(GUARANTEED)
WEIGHT...................................
Object of the Declaration:
Petrol-engine driven open-set generator.
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
- 2014/30/EU - EMC directive
The following harmonised standards and technical specifications have been applied:
- EN ISO 12100:2010 Safety of machinery
- BS 5000-3:2006 Rotating electrical machines of particular types or for particular applications. Generators to be driven by
reciprocating internal combustion engines
- EN 60204-1 Safety of machinery. Electrical equipment of machines. General Requirements.
- EN 12601 Reciprocating internal combustion engine driven generating sets. Safety.
- BS EN 61000-6-1 EMC Generic standards. Immunity for residential, commercial and light-industrial environments.
- BS EN 61000-6-2 EMC Generic standards. Immunity for industrial environments.
- BS EN 61000-6-3 EMC Generic standards. Emission standard for residential, commercial and light-industrial environments.
- BS EN 61000-6-4 EMC Generic standards. Emission standard for industrial environments.
- ISO 3744:2010 Acoustics — Determination of sound power levels and sound energy
levels of noise sources using sound pressure
VINÇOTTE nv/sa (NB0026) carried out Internal Control of Production with Assessment of Technical Documentation
and Periodical Checking as per Annex VI of 2000/14/EC
Technical Files are held by Hugues Menager at the following address:-
Altrad (Group Holding), 125 Rue du Mas Carbonnier, 34000, Montpellier, France.
Managing Director
On behalf of Altrad Belle, Sheen, Derbyshire, UK
Ray Neilson
Signed by:
Place of Declaration:-
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, UK
Date of Declaration:-
May 2021
See information
on sticker above

4
How To Use This Manual
GB
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
The product can be at risk. The machine or yourself can be damaged or injured if procedures are not
carried out in the correct way.
CAUTION
The life of the operator can be at risk.
WARNING
WARNING
GB
Contents
KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the
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ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS DERXWWKHVDIHXVH
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Foreword
7KH‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.
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7KH‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the
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7KH‘Start and Stop Procedure’KHOSV\RXZLWKVWDUWLQJDQGVWRSSLQJWKHPDFKLQH
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7KH‘Warranty’6HFWLRQGHWDLOVWKHQDWXUHRIWKHZDUUDQW\FRYHUDQGWKHFODLPVSURFHGXUH
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Directives with regard to the notations.
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How to use this manual .............................................................................................................................................................................4
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Machine Description ..................................................................................................................................................................................5
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(QYLURQPHQW ..............................................................................................................................................................................................
Decals.........................................................................................................................................................................................................7
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Warranty ..................................................................................................................................................................................................
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5
Machine Description
GB
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(Diagram based on the GPX 3400 Generator)
On
On
On
Off
12
9
8
13 11
10
11
8
1
2
3
4
5
7
6
Switch Box Front View
Switch Box Rear View

6
Technical Data
GB
Model GPX
2700 GPX 3400 GPX 5000 GPX 5000W GPX 2700 CTE GPX 3400 CTE GPX 5000 CTE GPX 5000W CTE
A - Overall Length (mm)        
B - Overall Width (mm)        
C - Overall Height (mm)        
Weight (Kg)  47    47  
Rating @0.8 p/f (kVA)   5.0 5.0   5.0 5.0
PRP Rating (kW)   4.0 4.0   4.0 4.0
COP Rating (kW)        
Engine Power @3000rpm (kW/Hp)        
Alternator 160.5DQJH
Frequency (Hz) 50 50 50 50 50 50 50 50
Phase     
Maximum Current @ 110v     1$ 1$ 1$ 1$
Maximum Current @ 230V     1$ 1$ 1$ 1$
Maximum Current @ 110v (55v/55v) 1$ 1$ 1$ 1$    
Fuel Tank Capacity (Ltr)        
Running hours at @ 90% of COP (Hrs)        
No. of 110v 16 amp sockets     
No. of 230v 16 amp sockets     
No. of 110v 32 amp sockets     
Sound Power Level LWA        
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Environment
Safe Disposal.
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facilities.
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Component Material
Main Frame 6WHHO
Chassis 6WHHO
Engine $OXPLQLXP
Flexible Mounts 6WHHODQG5XEEHU
Various Parts 6WHHODQG$OXPLQLXP
B A
C

7
Decals
GB
C
A
F
A
E
A
A
D
D
B
A - Branding Decals
Decals to identify the make and model of the machine.
B - Voltage Switch Indicator Decal
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C - Rating Decal
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D - Lifting Point Decal
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E - Earth Decal
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F - Safety Decal
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Please Read
Operators Manual Wear Protective Footwear Wear Ear Protection Wear Eye Protection
Switch Box Front View
Switch Box Rear View C
F
A

8
General Safety
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BEFORE STARTING THE GENERATOR
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WHEN OPERATING THE GENERATOR
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 $GHTXDWHYHQWLODWLRQPXVWEHSURYLGHGWRDYRLGVHULRXVRYHUKHDWLQJDQGVXEVHTXHQWGDPDJHWRWKHZLQGLQJV
• DO NOTRSHUDWHWKHJHQHUDWRUZLWKZHWKDQGVLWLVDSRWHQWLDOVRXUFHRIHOHFWULFVKRFN
• DO NOTRSHUDWHWKHJHQHUDWRUZLWKRXWFRUUHFWLQVWUXFWLRQV
• DO NOTDWWHPSWWRRSHUDWHWKHJHQHUDWRULQWKHVQRZDQGUDLQDQGGRQRWOHWLWJHWZHW
• DO NOTGLUHFWO\FRQQHFWWKHJHQHUDWRUWRWKHGRPHVWLFSRZHUVRFNHWV
• BEWARE of hot surfaces.
 %HIRUHUHIXHOOLQJVZLWFKRႇWKHHQJLQHDQGDOORZLWWRFRRO
 :KHQUHIXHOOLQJDO NOTVPRNHRUDOORZQDNHGÀDPHVLQWKHDUHD
 6SLOWIXHOPXVWEHPDGHVDIHLPPHGLDWHO\XVLQJVDQG,IIXHOLVVSLOWRQ\RXUFORWKHVFKDQJHWKHP
 6WRUHIXHOLQDQDSSURYHGSXUSRVHPDGHFRQWDLQHUDZD\IURPKHDWDQGLJQLWLRQVRXUFHV
SAFETY AND ACCIDENT PROTECTION
Operating Instructions:
$OOSHUVRQVZKRDSSO\DVVHPEOHRSHUDWHVWDUWFRQWUROPDLQWDLQRUUHSDLUWKLVPDFKLQHPXVWUHDGDQGXQGHUVWDQGWKHVHRSHUDWLQJ
instructions.
Owner Responsibility:
7KHRZQHUPXVWHQVXUHWKDWRQO\TXDOL¿HGSHUVRQVRSHUDWHPDLQWDLQRUUHSDLUWKLVPDFKLQH
Storage:
:KHQQRWLQXVHVWRUHLQDGU\ORFNHGSODFH.HHSDZD\IURPFKLOGUHQ
Operation for the Intended Purpose:
7KLVJHQHUDWRULVGHVLJQHGWRJHQHUDWHHOHFWULFLW\XSWRLWVVWDWHGPD[LPXPDPSHUDJHORDGLQJDWWKHYROWDJHVWDWHGRQWKHDSSOLDQFH
UDWLQJSODWH'RQRWDWWHPSWWRXVHLWWRGRDQ\WKLQJHOVH'RQRWXVHLWLQDQH[SORVLYHDWPRVSKHUH
Transport :
5HIHUWRWKHHQJLQHDQGDOWHUQDWRUPDQXDOVSURYLGHGIRUIXOOWUDQVSRUWUHFRPPHQGDWLRQV
GB
Improper maintenance or use can be hazardous. Read and Understand this section before you
perform any maintenance, service or repairs.
CAUTION
)XHOLVÀDPPDEOH,WPD\FDXVHLQMXU\DQGSURSHUW\GDPDJH6KXWGRZQWKHHQJLQHH[WLQJXLVKDOO
RSHQÀDPHVDQGGRQRWVPRNHZKLOH¿OOLQJWKHIXHOWDQN$OZD\VZLSHXSDQ\VSLOOHGIXHO
CAUTION

9
PRE-OPERATION
 &KHFN\RXUJHQHUDWRUEHIRUHXVHDQGIMMEDIATELYUHSODFHDQ\GDPDJHGSDUWV
 3ODFHWKHJHQHUDWRURQ¿UPOHYHOJURXQGZLWKWKHHQJLQHVZLWFKHGOFF.
 &KHFNWKHHQJLQHRLOOHYHOORZRLOOHYHOVZLOOUHVXOWLQWKHHQJLQHQRWVWDUWLQJ
 &KHFNWKHIXHOOHYHO
 &KHFNWKHHOHFWULFDOLQVWDOODWLRQDFFRUGLQJWRWKHXVDJH
 &KHFNWKHHDUWKFDEOH5HSODFHIMMEDIATELYLIGDPDJHG
 7KLVHTXLSPHQWLVOLNHO\WRHPLWD6RXQG3RZHU/HYHO/:$RIXSWRG%$:HDUDSSURSULDWHHDUGHIHQGHUV
 <RXU$OWUDG%HOOHJHQHUDWRUFRPHVSUHVHWDQGNO adjustment is necessary.
 %HDZDUHRIKRZWRVWRSWKHJHQHUDWRUE\XVHRIWKHLJQLWLRQVZLWFK
5HIHUWRWKHHQJLQHDQGDOWHUQDWRUPDQXDOVSURYLGHGIRUIXOOSUHRSHUDWLRQFKHFN
STOPPING
 6ZLWFKOFF the loads.
 6ZLWFKOFFWKHHQJLQH
 7XUQWKHIXHOWDSWRWKHCLOSED position.
STARTING - HONDA GX200 / GX270
 6ZLWFKOFFDOOHOHFWULFDODSSOLDQFHVFRQQHFWHGWRWKHJHQHUDWRU
 5HPRYHDOOREMHFWVSODFHGRQRUZLWKLQRQHPHWUHRIWKHJHQHUDWRU
• 2SHQWKHIXHOWDSE\PRYLQJWKHIXHOON / OFFOHYHUIXOO\WRWKHULJKW
• ,IVWDUWLQJWKHHQJLQHIURPFROGVHWWKHFKRNHONE\PRYLQJWKHFKRNHOHYHU
 IXOO\WRWKHOHIW,IUHVWDUWLQJDZDUPHQJLQHWKHFKRNHLVXVXDOO\QRWUHTXLUHG
 KRZHYHULIWKHHQJLQHKDVFRROHGWRDGHJUHHSDUWLDOFKRNHPD\EHUHTXLUHG
• 7XUQWKHHQJLQHON / OFF switch clockwise to the ‘I’ position.
• 6HWWKHWKURWWOHWRWKHLGOHSRVLWLRQE\PRYLQJWKHWKURWWOHOHYHUIXOO\WRWKHULJKW
• 7DNLQJD¿UPKROGRIWKHFRQWUROKDQGOHZLWKRQHKDQGJUDVSWKHUHFRLOVWDUWHU
 KDQGOHZLWKWKHRWKHU3XOOWKHUHFRLOVWDUWHUXQWLOHQJLQHUHVLVWDQFHLVIHOWWKHQOHW
starter return.
• 7DNLQJFDUHQRWWRSXOOWKHVWDUWHU¶VURSHIXOO\RXWSXOOWKHVWDUWHUKDQGOHEULVNO\
• 5HSHDWXQWLOWKHHQJLQH¿UHV
• 2QFHWKHHQJLQH¿UHVJUDGXDOO\VHWWKHFKRNHOHYHUWRWKHOFFSRVLWLRQE\PRYLQJ
 LWWRWKHULJKW
• ,IWKHHQJLQHIDLOVWR¿UHDIWHUVHYHUDODWWHPSWVIROORZWKH7URXEOHVKRRWLQJ*XLGH
• 7RVWRSWKHHQJLQHVHWWKHWKURWWOHWRLGOHDQGWXUQWKHHQJLQHON / OFF switch anticlockwise to the ‘0’ position.
• 7XUQWKHIXHOOFF.
 6HOHFWUHTXLUHGYROWDJH
<RXU$OWUDG%HOOHJHQHUDWRULVQRZUHDG\IRURSHUDWLRQ
TREAT THE ELECTRICITY PRODUCED BY THIS GENERATOR AS YOU WOULD MAINS ELECTRICITY.
Operating Instructions
GB
The engine running speed is pre-set by the manufacturer and must not be adjusted.
CAUTION
7KHHQJLQHVSHHGJRYHUQVWKHIUHTXHQF\RIWKHHOHFWULFVXSSOLHG+]LQ8.,IWKHVSHHGLVLQDGYHUWHQWO\GLVWXUEHGWKHJHQHUDWRU
PXVWLPPHGLDWHO\EHVWRSSHGDQGQRWXVHGXQWLOUHVHW
'DPDJHWRHOHFWULFDODSSOLDQFHVFDQRFFXULIWKH\DUHVXSSOLHGZLWKWKHZURQJHOHFWULFDOIUHTXHQF\
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
Throttle Lever
Choke Lever
Fuel ON/OFF
Lever.

10
7KHHQJLQHLV¿WWHGZLWKDQRLODOHUWVZLWFKWKDWZLOODXWRPDWLFDOO\VWRSWKHHQJLQHLIWKHUHLVDIDXOWLQWKHRLOV\VWHP
Circuit Breaker
,QFDVHRIDFFLGHQWDORYHUORDGWKHJHQHUDWRULVSURWHFWHGE\FLUFXLWEUHDNHUVWKXVSURWHFWLQJWKHJHQHUDWRUZLQGLQJVE\OLPLWLQJWKH
FXUUHQWGUDZQDWWKHSUHVHWOHYHO7KLVW\SHRIFLUFXLWEUHDNHURႇHUVLPSURYHGSURWHFWLRQWRWKHJHQHUDWRUDQGDQ\DSSOLDQFHEHLQJ
used.
+RZHYHUWKLVW\SHRIEUHDNHURႇHUVQRHDUWKOHDNDJHSURWHFWLRQEXWZLOOWULSLQLQFDVHRIDGHDGVKRUWWKDWSURGXFHVDFXUUHQW
DERYHWKHFLUFXLWEUHDNHUUDWLQJ7KHEUHDNHUKDVDGHOD\DFWLRQWKDWDOORZVFXUUHQWVXUJHVRIWHQUHTXLUHGZKHQVWDUWLQJHOHFWULFDO
PRWRUV7KHGHOD\RIWKHFLUFXLWEUHDNHULVGHVLJQHGVRWKDWLIWKHFXUUHQWUHTXLUHGLVWRRJUHDWHJWRRODUJHDPRWRUWKHVXSSO\ZLOOFXW
Rႇ
%HFDUHIXOWRHQVXUHWKDWDSSOLDQFHVGRQRWH[FHHGRIWKHJHQHUDWRUVUDWHGORDGFDSDFLW\IRUPRUHWKDQPLQXWHVLQWKHKRXU
$VXEVWDQWLDORYHUORDGZLOOVZLWFKRႇWKHFLUFXLWEUHDNHU0DUJLQDORYHUORDGZLOOQRWVZLWFKRႇWKHFLUFXLWEUHDNHUEXWZLOOVKRUWHQWKH
JHQHUDWRUVVHUYLFHOLIH
%HVXUHWKDWDOOHOHFWULFDODSSOLDQFHVDUHVDIHEHIRUHFRQQHFWLQJWRWKHJHQHUDWRU,IDQDSSOLDQFHIDLOVRUVWRSVVZLWFKRႇWKHORDGDQG
HQJLQH([DPLQHWKHDSSOLDQFHIRUVLJQVRIPDOIXQFWLRQ
Operating Instructions
GB
OPERATION
(OHFWULFDORXWSXWVZLOOYDU\DFFRUGLQJWRWKHPRGHO5HIHUWRWKHUDWLQJSODWHIRUIXOOGHWDLOVDQGVHHWKHIROORZLQJVHFWLRQRQFRPSRQHQW
LGHQWL¿FDWLRQ
 Y$&DPSXVH\HOORZVRFNHW
 Y$&DPSXVHEOXHVRFNHW
 Y$&DPSXVH\HOORZVRFNHWN9$N9$RQO\
$OORXUYGXDOYROWDJHJHQHUDWRUVKDYHµÀRDWLQJ¶ZLQGLQJVDQGDUHQRWUHIHUHQFHGWRIUDPHRU
earth.
CAUTION
7KHWKLUGµHDUWK¶VRFNHWSLQRIWKH%6VRFNHWLVFRQQHFWHGWRWKHIUDPH(QVXUHIUDPHKDV
VX௻FLHQWJURXQGFRQQHFWLRQDWDOOWLPHV
CAUTION
It is recommended that all electrical connections, including earth, are checked and inspected at regular
intervals.
CAUTION
If installing a generator into a domestic mains supply for use as a secondary back up, this connection
PXVWEHGRQHE\DTXDOL¿HGFRPSHWHQWHOHFWULFLDQWRHQVXUHFRUUHFWHDUWKLQJDQGLQVWDOODWLRQWRWKH,((
5HJXODWLRQVIRU(OHFWULFDOLQVWDOODWLRQVRU\RXUUHJLRQDOHOHFWULFDOUHJXODWLRQV
CAUTION


11
ESTIMATING POWER CONSUMPTION
,GHQWLI\LQJWKHFRUUHFWJHQHUDWRUIRUDQDSSOLFDWLRQLVQRWDOZD\VVWUDLJKWIRUZDUG7KHUHLVRIWHQGLႈFXOW\GHWHUPLQLQJWKHDFWXDO
SRZHUUHTXLUHPHQWVWRERWKVWDUWDQGUXQWKHH[SHFWHGORDGV$JHQHUDWRUVKRXOGEHFRQVLGHUHGFDSDEOHLILWFDQRSHUDWHZLWKLQ
WKHIUHTXHQF\DQGYROWDJHVSHFL¿FDWLRQIRURQHVHFRQGDIWHULWEHJLQVWRSRZHUWKHDSSOLDQFH6RPHDSSOLDQFHVHVSHFLDOO\HOHFWULF
PRWRUVPD\RYHUKHDWRUEHFRPHGDPDJHGE\SURORQJHGRUUHSHDWHGFRQQHFWLRQWRDSRZHUVRXUFHZKLFKLVLQVXႈFLHQWWRVWDUWWKHP
7KHWZRLPSRUWDQWIDFWRUVWRUHPHPEHUDUH
 (QVXUHWKHWRWDOORDGGRHVQRWH[FHHGWKHJHQHUDWRUVUDWHGFRQWLQXRXVRXWSXWIRUPRUHWKDQPLQXWHV
 1HYHUH[FHHGWKHJHQHUDWRU¶VPD[LPXPRXWSXWVSHFL¿FDWLRQ
7KHEHVWZD\WRHQVXUHWKDWQHLWKHURIWKHDERYHRFFXUVLVWRFRQWDFWWKHPDQXIDFWXUHURIWKHHTXLSPHQWWKDWLVLQWHQGHGIRUXVHZLWK
WKHJHQHUDWRU$OWHUQDWLYHO\DXVHIXOZD\WRPHDVXUHWKHVWDUWLQJDQGUXQQLQJFXUUHQWIRUWKHDSSOLDQFHLVWRXVHD$OWUDG%HOOH0LQLJHQ
PHWHU7KHXQLWFDQPRQLWRUYROWVDPSVDQGIUHTXHQF\WRKHOSJXDUDQWHHWKHSHUIRUPDQFHRIERWKWKHJHQHUDWRUDQGWRROV,ILWLVQRW
SRVVLEOHWRWHVWWKHDSSOLDQFHWKHQWKHIROORZLQJLQIRUPDWLRQZLOODOORZWKHVL]HRIWKHJHQHUDWRUUHTXLUHGWREHHVWLPDWHG
RESISTANCE TYPE LOADS
([DPSOHV/LJKWEXOEVWRDVWHUVKDLUGU\HUVFRႇHHSRWVLURQVDQGRWKHUDSSOLDQFHVZKLFKKDYHKHDWLQJHOHPHQWV
7KLVW\SHRIORDGLVXVXDOO\UDWHGLQZDWWVEXWVRPHWLPHVDFRPELQDWLRQRIZDWWVDQGDPSVZLOOEHJLYHQ,WLVSRVVLEOHWRVHOHFWD
VXLWDEOHJHQHUDWRUE\FRPSDULQJWKHVSHFL¿FDWLRQRIWKHJHQHUDWRUZLWKWKHJHQHUDWRURXWSXWVSHFL¿FDWLRQ
Method 1:8VHZKHQORDGLVUDWHGLQZDWWV
Estimating Power Consumption
GB
,QGLFDWHGZDWWDJHRIUHVLVWDQFHW\SHORDG Watt 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 3RZHUIDFWRUIRUUHVLVWDQFH 
Method 2:8VHZKHQYROWDJHDQGPHDVXUHGFXUUHQWDUHNQRZQ
INDUCTIVE AND CAPACITIVE TYPE LOADS:
([DPSOHV$SSOLDQFHVRUWRROVZLWKHOHFWULFPRWRUVDLUFRQGLWLRQHUVPLFURZDYHRYHQVWHOHYLVLRQVÀXRUHVFHQWOLJKWVDQGDQ\RWKHU
appliances that are not simply resistance type loads.
7KLVW\SHRIDSSOLDQFHHVSHFLDOO\WKRVHWKDWXVHHOHFWULFPRWRUVPD\UHTXLUHPRUHSRZHUWRVWDUWWKHQLVLQGLFDWHGE\WKHLUUXQQLQJ
SRZHUUDWLQJV,WLVQRWSRVVLEOHWRVHOHFWDJHQHUDWRUE\WKHSRZHUUDWLQJLQIRUPDWLRQJLYHQRQWKHDSSOLDQFHLWLVQHFHVVDU\WR
NQRZERWKWKHVWDULQJFXUUHQWDQGUXQQLQJFXUUHQWUHTXLUHG
5XQQLQJSRZHUUHTXLUHPHQWV
Method 1:8VHZKHQORDGLVUDWHGLQZDWWV
6SHFL¿HGYROWDJHRIWKH[0HDVXUHFXUUHQWRIWKH 9$ 5HTXLUHG*HQHUDWRU2XWSXW
resistance type load resistance type load
,QGLFDWHGZDWWDJHRILQGXFWLYHFDSDFLWLYHORDG Watt 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 ,QGLFDWHG3RZHUIDFWRU 
Method 2:8VHZKHQYROWDJHDQGPHDVXUHGFXUUHQWDUHNQRZQ
 6SHFL¿HGYROWDJHRIWKH[0HDVXUHFXUUHQWRIWKH 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 LQGXFWLYHFDSDFLWLYHORDG LQGXFWLYHFDSDFLWLYHW\SHORDG
6WDUWLQJSRZHUUHTXLUHPHQWV
Method 1:8VHZKHQVWDUWLQJFXUUHQWDQGYROWDJHDUHVSHFL¿HG
 ,QGLFDWHGVWDUWLQJFXUUHQW[6SHFL¿HGYROWDJHRIWKH 9$ 6WDUWLQJSRZHUUHTXLUHPHQWV
  LQGXFWLYHFDSDFLWLYHORDG
Method 2:8VHZKHQVWDUWLQJFXUUHQWDQGYROWDJHDUHVSHFL¿HG
 0HDVXUHGVWDUWLQJFXUUHQW[6SHFL¿HGYROWDJHRIWKH 9$ 6WDUWLQJSRZHUUHTXLUHPHQWV
  LQGXFWLYHFDSDFLWLYHORDG

12
Estimating Power Consumption
GB
GENERAL GUIDELINES
5HIULJHUDWRUVIUHH]HUVFRPSUHVVRUVDQGFHQWUDOKHDWLQJSXPSVXVXDOO\KDYHLQGXFWLRQW\SHPRWRUVDQGWKHVWDUWLQJFXUUHQWFDQEH
WKUHHWLPHVKLJKHUWKDQWKHUXQQLQJFXUUHQW
)OXRUHVFHQWODPSVUHTXLUHDSSUR[WLPHVWKHLUVWDWHGZDWWDJHWRVWDUWXS
0LFURZDYHRYHQVDUHRIWHQUHIHUUHGWRE\WKHLUFRRNLQJSRZHUZKLFKLVRIWHQKDOIWKHRSHUDWLQJSRZHU6WDUWLQJXSWKHRYHQFRQVXPHV
DQH[WUDZKLFKLVXVHGWRHQHUJLVHWKHFDSDFLWRU7KLVPHDQVWKDWDPLFURZDYHUDWHGDW:DWWVFRRNLQJSRZHUDFWXDOO\
QHHGVZDWWVWRRSHUDWHLW
,WLVHVVHQWLDOWRFRQVXOWWKHPDQXIDFWXUHUZKHQFRQVLGHULQJXVLQJHOHFWULFZHOGHUV
Examples
D.HWWOH6SHFL¿FDWLRQ9+]:XQNQRZQ$PSV5HVLVWDQFHORDG
,QGLFDWHGZDWWDJHRIUHVLVWDQFHW\SHORDG  9$RUN9$WRRSHUDWRU
 3RZHUIDFWRUIRUUHVLVWDQFH 
6SHFL¿HGYROWDJHRIWKH[0HDVXUHGFXUUHQWRIWKH [ 9$RUN9$WRRSHUDWH
LQGXFWLYHFDSDFLWLYHORDG LQGXFWLYHFDSDFLWLYHORDG
E0LQLFRQFUHWHPL[HU6SHFL¿FDWLRQ9+]:$,QGXFWLYH&DSDFLWLYHORDG
7KHSRZHUUHTXLUHGWRVWDUWWKHPL[HULVDFWXDOO\[WKLVDPRXQWWKHUHIRUH[N9$ N9$WRVWDUWWKHPDFKLQH

13
Servicing
GB
%HIRUHVWDUWLQJDQ\PDLQWHQDQFHRUUHSDLUVVWRSHQJLQHRUVZLWFKRႇPRWRUDQGLVRODWHIURPWKHPDLQSRZHUVXSSO\2QFRPSOHWLRQRI
PDLQWHQDQFHFKHFNWKDWWKHJHQHUDWRUIXQFWLRQVFRUUHFWO\DQGWKDWDOOJXDUGVDUHFRUUHFWO\¿WWHG
EXTENSION CABLES
,I\RXQHHGWRXVHDQH[WHQVLRQFDEOHLWPXVWEHQRORQJHUWKDQPHWUHVIHHWLQOHQJWK(QVXUHWKDWWKHH[WHQVLRQFDEOHLV
FDUHIXOO\ODLGRXWDYRLGLQJOLTXLGVVKDUSHGJHVDQGSODFHVZKHUHYHKLFOHVPLJKWUXQRYHULWRUEHFRPHWUDSSHG8QUROOLWIXOO\RULWZLOO
RYHUKHDWDQGFRXOGFDWFK¿UH0DNHVXUHWKDWDQ\H[WHQVLRQFDEOHFRQQHFWLRQVDUHGU\DQGVDIH
COMBUSTION ENGINES
%HDZDUHRIH[KDXVWYHQWLQJGLUHFWLRQV
CAUTION
7KHHQJLQHQHHGVDUHJXODURLOFKHFN7U\QRWWRUXQORZRQIXHODVWKLVPD\UHVXOWLQVHGLPHQWIURPWKHERWWRPRIWKHWDQNGRLQJ
GDPDJHWRWKHLQMHFWRUDQGSXPS5HSDLUVDQGUHFWL¿FDWLRQRISLSHZRUNDQGFRPSRQHQWVDႇHFWHGE\FRQWDPLQDQWVLQIXHO
cannot be accepted as warranty, neither will faults caused or contributed to by the machine running out of fuel.<RXPD\
QHHGWREOHHGWKHIXHOV\VWHPIUHHRIDLUEHIRUHVWDUWLQJ)RULQLWLDOHQJLQH¿OORUWRSXSXVHDVXLWDEOHHQJLQHRLORID:JUDGH,Q
\RXURZQLQWHUHVWVUHDGWKHPDNHUVLQVWUXFWLRQOHDÀHWLVVXHGZLWKWKHPDFKLQHEHIRUHVWDUWLQJXS
LUBRICATION AND RUNNING
6HH0DLQWHQDQFH6FKHGXOH6HFWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
Maintenance Schedule
GB
2QO\DXWKRULVHGGHDOHUVVKRXOGUHSDLUWKHJHQHUDWRUDQGZLWKLQWKHUHTXLUHPHQWVRIWKH&(PDUNZKHUHDSSOLFDEOHZKHUHQR
GHYLDWLRQIURPWKHRULJLQDOVSHFL¿FDWLRQPXVWWDNHSODFH
3OHDVHUHIHUWRWKH(QJLQH0DQXIDFWXUHUVLQVWUXFWLRQOHDÀHWEHIRUHDWWHPSWLQJDQ\PDLQWHQDQFHFKHFNVRUSURFHGXUHV
Routine Maintenance Each Use First Month /
20 Hours 3 Months / 50 Hours 6 Months / 100 Hours Yearly / 300 Hours
Engine Oil &KHFN/HYHO
9
&KDQJH
9 9
Air Cleaner &KHFN
9
&OHDQ
9

Sediment Cup &OHDQ
9
Spark Plug &KHFN&OHDQ
9
Valve Clearance &KHFN$GMXVW
9

Fuel Tank & Strainer &OHDQ
9

Fuel Line &KHFN5HSODFHLIQHFHVVDU\ (YHU\<HDUV
6HUYLFHPRUHIUHTXHQWO\ZKHQLQGXVW\DUHDV
7KHVHLWHPVVKRXOGEHVHUYLFHGE\DQDXWKRULVHG+RQGDGHDOHU
Any maintenance and repairs carried out, to any part of the electrical circuit, must be undertaken by a
TXDOL¿HGHOHFWULFLDQ
CAUTION
Disable engine starting circuits before carrying out any maintenance or repair.
CAUTION

14
Troubleshooting Guide
GB
Problem Cause Remedy
Engine will not start.
Fuel tap not turned on. 7XUQIXHORQ
No fuel in tank. Fill fuel tank.
2LOQRW¿OOHGWRFRUUHFWOHYHO Fill oil to correct level.
(QJLQHUXQVZLWFKQRWWXUQHGRQ 6HWHQJLQHFRQWUROFRUUHFWO\
&KRNHQRWVHWFRUUHFWO\ 6HWHQJLQHFRQWUROFRUUHFWO\
6SDUNSOXJIRXOHG 5HSODFHFOHDQVSDUNSOXJ
$LUFOHDQHUEORFNHG 5HSODFHFOHDQDLU¿OWHU
Engine still will not start. Major Fault &RQWDFW$JHQWRU$OWUDG%HOOH
Engine runs rough.
$LUFOHDQHUEORFNHG 5HSODFHFOHDQDLU¿OWHU
6SDUNSOXJIRXOHG 5HSODFHFOHDQVSDUNSOXJ
&KRNHVHWLQFRUUHFWO\ 6HWHQJLQHFRQWUROFRUUHFWO\
'LUW\VWDOHIXHO Drain and replace fuel.
No electrical output.
9ROWDJHVHOHFWRUVZLWFKLQFRUUHFWO\
positioned. 6HOHFWWKHFRUUHFWYROWDJH
&LUFXLWEUHDNHUWULSSHG 5HVHWFLUFXLWEUHDNHU
Fault Finding for Alternators
GB
FAULT
OFF Load
No Voltage
Output Incorrect Voltage Voltage Unstable
Check
Residual Voltage Check Speed Check Engine Governing
Check all
Stator Resistances
Check
Capacitor
Check Rotor
Resistance
Check Rotating
Diodes
ON Load
Over-
heating
Over Load
Inlet or Outlet
Opening
Obstructed
Hot Engine
or Generator
Air Circulating
Voltage
Unstable
Check
Engine
Governing
Check
Connections
Incorrect
Voltage
Check
Speed
No Output
Voltage
Check Load
for Short
Circuit

15
&LUFXLW%UHDNHU6SHFL¿FDWLRQV
GB
kVA 110v 230v
2.7  
3.4  
5.0  
Capacitor Chart
GB
kVA Replacement Capacitor Required
2.7 ȝ¦
3.4 ȝ¦
5.0 ȝ¦
Application
GB
%HIRUHGHFLGLQJZKLFKJHQHUDWRU\RXQHHGLWLVLPSRUWDQWWRFRQVLGHUALLWKHDSSOLDQFHV\RXZLOOEHRSHUDWLQJKRZPDQ\ZLOOEH
used simultaneously and the TOTALFXUUHQWFRQVXPSWLRQDWDQ\RQHWLPH0RVWDSSOLDQFHVKDYHDGHVFULSWLRQSODWHVWDWLQJWKH
FXUUHQWXVXDOO\LQZDWWV
IMPORTANT
79VHWVFRRNHUV+,)LNHWWOHVDQG¿ODPHQWODPSVKDYHUHVLVWLYHORDGVWKHLUVWDUWLQJDQGUXQQLQJFXUUHQWEHLQJYLUWXDOO\WKHVDPHDQG
DVVWDWHGRQWKHGHVFULSWLRQSODWH)OXRUHVFHQWODPSVRQDYHUDJHUHTXLUHDSSUR[LPDWHO\WLPHVWKHLUVWDWHGZDWWDJHWRVWDUWXS
+DQGWRROVZLWKXQLYHUVDOW\SHPRWRUVQHHGDQH[WUDDGGHGWRWKHLUVWDWHGSRZHUFRQVXPSWLRQ
$OWUDG%HOOH0LQL0D[LFRQFUHWHPL[HUVUHIULJHUDWRUVYDFXXPFOHDQHUVIUHH]HUVDQGFHQWUDOKHDWLQJSXPSVXVXDOO\HPSOR\LQGXFWLRQ
FDSDFLWRUW\SHPRWRUV7KHLUVWDUWLQJFXUUHQWFDQEHWKUHHWLPHVWKHQRUPDOUXQQLQJUHTXLUHPHQWFKHFNWKHGHVFULSWLRQSODWHFDUHIXOO\
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16
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17
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18
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19

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ALTRAD BELLE
Sheen, Nr. Buxton, Derbyshire, SK17 0EU, GB
Tel. [phone] - Fax [phone] - Email: [e-mail]
www.Altrad-Belle.com
EU IMPORTER ADDRESS
ADRESSE DE L'IMPORTATEUR - DIRECCIÓN DEL IMPORTADOR - ENDEREÇO DO IMPORTADOR - ADRES IMPORTEUR
IMPORTØRENS ADRESSE - IMPORTEUR ADRESSE - INDIRIZZO DELL'IMPORTATORE - IMPORTÖRENS ADRESS - IMPORTØRADRESSE
MAAHANTUOJAN OSOITE - ADRES IMPORTERA - IMPORTIJA AADRESS - IMPORTĒTĀJA ADRESE - IMPORTUOTOJO ADRESAS
ADRESA DOVOZCE - ADRESA IMPORTATORULUI - IMPORTŐR CÍME - ADRESA UVOZNIKA - İTHALATÇI ADRESI - ADRESA DOVOZCU
ALTRAD (Group Holding)
125, Rue du Mas Carbonnier, 34000, Montpellier, France
Tel. [phone] - Email: [email protected]om
www.altrad.com
BELLE
LIGHT
CONSTRUCTION
EQUIPMENT