Altrad BELLE GPX Series User manual

1
870/50000/5
10/22
Operators Manual
Manuel De L'Opérateur
Manual del Operador
Bedienungshandbuch
Instrukcja Obsługi
F
E
D
PL
24
40
56
72
GB
BELLE
8
GPXGENERATORS
UKCA Declaration of Conformity
2
EC/EU Declaration of Conformity
3 - 7
HSS2095 (D03A)

8
How To Use This Manual
GB
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
The product can be at risk. The machine or yourself can be damaged or injured if procedures are not
carried out in the correct way.
CAUTION
The life of the operator can be at risk.
WARNING
WARNING
GB
Contents
KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the
PDFKLQHRႇEHIRUH\RXVZLWFKRQLQFDVH\RXJHWLQWRGLႈFXOW\
ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS DERXWWKHVDIHXVH
RUPDLQWHQDQFHRIWKLVXQLW$6.<285683(59,62525&217$&7Altrad Belle (UK):
GB
7KLVPDQXDOKDVEHHQZULWWHQWRKHOS\RXRSHUDWHDQGVHUYLFHWKH*HQHUDWRUVDIHO\
7KLVPDQXDOLVLQWHQGHGIRUGHDOHUVDQGRSHUDWRUVRIWKH*HQHUDWRU
Foreword
7KH‘Machine Description’ section helps you to familiarise yourself with the machine’s layout and controls.
7KH‘Environment’VHFWLRQJLYHVLQVWUXFWLRQVRQKRZWRKDQGOHWKHUHF\FOLQJRIGLVFDUGHGDSSDUDWXVLQDQHQYLURQPHQWDOO\IULHQGO\ZD\
7KH‘General Safety’ and ‘Health and Safety’ sections explain how to use the machine to ensure your safety and the safety of the
JHQHUDOSXEOLF
7KH‘Start and Stop Procedure’KHOSV\RXZLWKVWDUWLQJDQGVWRSSLQJWKHPDFKLQH
7KH‘Servicing’VHFWLRQLVWRKHOS\RXZLWKWKHJHQHUDOPDLQWHQDQFHDQGVHUYLFLQJRI\RXUPDFKLQH
7KH‘Trouble Shooting Guide’KHOSV\RXLI\RXKDYHDSUREOHPZLWK\RXUPDFKLQH
7KH‘Warranty’6HFWLRQGHWDLOVWKHQDWXUHRIWKHZDUUDQW\FRYHUDQGWKHFODLPVSURFHGXUH
Directives with regard to the notations.
7H[WLQWKLVPDQXDOWRZKLFKVSHFLDODWWHQWLRQPXVWEHSDLGDUHVKRZQLQWKHIROORZLQJZD\
$OWUDG%HOOHUHVHUYHVWKHULJKWWRFKDQJHPDFKLQHVSHFL¿FDWLRQZLWKRXWSULRUQRWLFHRUREOLJDWLRQ
How to use this manual .............................................................................................................................................................................
:DUQLQJ .....................................................................................................................................................................................................
Machine Description ..................................................................................................................................................................................
7HFKQLFDO'DWD.........................................................................................................................................................................................
Decals.......................................................................................................................................................................................................
*HQHUDO6DIHW\ ........................................................................................................................................................................................
2SHUDWLQJ,QVWUXFWLRQV ...................................................................................................................................................................... 
(VWLPDWLQJ3RZHU&RQVXPSWLRQ ....................................................................................................................................................... 
(QYLURQPHQW ............................................................................................................................................................................................
6HUYLFLQJ..................................................................................................................................................................................................
0DLQWHQDQFH6FKHGXOH.............................................................................................................................................................................
7URXEOHVKRRWLQJ*XLGH .............................................................................................................................................................................
)DXOW)LQGLQJIRU$OWHUQDWRUV.....................................................................................................................................................................
$OWHUQDWRU6SHFL¿FDWLRQV...........................................................................................................................................................................
&LUFXLW%UHDNHU6SHFL¿FDWLRQV ..................................................................................................................................................................
&DSDFLWRU&KDUW ........................................................................................................................................................................................
:LULQJ'LDJUDPV............................................................................................................................................................................... 
Warranty ..................................................................................................................................................................................................
5HSODFHPHQW3DUWV...................................................................................................................................................................................
8.&$'HFODUDWLRQRI&RQIRUPLW\................................................................................................................................................................
(&(8'HFODUDWLRQRI&RQIRUPLW\...............................................................................................................................................................

9
Machine Description
GB
 &KRNHOHYHU
 )XHO212))OHYHU
 (QJLQH212))VZLWFK
 $LU)LOWHU+RXVLQJ
 )XHO7DQN
 ([KDXVW
 /LIWLQJ3RLQW
 6RFNHW
 $OWHUQDWRU
 9ROWDJH6ZLWFK
 &LUFXLW%UHDNHU
 (DUWK
 6HFXULQJ3LQIRUXVHZKHQVWDFNLQJPDFKLQHV
(Diagram based on the GPX 3400 Honda Generator)
On
On
On
Off
12
9
8
13 11
10
11
8
1
2
3
4
5
7
6
Switch Box Front View
Switch Box Rear View

10
Technical Data
GB
B A
C
Model GPX
2700 GPX 3400
GPX
3400
EU
GPX
5000 GPX 5000W
GPX
2700
CTE
GPX
3400
CTE
GPX
5000
CTE
GPX
5000W
CTE
A - Overall Length (mm)         
B - Overall Width (mm)         
C - Overall Height (mm)         
Weight (Kg)         
Rating @0.8 p/f (kVA)         
PRP Rating (kW)    4.0 4.0   4.0 4.0
COP Rating (kW)         
Engine Power @3000rpm (kW/Hp)         
Alternator 160.5DQJH
Frequency (Hz)         
Phase 
Maximum Current @ 110v   1$   1$ 1$ 1$ 1$
Maximum Current @ 230V      1$ 1$ 1$ 1$
Maximum Current @ 110v (55v/55v) 1$ 1$ 1$ 1$ 1$    
Fuel Tank Capacity - Honda GX200 (Ltr)    1$ 1$   1$ 1$
Fuel Tank Capacity - Honda GX270 (Ltr) 1$ 1$ 1$   1$ 1$  
Fuel Tank Capacity - Loncin G200F (Ltr)    1$ 1$   1$ 1$
Running hours at @ 90% of COP -
Honda GX200    1$ 1$   1$ 1$
Running hours at @ 90% of COP -
Honda GX270 1$ 1$ 1$   1$ 1$  
Running hours at @ 90% of COP -
Loncin G200F    1$ 1$   1$ 1$
No. of 110v 16 amp sockets 
No. of 230v 16 amp sockets   
No. of 110v 32 amp sockets 
Sound Power Level LWA         

11
Decals
GB
C
A
F
A
E
A
A
D
D
B
A - Branding Decals
Decals to identify the make and model of the machine.
B - Voltage Switch Indicator Decal
'HFDOWRLGHQWLI\ZKDWYROWDJHLVVHOHFWHG
C - Rating Decal
'HFDOWRLQFOXGHVPDLQ7HFKQLFD'DWDLQFOXGLQJ1RLVH/HYHO
D - Lifting Point Decal
,GHQWL¿HVWKH/LIWLQJ3RLQW
E - Earth Decal
,GHQWL¿HVWKHSRVWLWLRQRIWKH(DUWKSRLQW
F - Safety Decal
*HQHUDOVDIHW\LQVWUXFWLRQVIRURSHUDWLQJWKHPDFKLQH
Please Read
Operators Manual Wear Protective Footwear Wear Ear Protection Wear Eye Protection
Switch Box Front View
Switch Box Rear View C
F
A

12
General Safety
)RU\RXURZQSHUVRQDOSURWHFWLRQDQGIRUWKHVDIHW\RIWKRVHDURXQG\RXSOHDVHUHDGDQGHQVXUH\RXIXOO\XQGHUVWDQGWKHIROORZLQJ
VDIHW\LQIRUPDWLRQ,WLVWKHUHVSRQVLELOLW\RIWKHRSHUDWRUWRHQVXUHWKDWKHVKHIXOO\XQGHUVWDQGVKRZWRRSHUDWHWKLVHTXLSPHQWVDIHO\
,I\RXDUHXQVXUHDERXWWKHVDIHDQGFRUUHFWXVHRIWKH*HQHUDWRUFRQVXOW\RXUVXSHUYLVRURU$OWUDG%HOOH
BEFORE STARTING THE GENERATOR
 6XLWDEOHFORWKLQJDVIROORZVVKRXOGPHHWUHOHYDQW((&ORFDOVWDQGDUGVRYHUDOOVZRUNERRWVDQGHDUGHIHQGHUV
 %HFRPHIDPLOLDUZLWKWKHFRQWUROVEHIRUHRSHUDWLQJWKHPDFKLQH
 3ODFHWKHJHQHUDWRURQ¿UPOHYHOJURXQG
 3ODFHWKHJHQHUDWRUDWOHDVWPHWUHDZD\IURPEXLOGLQJVDQGRWKHUHTXLSPHQWGXULQJRSHUDWLRQ
 7KHJHQHUDWRUVKRXOGEHVKHOWHUHGIURPWKHUDLQDQGZDWHU
 5HIXHOLQDZHOOYHQWLODWHGDUHDZLWKWKHHQJLQHVZLWFKHGRႇ&KHFNIRUVSLOOHGIXHORUOHDNV
 (QVXUHDOOFRYHUVDUH¿WWHG
 (QVXUHWKDWH[WHQVLRQFDEOHVDUHFDUHIXOO\ODLGRXWDYRLGLQJOLTXLGVVKDUSHGJHVDQGSODFHVZKHUHYHKLFOHVPLJKWUXQRYHU8QUROO
 LWIXOO\RULWFRXOGFDWFK¿UH
 5HSODFHDQ\ZRUQGDPDJHGGHFDOV
 5HPRYHDOOSDFNDJLQJPDWHULDOEHIRUHRSHUDWLQJ
WHEN OPERATING THE GENERATOR
 .HHSFKLOGUHQDQGSHWVDZD\IURPWKHJHQHUDWRU
• DO NOTUXQWKHJHQHUDWRULQDQHQFORVHGDUHD
 ([KDXVWJDVHVFRQWDLQSRLVRQRXVFDUERQPRQR[LGH
 $GHTXDWHYHQWLODWLRQPXVWEHSURYLGHGWRDYRLGVHULRXVRYHUKHDWLQJDQGVXEVHTXHQWGDPDJHWRWKHZLQGLQJV
• DO NOTRSHUDWHWKHJHQHUDWRUZLWKZHWKDQGVLWLVDSRWHQWLDOVRXUFHRIHOHFWULFVKRFN
• DO NOTRSHUDWHWKHJHQHUDWRUZLWKRXWFRUUHFWLQVWUXFWLRQV
• DO NOTDWWHPSWWRRSHUDWHWKHJHQHUDWRULQWKHVQRZDQGUDLQDQGGRQRWOHWLWJHWZHW
• DO NOTGLUHFWO\FRQQHFWWKHJHQHUDWRUWRWKHGRPHVWLFSRZHUVRFNHWV
• BEWARE of hot surfaces.
 %HIRUHUHIXHOOLQJVZLWFKRႇWKHHQJLQHDQGDOORZLWWRFRRO
 :KHQUHIXHOOLQJDO NOTVPRNHRUDOORZQDNHGÀDPHVLQWKHDUHD
 6SLOWIXHOPXVWEHPDGHVDIHLPPHGLDWHO\XVLQJVDQG,IIXHOLVVSLOWRQ\RXUFORWKHVFKDQJHWKHP
 6WRUHIXHOLQDQDSSURYHGSXUSRVHPDGHFRQWDLQHUDZD\IURPKHDWDQGLJQLWLRQVRXUFHV
SAFETY AND ACCIDENT PROTECTION
Operating Instructions:
$OOSHUVRQVZKRDSSO\DVVHPEOHRSHUDWHVWDUWFRQWUROPDLQWDLQRUUHSDLUWKLVPDFKLQHPXVWUHDGDQGXQGHUVWDQGWKHVHRSHUDWLQJ
instructions.
Owner Responsibility:
7KHRZQHUPXVWHQVXUHWKDWRQO\TXDOL¿HGSHUVRQVRSHUDWHPDLQWDLQRUUHSDLUWKLVPDFKLQH
Storage:
:KHQQRWLQXVHVWRUHLQDGU\ORFNHGSODFH.HHSDZD\IURPFKLOGUHQ
Operation for the Intended Purpose:
7KLVJHQHUDWRULVGHVLJQHGWRJHQHUDWHHOHFWULFLW\XSWRLWVVWDWHGPD[LPXPDPSHUDJHORDGLQJDWWKHYROWDJHVWDWHGRQWKHDSSOLDQFH
UDWLQJSODWH'RQRWDWWHPSWWRXVHLWWRGRDQ\WKLQJHOVH'RQRWXVHLWLQDQH[SORVLYHDWPRVSKHUH
Transport :
5HIHUWRWKHHQJLQHDQGDOWHUQDWRUPDQXDOVSURYLGHGIRUIXOOWUDQVSRUWUHFRPPHQGDWLRQV
GB
Improper maintenance or use can be hazardous. Read and Understand this section before you
perform any maintenance, service or repairs.
CAUTION
)XHOLVÀDPPDEOH,WPD\FDXVHLQMXU\DQGSURSHUW\GDPDJH6KXWGRZQWKHHQJLQHH[WLQJXLVKDOO
RSHQÀDPHVDQGGRQRWVPRNHZKLOH¿OOLQJWKHIXHOWDQN$OZD\VZLSHXSDQ\VSLOOHGIXHO
CAUTION

13
PRE-OPERATION
 &KHFN\RXUJHQHUDWRUEHIRUHXVHDQGIMMEDIATELYUHSODFHDQ\GDPDJHGSDUWV
 3ODFHWKHJHQHUDWRURQ¿UPOHYHOJURXQGZLWKWKHHQJLQHVZLWFKHGOFF.
 &KHFNWKHHQJLQHRLOOHYHOORZRLOOHYHOVZLOOUHVXOWLQWKHHQJLQHQRWVWDUWLQJ
 &KHFNWKHIXHOOHYHO
 &KHFNWKHHOHFWULFDOLQVWDOODWLRQDFFRUGLQJWRWKHXVDJH
 &KHFNWKHHDUWKFDEOH5HSODFHIMMEDIATELYLIGDPDJHG
 7KLVHTXLSPHQWLVOLNHO\WRHPLWD6RXQG3RZHU/HYHO/:$RIXSWRG%$:HDUDSSURSULDWHHDUGHIHQGHUV
 <RXU$OWUDG%HOOHJHQHUDWRUFRPHVSUHVHWDQGNO adjustment is necessary.
 %HDZDUHRIKRZWRVWRSWKHJHQHUDWRUE\XVHRIWKHLJQLWLRQVZLWFK
5HIHUWRWKHHQJLQHDQGDOWHUQDWRUPDQXDOVSURYLGHGIRUIXOOSUHRSHUDWLRQFKHFN
STOPPING THE ENGINE - HONDA GX200 / GX270
 6ZLWFKOFF the loads.
 6ZLWFKOFFWKHHQJLQH
 7XUQWKHIXHOWDSWRWKHCLOSED position.
STARTING THE ENGINE - HONDA GX200 / GX270
 6ZLWFKOFFDOOHOHFWULFDODSSOLDQFHVFRQQHFWHGWRWKHJHQHUDWRU
 5HPRYHDOOREMHFWVSODFHGRQRUZLWKLQRQHPHWUHRIWKHJHQHUDWRU
 2SHQWKHIXHOWDSE\PRYLQJWKHIXHOON / OFFOHYHUIXOO\WRWKHULJKW
 ,IVWDUWLQJWKHHQJLQHIURPFROGVHWWKHFKRNHONE\PRYLQJWKHFKRNHOHYHU
 IXOO\WRWKHOHIW,IUHVWDUWLQJDZDUPHQJLQHWKHFKRNHLVXVXDOO\QRWUHTXLUHG
 KRZHYHULIWKHHQJLQHKDVFRROHGWRDGHJUHHSDUWLDOFKRNHPD\EHUHTXLUHG
 7XUQWKHHQJLQHON / OFF switch clockwise to the ‘I’ position.
 6HWWKHWKURWWOHWRWKHLGOHSRVLWLRQE\PRYLQJWKHWKURWWOHOHYHUIXOO\WRWKHULJKW
 7DNLQJD¿UPKROGRIWKHFRQWUROKDQGOHZLWKRQHKDQGJUDVSWKHUHFRLOVWDUWHU
 KDQGOHZLWKWKHRWKHU3XOOWKHUHFRLOVWDUWHUXQWLOHQJLQHUHVLVWDQFHLVIHOWWKHQOHW
starter return.
 7DNLQJFDUHQRWWRSXOOWKHVWDUWHU¶VURSHIXOO\RXWSXOOWKHVWDUWHUKDQGOHEULVNO\
 5HSHDWXQWLOWKHHQJLQH¿UHV
 2QFHWKHHQJLQH¿UHVJUDGXDOO\VHWWKHFKRNHOHYHUWRWKHOFFSRVLWLRQE\PRYLQJ
 LWWRWKHULJKW
 ,IWKHHQJLQHIDLOVWR¿UHDIWHUVHYHUDODWWHPSWVIROORZWKH7URXEOHVKRRWLQJ*XLGH
 7RVWRSWKHHQJLQHVHWWKHWKURWWOHWRLGOHDQGWXUQWKHHQJLQHON / OFF switch anticlockwise to the ‘0’ position.
 7XUQWKHIXHOOFF.
 6HOHFWUHTXLUHGYROWDJH
<RXU$OWUDG%HOOHJHQHUDWRULVQRZUHDG\IRURSHUDWLRQ
TREAT THE ELECTRICITY PRODUCED BY THIS GENERATOR AS YOU WOULD MAINS ELECTRICITY.
Operating Instructions
GB
The engine running speed is pre-set by the manufacturer and must not be adjusted.
CAUTION
7KHHQJLQHVSHHGJRYHUQVWKHIUHTXHQF\RIWKHHOHFWULFVXSSOLHG+]LQ8.,IWKHVSHHGLVLQDGYHUWHQWO\GLVWXUEHGWKHJHQHUDWRU
PXVWLPPHGLDWHO\EHVWRSSHGDQGQRWXVHGXQWLOUHVHW
'DPDJHWRHOHFWULFDODSSOLDQFHVFDQRFFXULIWKH\DUHVXSSOLHGZLWKWKHZURQJHOHFWULFDOIUHTXHQF\
Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY
this manual.
WARNING
Throttle Lever
Choke Lever
Fuel ON/OFF
Lever.

14
STOPPING THE ENGINE - LONCIN G200F
7RVWRSWKHHQJLQHLQDQHPHUJHQF\VLPSO\WXUQWKHHQJLQHVZLWFKWRWKH2))SRVLWLRQ8QGHUQRUPDOFRQGLWLRQVXVHWKHIROORZLQJ
procedure.
 0RYHWKHWKURWWOHOHYHUWRWKHSLOW position.
 7XUQWKHHQJLQHVZLWFKWRWKHOFF position.
 7XUQWKHIXHOYDOYHOHYHUWRWKHOFF position.
STARTING THE ENGINE - LONCIN G200F
 0RYHWKHIXHOYDOYHOHYHUWRWKHON position.
 7RVWDUWDFROGHQJLQHPRYHWKHFKRNHOHYHUWRWKHCLOSE position.
 7RUHVWDUWDZDUPHQJLQHOHDYHWKHFKRNHOHYHULQWKHOPEN position.
 0RYHWKHWKURWWOHOHYHUDZD\IURPWKHSLOWSRVLWLRQDERXWRIWKHZD\WRZDUGWKHFAST position.
 7XUQWKHHQJLQHVZLWFKWRWKHON position.
 3XOOWKHVWDUWHUJULSOLJKWO\XQWLO\RXIHHOUHVLVWDQFHWKHQSXOOEULVNO\5HWXUQWKHVWDUWHUJULSJHQWO\
 ,IWKHFKRNHOHYHUKDVEHHQPRYHGWRWKHCLOSESRVLWLRQWRVWDUWWKHHQJLQHJUDGXDOO\PRYHLWWRWKHOPEN position as the
 HQJLQHZDUPVXS
 6HOHFWUHTXLUHGYROWDJH
<RXU$OWUDG%HOOHJHQHUDWRULVQRZUHDG\IRURSHUDWLRQ
TREAT THE ELECTRICITY PRODUCED BY THIS GENERATOR AS YOU WOULD MAINS ELECTRICITY.
Operating Instructions
GB
The engine running speed is pre-set by the manufacturer and must not be adjusted.
CAUTION
7KHHQJLQHVSHHGJRYHUQVWKHIUHTXHQF\RIWKHHOHFWULFVXSSOLHG+]LQ8.,IWKHVSHHGLVLQDGYHUWHQWO\GLVWXUEHGWKHJHQHUDWRU
PXVWLPPHGLDWHO\EHVWRSSHGDQGQRWXVHGXQWLOUHVHW
'DPDJHWRHOHFWULFDODSSOLDQFHVFDQRFFXULIWKH\DUHVXSSOLHGZLWKWKHZURQJHOHFWULFDOIUHTXHQF\

15
7KHHQJLQHLV¿WWHGZLWKDQRLODOHUWVZLWFKWKDWZLOODXWRPDWLFDOO\VWRSWKHHQJLQHLIWKHUHLVDIDXOWLQWKHRLOV\VWHP
Circuit Breaker
,QFDVHRIDFFLGHQWDORYHUORDGWKHJHQHUDWRULVSURWHFWHGE\FLUFXLWEUHDNHUVWKXVSURWHFWLQJWKHJHQHUDWRUZLQGLQJVE\OLPLWLQJWKH
FXUUHQWGUDZQDWWKHSUHVHWOHYHO7KLVW\SHRIFLUFXLWEUHDNHURႇHUVLPSURYHGSURWHFWLRQWRWKHJHQHUDWRUDQGDQ\DSSOLDQFHEHLQJ
used.
+RZHYHUWKLVW\SHRIEUHDNHURႇHUVQRHDUWKOHDNDJHSURWHFWLRQEXWZLOOWULSLQLQFDVHRIDGHDGVKRUWWKDWSURGXFHVDFXUUHQW
DERYHWKHFLUFXLWEUHDNHUUDWLQJ7KHEUHDNHUKDVDGHOD\DFWLRQWKDWDOORZVFXUUHQWVXUJHVRIWHQUHTXLUHGZKHQVWDUWLQJHOHFWULFDO
PRWRUV7KHGHOD\RIWKHFLUFXLWEUHDNHULVGHVLJQHGVRWKDWLIWKHFXUUHQWUHTXLUHGLVWRRJUHDWHJWRRODUJHDPRWRUWKHVXSSO\ZLOOFXW
Rႇ
%HFDUHIXOWRHQVXUHWKDWDSSOLDQFHVGRQRWH[FHHGRIWKHJHQHUDWRUVUDWHGORDGFDSDFLW\IRUPRUHWKDQPLQXWHVLQWKHKRXU
$VXEVWDQWLDORYHUORDGZLOOVZLWFKRႇWKHFLUFXLWEUHDNHU0DUJLQDORYHUORDGZLOOQRWVZLWFKRႇWKHFLUFXLWEUHDNHUEXWZLOOVKRUWHQWKH
JHQHUDWRUVVHUYLFHOLIH
%HVXUHWKDWDOOHOHFWULFDODSSOLDQFHVDUHVDIHEHIRUHFRQQHFWLQJWRWKHJHQHUDWRU,IDQDSSOLDQFHIDLOVRUVWRSVVZLWFKRႇWKHORDGDQG
HQJLQH([DPLQHWKHDSSOLDQFHIRUVLJQVRIPDOIXQFWLRQ
Operating Instructions
GB
OPERATION
(OHFWULFDORXWSXWVZLOOYDU\DFFRUGLQJWRWKHPRGHO5HIHUWRWKHUDWLQJSODWHIRUIXOOGHWDLOVDQGVHHWKHIROORZLQJVHFWLRQRQFRPSRQHQW
LGHQWL¿FDWLRQ
 Y$&DPSXVH\HOORZVRFNHW
 Y$&DPSXVHEOXHVRFNHW
 Y$&DPSXVH\HOORZVRFNHWN9$N9$RQO\
$OORXUYGXDOYROWDJHJHQHUDWRUVKDYHµÀRDWLQJ¶ZLQGLQJVDQGDUHQRWUHIHUHQFHGWRIUDPHRU
earth.
CAUTION
7KHWKLUGµHDUWK¶VRFNHWSLQRIWKH%6VRFNHWLVFRQQHFWHGWRWKHIUDPH(QVXUHIUDPHKDV
VX௻FLHQWJURXQGFRQQHFWLRQDWDOOWLPHV
CAUTION
It is recommended that all electrical connections, including earth, are checked and inspected at regular
intervals.
CAUTION
If installing a generator into a domestic mains supply for use as a secondary back up, this connection
PXVWEHGRQHE\DTXDOL¿HGFRPSHWHQWHOHFWULFLDQWRHQVXUHFRUUHFWHDUWKLQJDQGLQVWDOODWLRQWRWKH,((
5HJXODWLRQVIRU(OHFWULFDOLQVWDOODWLRQVRU\RXUUHJLRQDOHOHFWULFDOUHJXODWLRQV
CAUTION

16
ESTIMATING POWER CONSUMPTION
,GHQWLI\LQJWKHFRUUHFWJHQHUDWRUIRUDQDSSOLFDWLRQLVQRWDOZD\VVWUDLJKWIRUZDUG7KHUHLVRIWHQGLႈFXOW\GHWHUPLQLQJWKHDFWXDO
SRZHUUHTXLUHPHQWVWRERWKVWDUWDQGUXQWKHH[SHFWHGORDGV$JHQHUDWRUVKRXOGEHFRQVLGHUHGFDSDEOHLILWFDQRSHUDWHZLWKLQ
WKHIUHTXHQF\DQGYROWDJHVSHFL¿FDWLRQIRURQHVHFRQGDIWHULWEHJLQVWRSRZHUWKHDSSOLDQFH6RPHDSSOLDQFHVHVSHFLDOO\HOHFWULF
PRWRUVPD\RYHUKHDWRUEHFRPHGDPDJHGE\SURORQJHGRUUHSHDWHGFRQQHFWLRQWRDSRZHUVRXUFHZKLFKLVLQVXႈFLHQWWRVWDUWWKHP
7KHWZRLPSRUWDQWIDFWRUVWRUHPHPEHUDUH
 (QVXUHWKHWRWDOORDGGRHVQRWH[FHHGWKHJHQHUDWRUVUDWHGFRQWLQXRXVRXWSXWIRUPRUHWKDQPLQXWHV
 1HYHUH[FHHGWKHJHQHUDWRU¶VPD[LPXPRXWSXWVSHFL¿FDWLRQ
7KHEHVWZD\WRHQVXUHWKDWQHLWKHURIWKHDERYHRFFXUVLVWRFRQWDFWWKHPDQXIDFWXUHURIWKHHTXLSPHQWWKDWLVLQWHQGHGIRUXVHZLWK
WKHJHQHUDWRU$OWHUQDWLYHO\DXVHIXOZD\WRPHDVXUHWKHVWDUWLQJDQGUXQQLQJFXUUHQWIRUWKHDSSOLDQFHLVWRXVHD$OWUDG%HOOH0LQLJHQ
PHWHU7KHXQLWFDQPRQLWRUYROWVDPSVDQGIUHTXHQF\WRKHOSJXDUDQWHHWKHSHUIRUPDQFHRIERWKWKHJHQHUDWRUDQGWRROV,ILWLVQRW
SRVVLEOHWRWHVWWKHDSSOLDQFHWKHQWKHIROORZLQJLQIRUPDWLRQZLOODOORZWKHVL]HRIWKHJHQHUDWRUUHTXLUHGWREHHVWLPDWHG
RESISTANCE TYPE LOADS
([DPSOHV/LJKWEXOEVWRDVWHUVKDLUGU\HUVFRႇHHSRWVLURQVDQGRWKHUDSSOLDQFHVZKLFKKDYHKHDWLQJHOHPHQWV
7KLVW\SHRIORDGLVXVXDOO\UDWHGLQZDWWVEXWVRPHWLPHVDFRPELQDWLRQRIZDWWVDQGDPSVZLOOEHJLYHQ,WLVSRVVLEOHWRVHOHFWD
VXLWDEOHJHQHUDWRUE\FRPSDULQJWKHVSHFL¿FDWLRQRIWKHJHQHUDWRUZLWKWKHJHQHUDWRURXWSXWVSHFL¿FDWLRQ
Method 1:8VHZKHQORDGLVUDWHGLQZDWWV
Estimating Power Consumption
GB
,QGLFDWHGZDWWDJHRIUHVLVWDQFHW\SHORDG = Watt 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 3RZHUIDFWRUIRUUHVLVWDQFH 
Method 2:8VHZKHQYROWDJHDQGPHDVXUHGFXUUHQWDUHNQRZQ
INDUCTIVE AND CAPACITIVE TYPE LOADS:
([DPSOHV$SSOLDQFHVRUWRROVZLWKHOHFWULFPRWRUVDLUFRQGLWLRQHUVPLFURZDYHRYHQVWHOHYLVLRQVÀXRUHVFHQWOLJKWVDQGDQ\RWKHU
appliances that are not simply resistance type loads.
7KLVW\SHRIDSSOLDQFHHVSHFLDOO\WKRVHWKDWXVHHOHFWULFPRWRUVPD\UHTXLUHPRUHSRZHUWRVWDUWWKHQLVLQGLFDWHGE\WKHLUUXQQLQJ
SRZHUUDWLQJV,WLVQRWSRVVLEOHWRVHOHFWDJHQHUDWRUE\WKHSRZHUUDWLQJLQIRUPDWLRQJLYHQRQWKHDSSOLDQFHLWLVQHFHVVDU\WR
NQRZERWKWKHVWDULQJFXUUHQWDQGUXQQLQJFXUUHQWUHTXLUHG
5XQQLQJSRZHUUHTXLUHPHQWV
Method 1:8VHZKHQORDGLVUDWHGLQZDWWV
6SHFL¿HGYROWDJHRIWKH[0HDVXUHFXUUHQWRIWKH 9$ 5HTXLUHG*HQHUDWRU2XWSXW
resistance type load resistance type load
,QGLFDWHGZDWWDJHRILQGXFWLYHFDSDFLWLYHORDG = Watt 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 ,QGLFDWHG3RZHUIDFWRU 
Method 2:8VHZKHQYROWDJHDQGPHDVXUHGFXUUHQWDUHNQRZQ
 6SHFL¿HGYROWDJHRIWKH[0HDVXUHFXUUHQWRIWKH 9$ 5HTXLUHG*HQHUDWRU2XWSXW
 LQGXFWLYHFDSDFLWLYHORDG LQGXFWLYHFDSDFLWLYHW\SHORDG
6WDUWLQJSRZHUUHTXLUHPHQWV
Method 1:8VHZKHQVWDUWLQJFXUUHQWDQGYROWDJHDUHVSHFL¿HG
 ,QGLFDWHGVWDUWLQJFXUUHQW[6SHFL¿HGYROWDJHRIWKH 9$ 6WDUWLQJSRZHUUHTXLUHPHQWV
  LQGXFWLYHFDSDFLWLYHORDG
Method 2:8VHZKHQVWDUWLQJFXUUHQWDQGYROWDJHDUHVSHFL¿HG
 0HDVXUHGVWDUWLQJFXUUHQW[6SHFL¿HGYROWDJHRIWKH 9$ 6WDUWLQJSRZHUUHTXLUHPHQWV
  LQGXFWLYHFDSDFLWLYHORDG

17
Estimating Power Consumption
GB
GENERAL GUIDELINES
5HIULJHUDWRUVIUHH]HUVFRPSUHVVRUVDQGFHQWUDOKHDWLQJSXPSVXVXDOO\KDYHLQGXFWLRQW\SHPRWRUVDQGWKHVWDUWLQJFXUUHQWFDQEH
WKUHHWLPHVKLJKHUWKDQWKHUXQQLQJFXUUHQW
)OXRUHVFHQWODPSVUHTXLUHDSSUR[WLPHVWKHLUVWDWHGZDWWDJHWRVWDUWXS
0LFURZDYHRYHQVDUHRIWHQUHIHUUHGWRE\WKHLUFRRNLQJSRZHUZKLFKLVRIWHQKDOIWKHRSHUDWLQJSRZHU6WDUWLQJXSWKHRYHQFRQVXPHV
DQH[WUDZKLFKLVXVHGWRHQHUJLVHWKHFDSDFLWRU7KLVPHDQVWKDWDPLFURZDYHUDWHGDW:DWWVFRRNLQJSRZHUDFWXDOO\
QHHGVZDWWVWRRSHUDWHLW
,WLVHVVHQWLDOWRFRQVXOWWKHPDQXIDFWXUHUZKHQFRQVLGHULQJXVLQJHOHFWULFZHOGHUV
Examples
D.HWWOH6SHFL¿FDWLRQ9+]:XQNQRZQ$PSV5HVLVWDQFHORDG
,QGLFDWHGZDWWDJHRIUHVLVWDQFHW\SHORDG =  = 9$RUN9$WRRSHUDWRU
 3RZHUIDFWRUIRUUHVLVWDQFH 
6SHFL¿HGYROWDJHRIWKH[0HDVXUHGFXUUHQWRIWKH [ 9$RUN9$WRRSHUDWH
LQGXFWLYHFDSDFLWLYHORDG LQGXFWLYHFDSDFLWLYHORDG
E0LQLFRQFUHWHPL[HU6SHFL¿FDWLRQ9+]:$,QGXFWLYH&DSDFLWLYHORDG
7KHSRZHUUHTXLUHGWRVWDUWWKHPL[HULVDFWXDOO\[WKLVDPRXQWWKHUHIRUH[N9$ N9$WRVWDUWWKHPDFKLQH
Environment
Safe Disposal.
,QVWUXFWLRQVIRUWKHSURWHFWLRQRIWKHHQYLURQPHQW7KH
PDFKLQHFRQWDLQVYDOXDEOHPDWHULDOV7DNHWKHGLVFDUGHG
DSSDUDWXVDQGDFFHVVRULHVWRWKHUHOHYDQWUHF\FOLQJ
facilities.
GB
Component Material
Main Frame 6WHHO
Chassis 6WHHO
Engine $OXPLQLXP
Flexible Mounts 6WHHODQG5XEEHU
Various Parts 6WHHODQG$OXPLQLXP

18
Servicing
GB
%HIRUHVWDUWLQJDQ\PDLQWHQDQFHRUUHSDLUVVWRSHQJLQHRUVZLWFKRႇPRWRUDQGLVRODWHIURPWKHPDLQSRZHUVXSSO\2QFRPSOHWLRQRI
PDLQWHQDQFHFKHFNWKDWWKHJHQHUDWRUIXQFWLRQVFRUUHFWO\DQGWKDWDOOJXDUGVDUHFRUUHFWO\¿WWHG
EXTENSION CABLES
,I\RXQHHGWRXVHDQH[WHQVLRQFDEOHLWPXVWEHQRORQJHUWKDQPHWUHVIHHWLQOHQJWK(QVXUHWKDWWKHH[WHQVLRQFDEOHLV
FDUHIXOO\ODLGRXWDYRLGLQJOLTXLGVVKDUSHGJHVDQGSODFHVZKHUHYHKLFOHVPLJKWUXQRYHULWRUEHFRPHWUDSSHG8QUROOLWIXOO\RULWZLOO
RYHUKHDWDQGFRXOGFDWFK¿UH0DNHVXUHWKDWDQ\H[WHQVLRQFDEOHFRQQHFWLRQVDUHGU\DQGVDIH
COMBUSTION ENGINES
%HDZDUHRIH[KDXVWYHQWLQJGLUHFWLRQV
CAUTION
7KHHQJLQHQHHGVDUHJXODURLOFKHFN7U\QRWWRUXQORZRQIXHODVWKLVPD\UHVXOWLQVHGLPHQWIURPWKHERWWRPRIWKHWDQNGRLQJ
GDPDJHWRWKHLQMHFWRUDQGSXPS5HSDLUVDQGUHFWL¿FDWLRQRISLSHZRUNDQGFRPSRQHQWVDႇHFWHGE\FRQWDPLQDQWVLQIXHO
cannot be accepted as warranty, neither will faults caused or contributed to by the machine running out of fuel.<RXPD\
QHHGWREOHHGWKHIXHOV\VWHPIUHHRIDLUEHIRUHVWDUWLQJ)RULQLWLDOHQJLQH¿OORUWRSXSXVHDVXLWDEOHHQJLQHRLORID:JUDGH,Q
\RXURZQLQWHUHVWVUHDGWKHPDNHUVLQVWUXFWLRQOHDÀHWLVVXHGZLWKWKHPDFKLQHEHIRUHVWDUWLQJXS
LUBRICATION AND RUNNING
6HH0DLQWHQDQFH6FKHGXOH6HFWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
Maintenance Schedule
GB
2QO\DXWKRULVHGGHDOHUVVKRXOGUHSDLUWKHJHQHUDWRUDQGZLWKLQWKHUHTXLUHPHQWVRIWKH&(PDUNZKHUHDSSOLFDEOHZKHUHQR
GHYLDWLRQIURPWKHRULJLQDOVSHFL¿FDWLRQPXVWWDNHSODFH
3OHDVHUHIHUWRWKH(QJLQH0DQXIDFWXUHUVLQVWUXFWLRQOHDÀHWEHIRUHDWWHPSWLQJDQ\PDLQWHQDQFHFKHFNVRUSURFHGXUHV
Routine Maintenance Each Use First Month /
20 Hours 3 Months / 50 Hours 6 Months / 100 Hours Yearly / 300 Hours
Engine Oil &KHFN/HYHO
9
&KDQJH
9 9
Air Cleaner &KHFN
9
&OHDQ
9

Sediment Cup &OHDQ
9
Spark Plug &KHFN&OHDQ
9
Valve Clearance &KHFN$GMXVW
9

Fuel Tank & Strainer &OHDQ
9

Fuel Line &KHFN5HSODFHLIQHFHVVDU\ (YHU\<HDUV
6HUYLFHPRUHIUHTXHQWO\ZKHQLQGXVW\DUHDV
7KHVHLWHPVVKRXOGEHVHUYLFHGE\DQDXWKRULVHG+RQGDGHDOHU
Any maintenance and repairs carried out, to any part of the electrical circuit, must be undertaken by a
TXDOL¿HGHOHFWULFLDQ
CAUTION
Disable engine starting circuits before carrying out any maintenance or repair.
CAUTION
Oil / Fuel Type & Quantity - Spark Plug Type
Oil Type Quantity
(Litre) Fuel Type Capacity
(Litre) Spark Plug Type Electrode Gap (mm)
Petrol Honda GX200 6$(:  8QOHDGHG  %0$RU%05$ 
Petrol Honda GX270 6$(:  8QOHDGHG  1*.%35+6 
Petrol Loncin G200F 6$(:  8QOHDGHG  %0(6RU%35(6 

19
Troubleshooting Guide
GB
Problem Cause Remedy
Engine will not start.
Fuel tap not turned on. 7XUQIXHORQ
No fuel in tank. Fill fuel tank.
2LOQRW¿OOHGWRFRUUHFWOHYHO Fill oil to correct level.
(QJLQHUXQVZLWFKQRWWXUQHGRQ 6HWHQJLQHFRQWUROFRUUHFWO\
&KRNHQRWVHWFRUUHFWO\ 6HWHQJLQHFRQWUROFRUUHFWO\
6SDUNSOXJIRXOHG 5HSODFHFOHDQVSDUNSOXJ
$LUFOHDQHUEORFNHG 5HSODFHFOHDQDLU¿OWHU
Engine still will not start. Major Fault &RQWDFW$JHQWRU$OWUDG%HOOH
Engine runs rough.
$LUFOHDQHUEORFNHG 5HSODFHFOHDQDLU¿OWHU
6SDUNSOXJIRXOHG 5HSODFHFOHDQVSDUNSOXJ
&KRNHVHWLQFRUUHFWO\ 6HWHQJLQHFRQWUROFRUUHFWO\
'LUW\VWDOHIXHO Drain and replace fuel.
No electrical output.
9ROWDJHVHOHFWRUVZLWFKLQFRUUHFWO\
positioned. 6HOHFWWKHFRUUHFWYROWDJH
&LUFXLWEUHDNHUWULSSHG 5HVHWFLUFXLWEUHDNHU
Fault Finding for Alternators
GB
FAULT
OFF Load
No Voltage
Output Incorrect Voltage Voltage Unstable
Check
Residual Voltage Check Speed Check Engine Governing
Check all
Stator Resistances
Check
Capacitor
Check Rotor
Resistance
Check Rotating
Diodes
ON Load
Over-
heating
Over Load
Inlet or Outlet
Opening
Obstructed
Hot Engine
or Generator
Air Circulating
Voltage
Unstable
Check
Engine
Governing
Check
Connections
Incorrect
Voltage
Check
Speed
No Output
Voltage
Check Load
for Short
Circuit

20
&LUFXLW%UHDNHU6SHFL¿FDWLRQV
GB
kVA 110v 230v
2.7  
3.4  
5.0  
Capacitor Chart
GB
kVA Replacement Capacitor Required
2.7 ȝ¦
3.4 ȝ¦
5.0 ȝ¦
Application
GB
%HIRUHGHFLGLQJZKLFKJHQHUDWRU\RXQHHGLWLVLPSRUWDQWWRFRQVLGHUALLWKHDSSOLDQFHV\RXZLOOEHRSHUDWLQJKRZPDQ\ZLOOEH
used simultaneously and the TOTALFXUUHQWFRQVXPSWLRQDWDQ\RQHWLPH0RVWDSSOLDQFHVKDYHDGHVFULSWLRQSODWHVWDWLQJWKH
FXUUHQWXVXDOO\LQZDWWV
IMPORTANT
79VHWVFRRNHUV+,)LNHWWOHVDQG¿ODPHQWODPSVKDYHUHVLVWLYHORDGVWKHLUVWDUWLQJDQGUXQQLQJFXUUHQWEHLQJYLUWXDOO\WKHVDPHDQG
DVVWDWHGRQWKHGHVFULSWLRQSODWH)OXRUHVFHQWODPSVRQDYHUDJHUHTXLUHDSSUR[LPDWHO\WLPHVWKHLUVWDWHGZDWWDJHWRVWDUWXS
+DQGWRROVZLWKXQLYHUVDOW\SHPRWRUVQHHGDQH[WUDDGGHGWRWKHLUVWDWHGSRZHUFRQVXPSWLRQ
$OWUDG%HOOH0LQL0D[LFRQFUHWHPL[HUVUHIULJHUDWRUVYDFXXPFOHDQHUVIUHH]HUVDQGFHQWUDOKHDWLQJSXPSVXVXDOO\HPSOR\LQGXFWLRQ
FDSDFLWRUW\SHPRWRUV7KHLUVWDUWLQJFXUUHQWFDQEHWKUHHWLPHVWKHQRUPDOUXQQLQJUHTXLUHPHQWFKHFNWKHGHVFULSWLRQSODWHFDUHIXOO\
1RWHIRUH[DPSOHD$OWUDG%HOOH0LQLDQGPL[HUKDYLQJDPRWRUZDWWDJHRIZDWWVLQSXWPXOWLSOLHGE\WKUHHZRXOGJLYHD
WRWDOVWDUWLQJUHTXLUHPHQWRIZDWWVWKHUHIRUHDNZ$OWUDG%HOOHJHQHUDWRUZRXOGEHUHTXLUHG
,ILQGRXEWFKHFNZLWKWKHDSSOLDQFHPDQXIDFWXUHU0LFURZDYHRYHQVDUHRIWHQUHIHUUHGWRE\WKHLUFRRNLQJSRZHUZKLFKRQDYHUDJHLV
KDOIWKHLUDFWXDORSHUDWLQJSRZHUFRQVXPSWLRQ+RZHYHUVZLWFKLQJRQWKHRYHQFRQVXPHVDQH[WUDSRZHUDVWKHFDSDFLWRULV
HQHUJLVHG7KXVDQRUPDOµZDWW¶PLFURZDYHRYHQDFWXDOO\QHHGVZDWWVWRRSHUDWHLW
TYPICAL CURRENT CONSUMPTION
7KHIROORZLQJLVSUHVHQWHGDVDQDSSUR[LPDWHJXLGHWRWKHSRZHUUHTXLUHPHQWVLQFOXGLQJVWDUWXSZKHQDSSOLFDEOH
Wiring Diagrams
GB
KEY
N  %URZQ
U   %OXH
GY *UHHQ<HOORZ
W  :KLWH
R  5HG
Y  <HOORZ
B  %ODFN
1  Y6RFNHWDPS
2  Y6RFNHWDPS
3  &LUFXLW%UHDNHU
4  &KDQJH2YHU6ZLWFK
5  &RQQHFWRU%ORFN$OWHUQDWRU
6   $OWHUQDWRU
7  Y6RFNHWDPS
17  &DSDFLWRU
N  1HXWUDO
L   /LYH