Altronix AL1024ULXPD4 User manual

Rev. 111003
AL1024ULX Series
Power Supply/Charger
Installation Guide
Models Include:
•AL1024ULX
-Single Output
•AL1024ULXPD4 •AL1024ULXPD4CB
-Four (4) Fused Outputs -Four (4) PTC Outputs
•AL1024ULXPD8 •AL1024ULXPD8CB
-Eight (8) Fused Outputs -Eight (8) PTC Outputs
•AL1024ULXPD16 •AL1024ULXPD16CB
-Sixteen (16) Fused Outputs -Sixteen (16) PTC Outputs
For a red enclosure, add an “R” suffix to the part # e.g. AL1024ULXPD8R

AL1024ULX(R) -1---10
AL1024ULXPD4 PD4UL 4 - x - 3.5
AL1024ULXPD4CB PD4ULCB 4 x - x 2.5
AL1024ULXPD8 PD8UL 8 - x - 3.5
AL1024ULXPD8CB PD8ULCB 8 x - x 2.5
AL1024ULXPD16 16 - x - 3.5
AL1024ULXPD16CB 16 x - x 2.5
Do not exceed total output rating of 10 amp per unit.
Overview:
The AL1024ULX is a power supply that converts a 115VAC / 60Hz input, to a 24VDC regulating output
(see specifications below).
The AL1024ULX is the base power supply unit for the UL Listed multi-output power supply/charger series:
AL1024ULXPD4, AL1024ULXPD4CB, AL1024ULXPD8, AL1024ULXPD8CB, AL1024ULXPD16,
AL1024ULXPD16CB (Refer to AL1024ULX Series Power Supply Configuration Reference Chart below).
-2-
Input:
• Input 115VAC / 60Hz, 4.4 amp.
Output:
•24VDC output.
•8amp supplycurrent in non-alarm condition with
10 amp supply current during alarm for Fire Alarm
Applications.
10 amp supply current for Access Control Applications.
• Filtered and electronically regulated outputs.
• Short circuit and thermal overload protection.
BatteryBackup:
•Built-in charger for sealed lead acid or
gel type batteries.
• Automatic switch over to stand-by battery when
ACfails.
•Maximum charge current 3.6 amp.
• Zero voltage drop when switched over to battery backup.
Supervision:
• AC fail supervision (form "C" contacts).
• Low battery supervision (form "C" contacts).
• Battery presence supervision (form “C” contacts).
Additional Features:
• AC input and DC output LED indicators.
•Power supply, enclosure, cam lock and battery leads
• All models are available in red enclosure
(add an “R” suffix to the part # e.g. AL1024ULXPD8R).
Specifications:
UL File # S4707
UL 1481
UL Listed Standard
for Safety for Fire
Protective Signaling
Systems.
UL 294
UL Listed for Access
Control System Units.
“Signal Equipment”
Evaluated to
CSA Standard C22.2
No.205-M1983
AL1024ULX Series Power Supply Configuration Reference Chart:
Altronix
Model Number
Accessory Power
Distribution
Module(s)
Number of Outputs
Fused Outputs
PTC Outputs
Agency Lisitings
UL Listings and
File Numbers
Class 2 Rated
Power Limited Outputs
Output Rating (amp)
per Output
Two (2)
PD8ULCB
Two (2)
PD8UL
California
State Fire
Marshal
Factory
Mutual
Approved

-3-
Stand-by Specifications (total current shown):
Output 15 Min. of Stand-by & 4 hr. of Stand-by & 24 hr. of Stand-by & 60 hr. of Stand-by &
5Mins. of Alarm 5 Mins. of Alarm 5 Mins. of Alarm 5 Mins. of Alarm
24VDC / 12AH Battery Stand-by = 8 amp Stand-by = 1.5 amp Stand-by = 200mA Stand-by = 100mA
Alarm = 10 amp Alarm = 10 amp Alarm = 10 amp Alarm = 10 amp
Output 15 Min. of Stand-by & 4 hr. of Stand-by & 24 hr. of Stand-by & 60 hr. of Stand-by &
15 Mins. of Alarm 5 Mins. of Alarm 15 Mins. of Alarm 15 Mins. of Alarm
24VDC / 65AH Battery Stand-by = 8.0 amp Stand-by = 1.5 amp Stand-by = 500mA
Alarm = 10 amp Alarm = 10 amp Alarm = 10 amp
See battery size calculation worksheet for other batteries (Page 7).
Installation Instructions:
The unit should be installed in accordance with article 760 of The National Electrical Code as well as NFPA 72 and all
applicable Local Codes.
1. Mount the unit in desired location.
-- DC +
BAT FAIL
NO C NC NO C NC
+ BAT ---
DC
AC FAIL
L G N
AC
10A
250V
15A
250V
Green Lead
Battery connection (non power limited)
Door
Wire Strap
(from
Enclosure
to Door)
115VAC
power mains
non-power limited
Divider
CAUTION: De-energize unit prior to servicing. For continued protection
against risk of electric shock and fire hazard replace fuses with the same type
and rating: Input fuse 10A, 250V, Battery fuse 15A, 32V.
Replace fuse cover before energizing. Do not expose to rain or moisture.
INPUT
12
Power
Distribution
Module(s)
Battery and AC Supervision Circuit
(power limited).
Fuse
Cover
Battery 2Battery 1
non-power limited
Keep power limited wiring separate from non-power limited.
Use minimum .25" spacing.
Class 1
Fig. 1

2. Secure enclosure to earth ground. Connect AC power (115VAC / 60 Hz to terminals marked [L, G, N] (Fig. 1, pg. 3).
Use 14 AWG or larger for all power connections (Battery, DC output, AC input). Use 22 AWG to 18 AWG for power
limited circuits (AC Fail/Low Battery reporting). Keep power limited wiring separate from non-power limited wiring
(115VAC / 60Hz Input, Battery Wires). Minimum .25” spacing must be provided.
3. Measure output voltage before connecting device. This helps avoid potential damage.
When servicing the unit, AC mains should be removed.
4. Connect devices to be powered:
a. For AL1024ULX Power Supply connect devices to terminals marked [- DC +] (Fig. 1, pg. 3)
b. For other Power Distribution Models connect devices to be powered to terminal pairs 1 to 4 marked
[1P & 1N thru 4P & 4N] (Fig. 2A & 2B, pg. 5) or 1 to 8 marked [1P & 1N thru 8P & 8N] (Fig. 3A & 3B, pg. 5)
carefully observing correct polarity.
5. For Access Control applications, batteries are optional. When batteries are not used a loss of AC will result in
the loss of output voltage. When the use of stand-by batteries is desired, they must be lead acid or gel type.
6. Connect appropriate signaling notification devices to terminals marked [AC FAIL & BAT FAIL] (Fig. 1, pg. 3)
supervisory relay outputs.
Note: When used in fire alarm, burglar alarm or access control applications, “AC Fail” relay must be used to
provide a visual indication of AC power on.
7. Please insure that the cover is secured with the provided Key Lock.
LED Diagnostics:
AL1024ULXB - Power Supply Board
Red (DC) Green (AC) Power Supply Status
ON ON Normal operating condition
ON OFF Loss of AC, Stand-by battery supplying power
OFF ON No DC output
OFF OFF Loss of AC. Discharged or no stand-by battery. No DC output.
Terminal Identification:
AL1024ULXB - Power Supply Board
Terminal Legend Function/Description
L, G, N Connect 115VAC to these terminals: L to Hot, N to Neutral, G to ground.
- DC + 24VDC @ 8 amp continuous, 10 amp in alarmnon-power limited output, 10 amp continuous when
batteries are not used.
AC FAIL Used to notify loss of AC power, e.g. connect to annunciator/alarm panel. Relay normally
N.O., C, N.C. energized when AC power is present. Contact rating 1 amp @ 28VDC.
AC or brownout fail is reported within 0ne (1) minute of event. To delay reporting of up to
6hrs., cut “AC delay” jumper and reset power to unit.
BAT FAIL Used to indicate low battery condition, e.g. connect to alarm panel. Relay normally energized
N.O., C, N.C. when DC power is present.
Contact rating 1 amp @ 28VDC.
Aremoved battery is reported within 1 minute. Battery reconnection is reported
within 1 minute. Low battery threshold: @ approximately 21VDC.
+ BAT - Stand-by battery connections. Maximum charge rate 3.6 amp.
-4-

-5-
LED Diagnostics:
PD4UL/PD4ULCB/PD8UL/PD8ULCB - Power Distribution Module
Green Power Distribution Module Status
ON Normal operating condition.
OFF No Power Output.
Terminal Identification:
PD4UL/PD4ULCB/PD8UL/PD8ULCB - Power Distribution Module
Terminal Legend Function/
PD4UL/PD4ULCB PD8UL/PD8ULCB Description
1P to 4P 1P to 8P Positive DC power outputs.
1N to 4N 1N to 8N Negative DC power outputs.
LED
F1 F2 F3 F4
1P 1N 2P 2N 3P 3N 4P 4N
Non-Power Limited
DC Output to devices
1P-4P Power Outputs,
1N-4N Common Outputs
()
From Power Supply
Board
(Factory Installed)
Replace fuses with the same type and rating 3.5A, 250V.
Fig. 2A
Fig. 3A
Power Distribution Module(s):
INPUT
LED
F1 F2 F3 F4
POWER OUTPUTS
1P 1N 2P 2N 3P 3N 4P 4N
Class 2 Rated Power Limited
DC Output to devices
1P-4P Power Outputs,
1N-4N Common Outputs
From Power Supply
Board
(Factory Installed)
()
Fig. 2B
N
COMMON POWER OUTPUTS
P
FUSED POWER OUTPUTS
1 2 3 4 5 6 7 8
D1
INPUT
R1
LED
From Power Supply
Board
(Factory Installed)
Replace fuses with the same type and rating 3.5A, 250V.
Non- Power Limited
DC Output to devices
1P-8P Power Outputs,
1N-8N Common Outputs
()
N
COMMON POWER OUTPUTS
P
FUSED POWER OUTPUTS
1 2 3 4 5 6 7 8
D1
INPUT
R1
LED
From Power Supply
Board
(Factory Installed)
Class 2 Rated Power Limited
DC Output to devices
1P-8P Power Outputs,
1N-8N Common Outputs
()
Fig. 3B

-6-
Wiring:
USE 14 AWG or larger for all power connections.
Note: Take care to keep power limited circuits separate from non-power limited wiring (115VAC, Battery).
Maintenance:
Unit should be tested at least once a year for the proper operation as follows:
Output Voltage Test: Under normal load conditions, the DC output voltage should be checked for proper voltage level.
Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage both at
battery terminal and at the board terminals marked [+ BAT -] to insure there is no break in the battery connection wires.
Note: Maximum charging current under discharges is 3.6 amp.
Note: Expected battery life is 5 years, however it is recommended changing batteries in 4 years or less if needed.

-7-
Battery size calculation worksheet.
A. AL1024ULX series internal current consumption (standby) ____________ .05 A
B. Load current consumption (standby) ____________ A
C. Standby time required (hours) ____________ H
D. Battery capacity required for standby (A+B)*C ____________ AH
E. AL1024ULX series internal power consumption (Alarm) ____________ .05 A
F. Load current consumption (Alarm) ____________ A
G. Alarm duration (Hours, 15 Min=.2 Hour) (Alarm) ____________ H
H. Battery capacity required for Alarm (E+F)*G ____________ AH
I. Total calculated battery capacity D+H ____________ AH
J. Battery capacity required I*1.8 (safety factor) ____________ AH
Note: AL1024ULX series power supply is designed to work with batteries up to 65AH. Please note, line [I]
must not exceeds 36AH.You have to reduce either standby current consumption or standby time in order to
comply with requirement.
Todetermine actual battery size please round line [J] to the nearest larger standard battery size
(e.g. 3.5 AH = 4.0 AH).

Altronix Corp.
140 58th Street, Brooklyn, New York 11220 USA, 718-567-8181, fax: [phone]
web site: www.altronix.com, e-mail: [email protected], Lifetime Warranty,Made in U.S.A.
IIAL1024ULX series L22E MEMBER
-8-
.875"
1"
1.3"
9.97"
13.53"
6.625"
2.25" 3.68" 4.56"
1.22"
1.22"
3.5"
1"
13.25"
2"
1.22"
12"
15.5"
4.5"
2.25" 3.68" 4.56"
1.22"
1.25"
2.2"
1"
Enclosure Dimensions:
15.5”H x 12”W x 4.5”D
Altronix is not responsible for any typographical errors.