Amada Uniflow 4 remote User manual

990-908 REV K

PULSED HEAT CONTROL

UNIFLOW 4 /

UNIFLOW 4 REMOTE

OPERATION MANUAL



UNIFLOW®4 PULSED HEAT CONTROL

ii 990-908

Models Described In This Manual

STANDARD Versions (Control and Transformer in one unit)

2 kVA transformer

(90 – 132 VAC

input single phase)

Secondary Voltage:

3.81V (Fast)

1.9V (Medium)

1.27V (Slow)

0.95V (Very Slow)

4 kVA transformer

(180-264 VAC

single phase input)

Secondary Voltage:

3.81V (Fast)

1.9V (Medium)

1.27V (slow)

0.95V (very slow)

4 kVA transformer

(180-264 VAC

single phase input)

Secondary Voltage:

7.62V (Fast)

3.8V (Medium)

2.54V (Slow)

1.90V (Very Slow)

2 kVA transformer

(180-264 VAC

single phase input)

Secondary Voltage:

3.81V (Fast)

1.9V (Medium)

1.27V (Slow)

0.95V (Very Slow)

2 kVA transformer

(180-264 VAC

single phase input)

Secondary Voltages:

7.62V (Fast)

3.8V (Medium)

2.54V (Slow)

1.90V (Very slow)

PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER

1-298-02 1-298-02-01

1-298-02-02

1-298-02-03

1-298-02-05

1-298-02-06

1-298-02-07

1-298-02-09

1-298-02-10

1-298-02-11

1-298-02-13

1-298-02-14

1-298-02-15

REMOTE Versions (Separate Control and Transformer units)

Controller

PART NUMBER

1-299-02-01

1-299-02-02

1-299-02-03

Remote Transformers

4 kVA transformer (180-

264 VAC single phase

input)

Secondary Voltage: 3.81V

(Fast)

1.9V (Medium)

1.27V (Slow)

0.95V (Very Slow)

4 kVA transformer (180-

264 VAC single phase

input)

Secondary Voltage: 7.62V

(Fast)

3.8V (Medium)

2.54V (Slow)

1.90V (Very Slow)

2 kVA transformer (180-

264 VAC single phase

input)

Secondary Voltage: 3.81V

(Fast)

1.9V (Medium)

1.27V (Slow)

0.95V (Very Slow)

2 kVA transformer (180-

264 VAC single phase

input)

Secondary Voltages: 7.62V

(Fast)

3.8V (Medium)

2.54V (Slow)

1.90V (Very Slow)

PART NUMBER PART NUMBER PART NUMBER PART NUMBER

9-040-01 9-041-01 9-042-01 9-043-01

UNIFLOW®4 PULSED HEAT CONTROL

990-908 iii

The engineering designs, drawings and data contained herein are the proprietary work of

Amada Miyachi America and may not be reproduced, copied, exhibited or otherwise used

without the written authorization of Amada Miyachi America.

Printed in the United States of America.

REVISION RECORD

Revision EO Date Basis of Revision

A 41208 1/12 Original publication.

B 41769 2/12 Minor corrections, added explanations.

C 41773 2/12 Updated communication codes and technical data.

D 41917 4/12 Minor corrections, changed reset of alarm states, added alarm states

E 41942 5/12 Updated Installation instructions in Chapter 2.

F 42230 12/12 Increased number of profiles from 15 to 63 in software version3.06G.

G 42622 6/13

Updated pictures in Chapter 2, updated programming instructions, and

correct Schedule Setup Screen 3 of 5 in Chapter 3, added notes and

message information in Chapter 5, updated schematics and Remote

Profile Inputs table in Appendix B.

H 42861 11/13 Update to Miyachi America name and logo.

J 43482 11/14 Updated to Amada Miyachi America name and logo.

K 43878 9/15 Updated to Amada Miyachi America format.

Shipment Contents

PART NUMBER SHIPMENT CONTENTS

All Controller Part Numbers 1. Control Unit

2. Ship Kit

3. Fan 24VDC Pwr Cable, 4-38927-01

All transformer part numbers 1. Transformer

Ship Kit Cross Reference

PART NUMBER SHIP KIT PART NUMBER INCLUDED

WITH MODEL / PART NUMBER

1-298-02-01, 1-298-02-05, 1-298-02-09, 1-298-02-13 4-81203-01

1-299-02-01, 1-299-02-05, 1-299-02-09, 1-299-02-13 4-81204-01

1-298-02-02, 1-298-02-03, 1-208-02-06, 1-298-02-07,

1-298-02-10, 1-298-02-11, 1-298-02-14, 1-298-02-15 4-81205-01

1-299-02-02, 1-299-02-03, 1-299-02-06, 1-299-02-07,

1-299-02-10, 1-299-02-11, 1-299-02-14, 1-299-02-15 4-81206-01

1-298-02 4-81207-01

UNIFLOW®4 PULSED HEAT CONTROL

iv 990-908

Ship Kit Contents

Ship Kit Part Number 4-81203-01

PART NUMBER DESCRIPTION QUANTITY

160-116 Bolt, Cap, Hex Head, M6, 25,4l 2

160-117 Bolt, Cap, Hex Head, M8, 25mml 2

4-39005-01 Cord, 3x#14,8ft,1conn End 1

4-38703-01 Plug Set, Uniflow 4 1

4-38758-01 Thermocouple Cable Assembly, K Type 1

4-38771-01 CD ROM Manual, Uniflow 4 1

465-206 Nut, M8, Hex, Machine 2

465-214 Machine Nut Hex M6x1.0p 2

755-063 Washer(3/8~,Brass,Small T 4

755-321 Split Lock Washer 2

755-322 Flat Washer, M6 4

755-335 Spring Lock Washer, M8 2

Ship Kit Part Number 4-81204-01

PART NUMBER DESCRIPTION QUANTITY

160-116 Bolt, Cap, Hex Head, M6, 25,4l 2

160-117 Bolt, Cap, Hex Head, M8, 25mml 2

4-39005-01 Cord, 3x#14,8ft,1conn End 1

4-38703-01 Plug Set, Uniflow 4 1

4-38758-01 Thermocouple Cable Assembly, K Type 1

4-38771-01 CD ROM Manual, Uniflow 4 1

4-38927-01 FAN 24VDC Power Cable Assy 1

465-206 Nut, M8, Hex, Machine 2

465-214 Machine Nut Hex M6x1.0p 2

755-063 Washer(3/8~,Brass,Small T 4

755-321 Split Lock Washer 2

755-322 Flat Washer, M6 4

755-335 Spring Lock Washer, M8 2

Ship Kit Part Number 4-81205-01

PART NUMBER DESCRIPTION QUANTITY

4-39005-01 Cord,3x#14,8ft,1conn End 1

4-38703-01 Plug Set, Uniflow 4 1

4-38758-01 Thermocouple Cable Assembly, K Type 1

4-38771-01 CD ROM Manual, Uniflow 4 1

UNIFLOW®4 PULSED HEAT CONTROL

990-908 v

Ship Kit Part Number 4-81206-01

PART NUMBER DESCRIPTION QUANTITY

4-39005-01 Cord,3x#14,8ft,1conn End 1

4-38703-01 Plug Set, Uniflow 4 1

4-38758-01 Thermocouple Cable Assembly, K Type 1

4-38771-01 CD ROM Manual, Uniflow 4 1

4-38927-01 FAN 24VDC Power Cable Assy 1

Ship Kit Part Number 4-81207-01

PART NUMBER DESCRIPTION QUANTITY

160-116 Bolt, Cap, Hex Head, M6, 25,4l 2

160-117 Bolt, Cap, Hex Head, M8, 25mml 2

205-2524-39004-01 Cord,3x#14,8ft,2conn End 1

4-38703-01 Plug Set, Uniflow 4 1

4-38758-01 Thermocouple Cable Assembly, K Type 1

4-38771-01 CD ROM Manual, Uniflow 4 1

465-206 Nut, M8, Hex, Machine 2

465-214 Machine Nut Hex M6x1.0p 2

755-063 Washer (3/8~,Brass,Small T 4

755-321 Split Lock Washer 2

755-322 Flat Washer, M6 4

755-335 Spring Lock Washer, M8 2

UNIFLOW®4 PULSED HEAT CONTROL

vi 990-908

CONTENTS Page

Models Described In This Manual ............................................................................................................. ii

Revision Record ........................................................................................................................................iii

Shipment Contents / Ship Kit Cross Reference ........................................................................................iii

Ship Kit Contents ...................................................................................................................................... iv

Contents .............................................................................................................................................. vi

Contact Us .............................................................................................................................................. xi

Safety Precautions .................................................................................................................................... xii

Declaration of Conformity ....................................................................................................................xviii

Chapter 1. Description

Section I: Features ..................................................................................................................................1-1

Overview ..........................................................................................................................................1-1

Section II. Control Models .....................................................................................................................1-3

Heads, Thermodes and Accessories ................................................................................................1-4

Section III: Controls and Indicators .......................................................................................................1-5

Front Panel .......................................................................................................................................1-5

Display (LCD) ................................................................................................................................1-5

Numerical Keypad ...........................................................................................................................1-6

Cursor Keys ..................................................................................................................................... 1-6

Graph Key ........................................................................................................................................1-6

Data Key ..........................................................................................................................................1-7

Profile Number ▲▼ Keys ..............................................................................................................1-7

Counters Key ................................................................................................................................... 1-7

Schedule Edit Keys ..........................................................................................................................1-8

Heating Rate Key .............................................................................................................................1-8

Setup Key .........................................................................................................................................1-9

Heat / No Heat Switch .....................................................................................................................1-9

Chapter 2. Installation and Setup

Section I: Planning for Installation ........................................................................................................2-1

Space Requirements .........................................................................................................................2-1

Utilities ............................................................................................................................................2-2

Section II: Connections To External Equipment ...................................................................................2-3

Overview ..........................................................................................................................................2-3

Uniflow 4 Rear Panel With Initiate Connector ................................................................................2-3

Uniflow 4 Rear Panel Without Initiate Connector ..........................................................................2-4

Uniflow 4R Rear Panel With Initiate Connector .............................................................................2-5

Uniflow 4R Rear Panel Without Initiate Connector ........................................................................2-5

Input Power Connections .................................................................................................................2-6

Connect The Transformer (Uniflow 4R Version Only) ..................................................................2-6

Control to Head Connections ...........................................................................................................2-8

Transformer Terminal Dimensions ..................................................................................................2-9

UNIFLOW®4 PULSED HEAT CONTROL

990-908 vii

Page

Section III: Equipment Setup ...............................................................................................................2-10

Force Fired, Mechanically Actuated Head ....................................................................................2-10

Force Fired, Air Actuated Head .....................................................................................................2-11

Chapter 3. Using Programming Functions

Overview ............................................................................................................................................3-1

Front Panel Display .................................................................................................................................3-1

Screen Navigation and Menu Selection ..................................................................................................3-1

Run Mode ........................................................................................................................................3-2

Setup Mode ......................................................................................................................................3-2

Graph Key ............................................................................................................................................3-3

Graph Schedule Profile ....................................................................................................................3-3

Process Cycles ........................................................................................................................................3-3

Base ............................................................................................................................................3-4

Rise1 ............................................................................................................................................3-4

Preheat ............................................................................................................................................3-4

Rise2 ............................................................................................................................................3-4

Reflow ............................................................................................................................................3-4

Cool1 ............................................................................................................................................3-5

Postheat ............................................................................................................................................3-5

Cool2 ............................................................................................................................................3-5

Profile Description and Programming ....................................................................................................3-5

Temperature and Time Parameters .................................................................................................3-5

Schedule Setup Parameters .....................................................................................................................3-6

Setting the PID Control Number ...........................................................................................................3-11

Data Key ..........................................................................................................................................3-14

Profile Number Keys .....................................................................................................................3-15

Counters Key ........................................................................................................................................3-15

Total Usage Counter ......................................................................................................................3-15

Good Reflow Counter ....................................................................................................................3-16

Clean Counter ................................................................................................................................3-16

Replace Counter .............................................................................................................................3-16

Schedule Edit Keys ...............................................................................................................................3-17

Saving Changed Values .................................................................................................................3-18

Heating Rate Key ..................................................................................................................................3-18

Setup Key ..........................................................................................................................................3-20

Hardware Setup .............................................................................................................................3-20

Head Cool Valve Is ........................................................................................................................3-20

Solder Cool Valve Is ......................................................................................................................3-20

UNIFLOW®4 PULSED HEAT CONTROL

viii 990-908

CONTENTS (Continued) Page

Footswitch Response Mode ...........................................................................................................3-21

List of Hardware ............................................................................................................................3-21

Backlight Operation ..............................................................................................................................3-21

Buzzer Loudness ............................................................................................................................3-22

End of Cycle Buzzer ......................................................................................................................3-22

Set Output Relays ..........................................................................................................................3-22

Baseheat ..................................................................................................................................3-23

Rise1 .......................................................................................................................................3-23

Preheat On ..............................................................................................................................3-23

Reflow ....................................................................................................................................3-23

Cool1 ......................................................................................................................................3-23

End Of Reflow ........................................................................................................................3-23

Not Active ..............................................................................................................................3-23

System Ready .........................................................................................................................3-23

Heat On ...................................................................................................................................3-23

Head Is Up ..............................................................................................................................3-23

Alarm ......................................................................................................................................3-24

Out Of Limits .........................................................................................................................3-24

Clean Thermode .....................................................................................................................3-25

Replace Thermode ..................................................................................................................3-25

Idle Heat .................................................................................................................................3-25

Communications ............................................................................................................................3-25

Communication Role ..............................................................................................................3-25

RS232/485 Select ...................................................................................................................3-26

Baud Rate .......................................................................................................................................3-26

I.D. Number .................................................................................................................................3-26

Reflow Setup .................................................................................................................................3-27

Set Idle Temperature On/Off .........................................................................................................3-27

Set Safety Timer ............................................................................................................................3-27

Set Release Timer ..........................................................................................................................3-28

Max. Temperature Limit ................................................................................................................3-28

Max. Aux. Temperature Limit .......................................................................................................3-28

Max. Idle Temperature Limit ........................................................................................................3-29

Display Aux Temp Number ...........................................................................................................3-29

Display Aux Temp Line ................................................................................................................3-29

System Security .............................................................................................................................3-29

Profile Lock ...........................................................................................................................3-30

System Lock ..........................................................................................................................3-30

Profile Tuning Lock ...............................................................................................................3-30

Copy Profile ...................................................................................................................................3-30

Set To Defaults ..............................................................................................................................3-31

System Defaults Set .......................................................................................................................3-31

Language ........................................................................................................................................3-31

I/O Status ....................................................................................................................................... 3-32

UNIFLOW®4 PULSED HEAT CONTROL

990-908 ix

Page

Chapter 4. Operating Instructions

Section I: Before You Start ....................................................................................................................4-1

Preparation .......................................................................................................................................4-1

General Operator Safety ..................................................................................................................4-1

Section II: Power Up ..............................................................................................................................4-2

Section III: Graph and Data Screen Descriptions ...................................................................................4-3

Graph Screen Description ................................................................................................................4-3

Graph Schedule Profile ....................................................................................................................4-3

Graph Actual Temperature and Envelope Limits ............................................................................ 4-3

Graph Screen Detail #1 ....................................................................................................................4-4

Graph Screen Detail #2 ....................................................................................................................4-4

Graph Screen Detail #3 ....................................................................................................................4-5

Graph Screen Detail #4 ....................................................................................................................4-5

Data Screen Description ..................................................................................................................4-6

Data Screen Abbreviations and Time Calculations .........................................................................4-6

Preheat and Reflow Control .............................................................................................................4-7

Section IV: Process Cycle Parameters .................................................................................................4-10

Temperature Setting Ranges ..........................................................................................................4-10

Time Setting Ranges ......................................................................................................................4-10

Section V: Operating Instructions ........................................................................................................ 4-11

Pre-Defined Reflow Profiles ..........................................................................................................4-11

Direct Input ....................................................................................................................................4-11

Display Backlight ON/AUTO .......................................................................................................4-13

Chapter 5. Maintenance

Section I. Before You Start ....................................................................................................................5-1

Precautions .......................................................................................................................................5-1

Status Messages ...............................................................................................................................5-1

Section II. Troubleshooting ...................................................................................................................5-3

Section III. Maintenance ........................................................................................................................5-8

Thermode Maintenance ...................................................................................................................5-8

Repair Service ..................................................................................................................................5-8

Chapter 6. Calibration

Overview ..........................................................................................................................................6-1

Required Equipment ........................................................................................................................6-1

Calibration .......................................................................................................................................6-1

Appendix A. Technical Specifications ............................................................................................... A-1

Appendix B. Electrical and Data Connectors ....................................................................................B-1