Amana AFD2535DEB Manual

Service Specifications Bottom Mount RefrigeratorTechnical Information
AFD2535DEB AFD2535DEB0, AFD2535DEQ AFD2535DEQ0,
AFD2535DES AFD2535DES0, AFD2535DEW AFD2535DEW0,
MFD2560HEB MFD2560HEB0, MFD2560HEQ MFD2560HEQ0,
MFD2560HES MFD2560HES0, MFD2560HEW MFD2560HEW0
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization. Due to a possibility of personal injury or property damage, always contact an authorized technician for
service or repair of this refrigerator.
3. Release the refrigerator door light switch.
4. The control will display Fd to confirm entry into the Forced Defrost Mode.
Freeze
r
Refri
g
CAUTION
!
F
erator
All safety information must be followed as provided in Service Manual 16022769.
5. Entry is confirmed by pressing the Refrigerator Down key once more. The unit is off and in the Defrost Mode.
Note: All control functions will be turned off (Compressor, Defrost, Evaporator Fan, the damper will
remain in its current position). !WARNING
6. The control will default to the short run period test as shown here:
Freeze
r
Re fri
g
erato
r
S
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless testing is required. Discharge capacitors through a 10,000 ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Note: You can toggle between the (S)hort and (L)ong test mode by pressing the Refrigerator UP Key.
Long Test mode is used for factory test and should not be used in the field.
Freezer Refri
g
erat No-Load Performance, Controls in Normal Position
Kw/24 hr ±0.4
Percent Run Time
±10%
Cycles/24 hr
±25%
Refrigerator Center
Compartment
Average Food
Temperature ±3°F
Freezer Compartment
Average Food
Temperature ±3°F
Ambient °F 70°90°110°70°90°110°70°90°110°70°90°110°70°90°110°
25 cu ft 1.0 1.60 2.3 28 48 65 35 39 25 38 36 35 0 0 0
or
L
7. Once the desired mode is displayed, confirm the forced defrost by pressing the Refrigerator down Key once.
The defrost will begin immediately and the display will return to a normal operating display with set point values.
Freeze
r
Refri
g
erator
4
4
Temperature Relationship Test Chart
Evaporator
Outlet
±3°F
Evaporator
Inlet
±3°F
Suction Line
±7°F
Average Total
Wattage ±10%
Suction
Pressure
±2 PSIG
Head Pressure
±5 PSIG
Ambient °F70°90°70°90°70°90°70°90°70°90°70°90°
25 cu ft -20 -17 -20 -17 85 105 135 140 6"(Vac.) 0 87 137
8. Close the Refrigerator door(s). You are in the defrost mode
Note: Forced Defrost mode can be exited at any time prior to step 7 by closing the Refrigerator Door(s).
Service Test Mode:
The service test functions are performed using the refrigerator display and keypad. Enter the Service Test Mode
by performing the following sequence of events:
1. Hold the refrigerator door light switch closed.
Schematic
2. Press the Refrigerator Temperature Up keypad 3 times consecutively.
Note: The 3 Keystrokes must be done consecutively and within 10 seconds.
3. Release the refrigerator door light switch.
4. The control will display SE to confirm entry into the service mode.
Freeze
r
Re
S
fri
g
erator
E
5. Entry to the Service Menu is confirmed by pressing the Refrigerator Up key once more.
6. The control will display its software version for 3 seconds.
Freez
2
er Refri
g
erato
r
5
7. Following the software revision display the freezer display will read the first test number in the
diagnostic tree. The refrigerator display will be blank.
Freeze
r
1
Refri
g
erator
Note: All control functions will be turned off (Compressor, Defrost, Evaporator Fan, the damper will
remain in its current position).
8. You are now in the SERVICES TEST operational mode and may use the diagnostic tests.
The Service Test Mode can be exited at any time by closing the Refrigerator Door(s).
April 2004 4 16023133 April 2004 1 16023133
© 2004 Maytag Services© 2004 Maytag Services

Component Specifications Service Specifications
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Programming Mode:
Component Specifications all parts
115VAC/60HZ unless noted
Compressor run capacitor Volt .....................................................
Capacitance ......................................
220 VAC
15 µfd ±10%
Compressor BTUH .................................................
Watt ...................................................
Current Lock rotor ..............................
Current Full load ................................
Resistance Run windings ..................
Resistance Start windings .................
730 BTUH
60 Hz / 125 watts
19.0 amps±15%
1.09 amps±15%
3.33 ohms±15%
4.28 ohms±15%
Electric damper control Maximum closing time
Temperature Rating
RPM
36 seconds
20°F- 110°F
1
Thermistor Temperature
77°F....................................................
36°F ...................................................
0°F......................................................
Resistance
10,000 ohms
29,500 ohms
86,300 ohms
Condenser motor Rotation (facing end opposite shaft)
RPM
Watt....................................................
Current ...............................................
Clockwise
1250 RPM
4.2 watts±15%@115VAC
0.63 amps±15%@115VAC
Evaporator fan motor Rotation (facing end opposite shaft)
RPM……………………………………
Watt…………………………………….
Clockwise
2940 RPM
4.6 ±15% watts@115VAC
Overload/Relay Ult. trip amps @ 158°F (70°C) ...........
Close temperature ...........................
Open temperature............................
Short time trip (seconds)....................
Short time trip (amps @77°F (25°C)..
2.67 amps±15%
142°F ±16°
284°F ±9°
10 seconds ±5
11 amps ±2amps
Control board Volt .....................................................
See Control Board section for
diagnostics
120VAC, 60 HZ
Thermostat (Defrost) Volt ....................................................
Watt ...................................................
Current ...............................................
Resistance across terminals:
Above 42°F ±5°..................................
Below 12°F ±7° ..................................
120/240 VAC
495 watts
10/5 amps
Open
Closed
Evaporator heater Volt.....................................................
Wattage..............................................
Resistance .........................................
115 VAC
435 ±5% watts @ 115VAC
29 ±5% ohms
Mullion Assembly w/ Heater Volt………………………………………
Wattage..............................................
Resistance .........................................
120 VAC
10±.5 watts @ 120VAC
1440 ±5% ohms
Resistance checked at leads at center of hinged side of Fresh
Food door.
Water valve, dual Volt………………………………………
Watt....................................................
120 VAC
35 watts (Brown coil)
20 watts (Yellow coil)
Light switch Type……………………………………..
Volt………………………………………
Current…………………………………..
SPST NC
125/250 VAC
8 / 6 amps
Light switch / Interlock Type……………………………………..
Volt………………………………………
Current…………………………………..
SPDT NO/NC
125/250 VAC
5 / 2.5 amps
Energy Saver switch Type……………………………………..
Volt………………………………………
Current…………………………………..
SPST NO
125/250 VAC
16 / 8 amps
Note: The Program Code is located on the Serial Plate on this unit after the word Code.
1.Open the Fresh Food door and hold the Fresh Food door light switch closed while pushing the Freezer
Temperature Down Key pad 3 times consecutively.
Note: The 3 Keystrokes must be done consecutively and within 10 seconds.
2.Release the Fresh Food door light switch.
3.The control will display PE to confirm entry into the programming mode.
Freezer Refri
g
erator
P
E
4.Entry is confirmed by pressing the Freezer Down key once more.
Note: All control functions will be turned off (Compressor, Defrost, Evaporator Fan, the damper will
remain in its current position)
5.The control will display the current Program Code. This value should be validated with the Program Code
printed on the unit serial plate.
2
Freezer Refri
g
erator
5
Note: If the Program Code is correct, the Programming Mode is exited by closing the Refrigerator door(s).
6.To set the desired Program Code number press the Freezer and Refrigerator UP keys. The
corresponding digit will be advanced with each key press.
7.Once the desired Program Code is displayed, press the Freezer DOWN Key until the Program Code
begins flashing indicating it has been saved.
Note: If you attempt to enter an invalid Program Code the control will not save the new code, but will flash the old
code and this will be displayed. (The unit will NOT run with a Program Code of 00).
8. Once the Program Code has been saved the Programming Mode is exited by closing the Refrigerator
door(s). If the new code is incorrect this process should be repeated after closing the Refrigerator door(s).
The Programming mode can be exited at any time by closing the Refrigerator Door(s).
Defrost Operation:
The Control Board adapts the compressor run time between defrosts to achieve optimum defrost intervals by
monitoring the length of time the defrost heater is on.
After initial power up, defrost interval is 4 hours compressor run time. Defrost occurs immediately after the 4 hours.
Note: Once unit is ready to defrost there is a 4 minute wait time prior to the beginning of the defrost cycle.
Optimum defrost is 15 minutes. Each additional minute the defrost thermostat remains closed, 1 hr. is subtracted from
the previous defrost interval. Each minute the thermostat opens prior to optimum defrost, it extends the next defrost
interval 1 hr. When defrost thermostat opens there is a 4-6 minute drip time before compressor restarts or Control
Board will terminate defrost at 25 minutes if defrost thermostat has not opened and will reset the defrost interval to the
8 hr. minimum setting.
4 hours of continuous compressor run resets the next defrost interval to 8 hours and will initiate a defrost, if 8 hours of
compressor run time has also occurred.
Forced Defrost Mode:
Power up Refrigeration mode will occur unless both the cold control and defrost terminator are open, in that case the
defrost mode will occur for 2 minutes.
The forced defrost function is performed using the refrigerator display and keypad. Enter the Forced Defrost
Mode by performing the following sequence of events:
1. Hold the refrigerator door light switch closed.
2. Press the Refrigerator Temperature Down keypad 3 times consecutively.
Note: The 3 keystrokes must be consecutive and within 10 seconds.
April 2004 2 16023133 April 2004 3 16023133
© 2004 Maytag Services © 2004 Maytag Services

Wiring Diagram Service Specifications
April 2004 8 16023133 April 2004 5 16023133
© 2004 Maytag Services © 2004 Maytag Services
!WARNING
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
See Note below
about alternate wiring
of Refrigerator door harness
Service Test 1 –Defrost Thermostat & Defrost Circuit Test
When selected this test will display the state of the defrost thermostat. In order to perform this test the defrost heater will
be energized. The test is activated and deactivated using the Refrigerator Up key. Once activated, this test must be
de-activated to move to another test number. The Freezer Up / Down keys allow selection of the test to be
performed.
Note: When energy switch is in the “Off” position the fresh food mullion heater is energized and when the
energy switch is in the “On” position the fresh food mullion heater is not powered. To avoid moisture from
condensing on the fresh food mullion the energy switch should always be in the “Off” position. This test also allows observation and measurement of proper defrost function. You can observe defrost heat and voltages
while the test is activated.
1
Freezer Refri
g
erator
O
DEFROST THERMOSTAT OPEN
Freezer Refri
g
erato
r
1
S
DEFROST THERMOSTAT SHORTED (CLOSED)
Service Test 2 – Compressor/Condenser Fan Test
When selected and activated this test will operate the Compressor/Condenser Fan circuit. You should evaluate proper
operation of the compressor and condenser fan. The Refrigerator Up key will toggle between “O” / “F” (ON & OFF)
the compressor drive circuit. The test must be “deactivated” or in the OFF position to move to another test selection.
Freeze
r
Refri
g
erato
r
2
O
2
Freeze
r
Refri
g
erato
r
F
OBSERVE COMPRESSOR & CONDENSER FAN FUNCTION
Service Test 3 – Evaporator/Freezer Fan Test
When selected and activated this test will operate the freezer fan. The Refrigerator Up key will toggle between “O” /
“F” (ON & OFF) the fan drive circuit. You will have to inspect the fan for proper function. The test must be “deactivated” or
in the OFF position to move to another test selection.
Freeze
r
3
Refri
g
erato
r
O
3
Freezer Refri
g
erato
r
F
OBSERVE FAN OPERATION
Note: In the event of excessive moisture on fresh food door mullion. The red and blue cabinet wires to door
harness can be reversed to power fresh food door mullion heater continuously. This will help to reduce
moisture on fresh food door mullion. See wiring alternate above for wiring in mullion heater for continuous
operation. When powered continuously Energy Switch is no longer in heater circuit.

Service Specifications Service Specifications
April 2004 6 16023133 4 7 16023133
© 2004 Maytag Services © 2004 Maytag Services
April 200
The last FZ Performance Offset value displayed before leaving test 8 will be saved when the refrigerator door(s) is
closed.
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Service Test 4 – Fresh Food Thermistor Test
When selected and activated this test will display Pass, Open, Short result for a test on the Fresh Food Thermistor
circuit as show below. The test is activated and de-activated via the Refrigerator Up key, and must be
de-activated to move to another test selection.
4
Freezer Refri
g
erator
P
PASS RESULT
4
Freezer Refri
g
erato
r
O
OPEN RESULT
4
Freezer Refri
g
erator
S
SHORT RESULT
Service Test 5 – Freezer Thermistor Test
When selected this test will display Pass, Open, Short result for a test on the Freezer Thermistor circuit as
show below. The test is activated and de-activated via the Refrigerator Up key, and must be de-activated
to move to another test selection.
5
Freezer Refri
g
erator
P
PASS RESULT
5
Freezer Refri
g
erator
O
OPEN RESULT
5
Freezer Refri
g
erator
S
SHORT RESULT
!WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Service Test 6 – Open Damper Test
When selected this test will indicate the current position “O” / “C” (OPEN / CLOSED) of the refrigerator damper. The
Refrigerator Up key will toggle the damper open and closed. You must allow 1 minute for each attempt to change
the damper position. You should observe proper damper function.
Freeze
r
Ref
6
ri
g
erator
O
6
Freeze
r
Refri
g
erato
r
C
OBSERVE DAMPER FUNCTION
CAUTION
!
Adjustments of Service Test 7 or Service Test 8 will alter the performance of the unit.
This test will allow the adjustment of the control performance points. Each step will incrementally change the Freezer
performance warmer (towards 1) or colder towards (9) as adjusted. The default value is 5.
This test will allow adjustment of the control performance points. Each step will incrementally change the Refrigerator
performance warmer (towards 1) or colder towards (9) as adjusted. The default value is 5.
Service Test 7 – FF Performance Adjustment
The refrigerator /Up/Down keys are used to adjust the Performance Offset value.
WARMER Í(1 2 3 4 (5) 6 7 8 9) ÎCOLDER.
Freez
7
er Refri
g
erato
r
5
DEFAULT
Refri
7
Freeze
r
g
erato
r
6
COLDER
The last FF Performance Offset value displayed before leaving test 7 will be saved when the refrigerator door(s) is
closed.
The refrigerator /Up/Down keys are used to adjust the Performance Offset value.
Service Test 8 – FZ Performance Adjustment
WARMER Í(1 2 3 4 (5) 6 7 8 9) ÎCOLDER
8
Freezer Refri
g
erato
r
5
DEFAULT
r Re
8
Freeze fri
g
erato
r
4
WARMER