Amatrol 990-SM10 User manual

OPERATION AND
INSTALLATION GUIDE
FOR
SM
PORTABLE SMART
MANUFACTURING
LEARNING SYSTEM
(Allen-Bradley Micro820)
D19405-AA00UEN

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 2
INTRODUCTION
The purpose of this operation and installation manual is to provide you with the steps
necessary to set up, test, and operate the Amatrol 990-SM10 Portable Smart Manufacturing
Learning System.
This process is outlined in the following sections of this manual:
1. Parts Inventory/Identification
2. Hardware Setup
3. Software Installation/Configuration
4. Operation and Testing Procedures
FIRST EDITION, REV. A
Amatrol, AMNET, CIMSOFT, MCL, MINI-CIM, IST, ITC, VEST, and Technovate are trademarks or registered trademarks of
Amatrol, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.
Copyright © 2022 by AMATROL, INC.
All rights Reserved. No part of this publication may be reproduced, translated, or transmitted in any form or by any means,
electronic, optical, mechanical, or magnetic, including but not limited to photographing, photocopying, recording or any
information storage and retrieval system, without written permission of the copyright owner.
Amatrol,Inc., 2400 Centennial Blvd., Jeffersonville, IN 47130 USA, Ph 812-288-8285, FAX [phone] www.amatrol.com

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 3
TABLE OF CONTENTS
SECTION 1 PARTS INVENTORY/IDENTIFICATION ................................................................................. 4
SECTION 2 HARDWARE SETUP ..................................................................................................................... 19
SECTION 3 SOFTWARE SETUP ......................................................................................................................47
SECTION 4 990-SM10 SMART MANUFACTURING WORKSTATION OPERATION AND
TESTING PROCEDURES............................................................................................................59
APPENDIX A BLUETOOTH SCANNER ADDITIONAL INFORMATION..............................................92
APPENDIX B INSTALLER CHECKLISTS..........................................................................................................94

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 4
SECTION 1
Parts Inventory/Identification
The first step in setting up your learning system is to inventory each component and make
sure everything is present.
OVERVIEW
This section has two parts. Part 1 is the inventory procedure to use to check
out your equipment. Part 2 includes the pictures and descriptions of each
component.
PART  INVENTORY PROCEDURE
1. Use the purchase order to determine the product(s) that your organization has
purchased.
2. Locate, in the appendix of this manual, the installer checklist(s) for the 990-SM10 Smart
Manufacturing Learning System.
3. Verify that all items were received.
NOTE
Please report any missing items or damaged components within 10 days.
Save cartons if components are damaged. Amatrol will not be responsible
after this period.

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
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SECTION 1 Parts Inventory/Identification
4. In addition to the equipment provided by Amatrol, the 990-SM10 Portable Smart
Manufacturing Learning System requires these user-supplied items:
USER-SUPPLIED ITEMS
ITEM DESCRIPTION
Power 110-240 VAC, 50/60 Hz, single-phase power outlet
Computer Recommended System Requirements:
• Intel Core i5 2.4 GHz Processor
• 8 GB RAM
• 20 GB free hard drive space
• Windows Operating System (Windows 10 64-Bit or above)
• Sound card (or onboard sound)
• DirectX 9 graphics device with WDDM 1.0 or higher driver
• Windows Media Player 10
• CD-ROM drive for installing curriculum if locally installed
• Three USB ports (2.0, 3.0, or 4.0)
• Wi-Fi capability
• Internet access
Computer Monitor Recommended Requirement:
• One HDMI port
Keyboard Must be able to connect through USB port
Computer Mouse Must be able to connect through USB port

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 6
SECTION 1 Parts Inventory/Identification
PART  DESCRIPTION OF SYSTEM COMPONENTS
The 990-SM10 Portable Smart Manufacturing Learning System includes the major
components listed in the following chart.
990-SM10 SMART MANUFACTURING LEARNING SYSTEM
PART NUMBER DESCRIPTION QTY.
A220121 990-SM10 Final Assembly 1
43101 USB Bluetooth Adapter 1
43100 Bluetooth Scanner, 990-SM10 1
43105 Wi-Fi Temp Sensor and Power Supply, 990-SM10 1
43130 Fastener, 20 mm Bolts, 15 pcs 1
43131 Fastener, 25 mm Bolts, 15 pcs 1
43132 Fastener, 30 mm Bolts, 15 pcs 1
20704 Cable, Cat 5E, 14 ft. (4.3 m), Gray 1
25102 IEC Power Cord, 14/3, 15 A 1
K19405-AA00UEN Print CD 1
D19405-AA00UEN Operation and Installation Guide, 990-SM10 1
S19405-AA00UEN Supplemental Disk, 990-SM10 1
OTHER REQUIRED ITEMS
PART NUMBER DESCRIPTION
25185 CCW – Connected Components Workbench Version 13
82-711 FactoryTalk View Studio – Machine Edition Version 11
OPTIONAL ITEMS
PART NUMBER DESCRIPTION
43110 Remote Current Sensor, 990-SM10

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 7
SECTION 1 Parts Inventory/Identification
A220121 990-SM10 FINAL ASSEMBLY
The A220121 990-SM10 Final Assembly includes a workstation console and one Rockwell
Micro820 PLC, shown in figure 1.
Figure 1. Portable Smart Manufacturing Assembly

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
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SECTION 1 Parts Inventory/Identification
43101 USB BLUETOOTH ADAPTER
The 43101 USB Bluetooth Adapter plugs into an open USB port on the PC. The USB
Bluetooth Adapter allows the PC to make Bluetooth a connection with the Bluetooth scanner.
The 43101 USB Bluetooth Adapter is pictured below and is identified in figure 2.
Figure 2. USB Bluetooth Adapter

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
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SECTION 1 Parts Inventory/Identification
43100 BLUETOOTH SCANNER
The 43100 Bluetooth Scanner is paired with the PC via a Bluetooth connection to the
USB Bluetooth Adapter. The Bluetooth scanner is the tool used to change part types in the
Production Quantity Application. The 43100 Bluetooth Scanner is pictured below and is
identified in figure 3.
Figure 3. Bluetooth Scanner

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 10
SECTION 1 Parts Inventory/Identification
43105 WI-FI TEMP SENSOR AND POWER SUPPLY
The 43105 Wi-Fi Temp Sensor, shown in figure 4, is attached to the workstation panel but
is a removeable sensor. The Wi-Fi Temp Sensor pairs with the BorgConnect Hub via a wireless
connection. The Wi-Fi temperature/humidity sensor transmits temperature and humidity data
for the BorgConnect Dashboard MQTT Sensor Application. The Wi-Fi temperature/humidity
sensor also comes with a power supply for remote setup.
Figure 4. Wi-Fi Temp Sensor

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 11
SECTION 1 Parts Inventory/Identification
43130 FASTENER PACKAGE
The 43130 Fastener package contains (15) 20 mm bolts. The package provides common
fasteners for the purpose of counting through weight measurement activities. The 43130
Fastener package is shown in figure 5.
Figure 5. 43130 Fastener Package

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 12
SECTION 1 Parts Inventory/Identification
43131 FASTENER PACKAGE
The 43131 Fastener package contains (15) 20 mm bolts. The package provides common
fasteners for the purpose of counting through weight measurement activities. The 43131
Fastener package is shown in figure 6.
Figure 6. 43131 Fastener Package

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 13
SECTION 1 Parts Inventory/Identification
43132 FASTENER PACKAGE
The 43132 Fastener package contains (15) 30 mm bolts. The package provides common
fasteners for the purpose of counting through weight measurement activities. The 43132
Fastener package is shown in figure 7.
Figure 7. 43132 Fastener Package

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 14
SECTION 1 Parts Inventory/Identification
20704 CAT 5E CABLE
The 20704 Cat 5E Cable provides a communication interface between the unmanaged
Ethernet switch and your local network. The 20704 Cat 5E Cable is shown in figure 8.
Figure 8. 20704 Cat 5E Cable

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 15
SECTION 1 Parts Inventory/Identification
25102 IEC POWER CORD
The 25102 IEC Power Cord provides power to the Portable Smart Manufacturing System.
The 25102 Power Cord is listed below and identified in figure 9.
Figure 9. 25102 IEC Power Cord

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 16
SECTION 1 Parts Inventory/Identification
K19405-AA00UEN PORTABLE SMART MANUFACTURING
INSTRUCTOR’S RESOURCE PRINT CD
The K19405-AA00UEN Portable Smart Manufacturing Instructor’s Resource Print CD is
shown in figure 10. The instructor’s resource print CD contains printable versions of the nine
hands-on activities for this unit (L19405-AA01UEN) and the operation and installation guide
(D19405-AA00UEN).
Figure 10. The K19405-AA00UEN Instructor’s Resource Print CD
D19405-AA00UEN PORTABLE SMART MANUFACTURING
OPERATION AND INSTALLATION GUIDE
The D19405-AA00UEN Portable Smart Manufacturing Operation and Installation Guide is
the manual that you are now reading.

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 17
SECTION 1 Parts Inventory/Identification
S19405-AA00UEN PORTABLE SMART MANUFACTURING
SUPPLEMENTAL DISK
The S19405-AA00UEN Portable Smart Manufacturing Supplemental Disk is shown in figure
11. The supplemental disk provides PLC and HMI files to install on the PC to supplement the
curriculum.
Figure 11. S19405-AA00UEN Portable Smart Manufacturing
Supplemental Disk
AMATROL, INC.
Supplemental Disk for
990-SM10 Portable Smart
Manufacturing
COPYRIGHT © 2022
RUN SETUP.EXE


D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 18
SECTION 1 Parts Inventory/Identification
43110 OPTIONAL REMOTE CURRENT SENSOR
The optional 43110 Remote Current Sensor connects between a separate device/machine
and its power source to enable the 990-SM10 workstation to monitor power use of devices/
machines not mounted to the workstation. The optional Remote Current Sensor is connected by
an analog signal cable to the 990-SM10 workstation. The remote current sensor sends an analog
signal to the workstation that represents the current draw of the device/machine. The 43110
optional Remote Current Sensor is pictured below and is identified in figure 12.
Figure 12. Optional Remote Current Sensor

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
Copyright © 2022 Amatrol, Inc. 19
SECTION 2
Hardware Setup
OVERVIEW
In this section, you will install and set up the hardware required for the
990-SM10.
NOTE
This hardware setup requires no tools.
HARDWARE SETUP
Section Hardware
2.1 Portable Smart Manufacturing Assembly Setup
2.2 Portable Smart Manufacturing Assembly Familiarization
2.3 BorgConnect Hub Setup
2.4 Wi-Fi Temperature/Humidity Sensor Setup
2.5 USB Bluetooth Adapter Setup
2.6 Bluetooth Scanner Setup

D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide
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SECTION 2.1
Workstation Setup
1. Place the Portable Smart Manufacturing Workstation on a table near the PC that will
serve as the workstation’s programming terminal.
2. Perform the following substeps to remove the protective cover from the 990-SM10. It is
typically useful to have an assistant for this step.
A. Lay the portable workstation on its back so that the wheels and handle are resting
on the tabletop.
Figure 13. Portable Smart Manufacturing Assembly in Shipping Setup
KEY
LATCHES
WHEELS