American Dryer Corp. AD-115ES II User manual

AD-115ES II
Installation Manual
For replacement parts, contact the reseller from which the dryer
was purchased or
AmericanDryerCorporation
88Currant Road
FallRiverMA02720-4781
Telephone:[phone] / Fax:[phone]
E-mail:[e-mail]
www.amdry.com
062800JEV/tcosta ADCPartNo.113155
WARNING: Foryoursafetytheinformationin
thismanual mustbe followedto minimizethe
riskof fireor explosionor toprevent property
damage,personalinjury or death.
— Donot storeoruse gasolineor other flammable
vapors and liquids in the vicinity of this or any
otherappliance.
— WHATTODO IFYOU SMELLGAS:
• Donottryto lightany appliance.
• Donottouch anyelectricalswitch;do not
useanyphoneinyourbuilding.
• Cleartheroom, building orareaofall
occupants.
• Immediatelycallyourgassupplierfroma
neighbor’s phone. Followthe gassupplier’s
instructions.
• Ifyoucannotreach yourgas supplier,call
thefiredepartment.
— Installationand servicemustbe performedby a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivrelesinstructionsdonnéesdanscettenotice
pourréduire auminimumle risqued’incendie
ou d’explosion ou pour éviter tout dommage
matériel,touteblessureou lamort.
— Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
— QUEFAIRESIVOUSSENTEZUNEODEUR
DEGAZ:
• Nepastenter d’allumerd’appareils.
• Netouchez àaucun interrupteur. Nepas
vousservirdes téléphonessetrouvant dans
lebâtiment.
• Évacuezlapièce,le bâtimentoulazone.
• Appelezimmédiatementvotrefournisseur
degazdepuisunvoisin. Suivezles
instructionsdufournisseur.
• Sivousnepouvezrejoindrelefournisseur
degaz,appelez leservicedes incendies.
— L’installationetl’entretiendoiventêtreassuréspar
uninstallateurou unserviced’entretienqualifié
ouparle fournisseurdegaz.

Retain This Manual In ASafe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
AD-115ES II
“IMPORTANTNOTETOPURCHASER”
Informationmustbeobtainedfromyourlocalgassupplierontheinstructions
tobefollowed iftheusersmells gas. Theseinstructionsmustbeposted ina
prominentlocationnearthedryer.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
Important
For your convenience, log the following information:
DATEOFPURCHASE________________________________ MODELNO. __________________________________________
RESELLER’SNAME ________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADCfactory. When orderingreplacement partsfrom thefactory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Pleasespecify the dryermodel numberand serial numberin addition to thedescriptionand partnumber,sothat
your order is processed accurately and promptly.
FORYOUR SAFETY
Donot storeor usegasoline or
otherflammablevaporsand
liquidsinthevicinityofthisor
anyotherappliance.
POURVOTRESÉCURITÉ
Nepas entreposer niutiliserd’essence
nid’autresvapeursouliquides
inflammablesàproximitédecet
appareilou detoutautre appareil.

WARNING
UNDERNO CIRCUMSTANCESshouldthedryerdoorswitch,lint doorswitch,orthe
heat safety circuit ever be disabled.
IMPORTANT
YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS
SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA
(OccupationalSafetyand HealthAdministration)STANDARDS.
WARNING
CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).
CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.
CAUTION
DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.
FORYOURSAFETY
DONOTDRYMOPHEADSINTHEDRYER.
DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES.
“Caution: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.”
«Attention: Au moment de l’entretien des
commandes,étiqueteztous les filsavantde
les débrancher. Des erreurs de câblage
peuvent entraîner un fonctionnement
inadéquatetdangereux.»

WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panelsremoved. PERSONALINJURYORFIRECOULDRESULT.
IMPORTANT
PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or
specified in the installation manual included with the dryer.
WARNING
DRYERMUSTNEVERBEOPERATEDWITHOUTTHELINTFILTER/SCREENIN
PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.
Dryer mustnotbe installed or stored in an area where it willbe exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).

Table of Contents
SECTION I
IMPORTANT INFORMATION ...............................................................................3
A. ReceivingandHandling ............................................................................................................... 3
B. SafetyPrecautions ...................................................................................................................... 4
SECTION II
SPECIFICATIONS/COMPONENT IDENTIFICATION.....................................6
A. Specifications ............................................................................................................................. 6
B. ComponentIdentification ............................................................................................................ 8
SECTION III
INSTALLATION PROCEDURES .........................................................................10
A. LocationRequirements ............................................................................................................. 10
B. Unpacking andSettingUp ........................................................................................................ 11
C. DryerEnclosureRequirements .................................................................................................. 14
D. FreshAirSupplyRequirements ................................................................................................. 15
E. ExhaustRequirements ............................................................................................................... 16
F. ElectricalInformation ................................................................................................................ 24
G. GasInformation ........................................................................................................................ 30
H. SteamInformation .................................................................................................................... 34
I. Preparation ForOperation andStart-Up ................................................................................... 38
J. PreoperationalTests ................................................................................................................. 39
K. ShutdownInstructions............................................................................................................... 41
SECTION IV
SERVICE/PARTS INFORMATION ......................................................................42
A. Service ..................................................................................................................................... 42
B. Parts ........................................................................................................................................ 42
SECTION V
WARRANTY INFORMATION...............................................................................43
A. ReturningWarrantyCards......................................................................................................... 43
B. Warranty .................................................................................................................................. 43
C. ReturningWarrantyParts .......................................................................................................... 43

SECTION VI
ROUTINE MAINTENANCE ..................................................................................45
A. Cleaning ................................................................................................................................... 45
B. Adjustments ............................................................................................................................. 47
C. Lubrication ............................................................................................................................... 47
SECTION VII
TROUBLESHOOTING ...........................................................................................48
SECTION VIII
DATA LABEL INFORMATION .............................................................................55
A. DataLabel ............................................................................................................................... 55
SECTION IX
REVERSING TIMER SPIN/DWELL ADJUSTMENTS.....................................57
SECTION X
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS........................................................................................................58
SECTION XI
BURNER AND BASKET (TUMBLER)/LINT CHAMBER
MANUAL RESET HI-LIMIT INSTRUCTIONS..................................................61
GasModelsOnly ........................................................................................................................... 61
ElectricorSteam Models Only ....................................................................................................... 62

3
SECTIONI
IMPORTANTINFORMATION
A. RECEIVINGAND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden
skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further
before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a
damaged shipment should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
deliveringcarrier’sfreightterminal immediately andfilea claim. The freightcompanyconsiders this concealed
damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more
than a day or two passes after the freight was delivered. It is your responsibility to file freight claims.
Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508)
678-9000.
IMPORTANT: Thedryer mustbetransportedandhandledin anuprightposition at ALLtimes.

4
B. SAFETY PRECAUTIONS
WARNING: Foryoursafety,theinformationinthismanualmustbefollowed to minimizetherisk of
fireorexplosion ortopreventproperty damage,personalinjury,or loss oflife.
WARNING: Thedryermust never beoperated with anyofthe backguards,outer tops,or
servicepanelsremoved. PERSONALINJURYORFIRE COULDRESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event
the user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryers must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DONOTdryarticles spottedor washedin dry
cleaningsolvents,acombustibledetergent,or“allpurpose”cleaner.
EXPLOSIONCOULDRESULT.
WARNING: DONOT dry rags orarticles coatedorcontaminated withgasoline, kerosene, oil,paint,
or wax.
EXPLOSIONCOULDRESULT.
WARNING: DONOTdrymopheads. Contamination bywaxor flammablesolventswill createa
firehazard.
WARNING: DONOT useheat for dryingarticles thatcontainplastic, foam,spongerubber, or
similarlytexturedrubbermaterials. Dryinginaheatedbasket (tumbler) maydamage
plasticsor rubberandmay bea firehazard.

5
7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust
ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from
experience at each location.
WARNING: The collectionoflintinthe burnerareaandexhaust ductworkcancreateapotential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failureto dosowillVOIDTHEWARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switch, lint door switch, or the heat safety
circuit ever be disabled.
WARNING: PERSONALINJURYOR FIRECOULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles leftin thedryerafterthedryingand coolingcycles havebeencompletedcan
createa firehazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 75 lbs (34 kg) of its rated capacity.
WARNING: YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRIC SUPPLYAND
THEGASSUPPLYORTHE STEAMSUPPLYBEFOREANYCOVERSOR
GUARDSAREREMOVEDFROMTHE MACHINETOALLOWACCESS
FORCLEANING,ADJUSTING, INSTALLATION,ORTESTINGOFANY
EQUIPMENTPEROSHA(OccupationalSafetyandHealthAdministration)
STANDARD.
IMPORTANT: Dryermustbeinstalledinalocation/environment,which theambient
temperatureremains between40ºF (4.44ºC)and 130ºF (54.44ºC).

6
SECTIONII
SPECIFICATIONS/COMPONENTIDENTIFICATION
A. SPECIFICATIONS
* Refer to the Electrical Service Specification chart on page 25 for detailed electrical information.
** Refer to the Electrical Service Specification chart on page 26 (60 Kw oven), page 27 (72 Kw oven).
IMPORTANT: Steam dryers mustbe provided with a clean, dry, regulated 80 PSI ± 10 PSI (5.51
bar ± 0.69 bar) air supply.
NOTE: ADCreserves therighttomakechanges inspecifications atanytimewithoutnotice or
obligation.
GasElectric
Steam
MAXIMUM CAPACITY (DRY WEIGHT) 115 lbs 52.2 kg
BASKET (TUMBLER) DIAMETER 42” 106.7 cm
BASKET (TUMBLER) DEPTH 42” 106.7 cm
BASKET
(TUMBLER) MOTOR 3/4 HP 0.560 kw
BLOWER MOTOR 3 HP 2.239 kw
DOOR OPENING
(DIAMETER) 31-3/8” 79.7 cm
BASKET (TUMBLER) VOLUME 33.7 cu. ft. 0.98 cu.m.
DRYERS PER 20’/40’ CONTAINER 4/8
DRYERS PER 45’/48’ TRUCK 9/10
VOLTAGE AVAILABLE 120-575v 1ø - 3ø 3, 4w 50/60 Hz
APPROX. WEIGHT (UNCRATED) 1,260 lbs 572 kg
APPROX. WEIGHT (CRATED) 1,400 lbs 635 kg
HEAT INPUT 343,000 btuh 86,436 kcal/hr
AIRFLOW 2,100 cfm 59.5 cmm
INLET PIPE CONNECTION 1” F.P.T.
OVEN SIZE
KW BTUH
(60
H Z )KCAL/HR
(50 Hz)
60 205,000 51,600
72 246,000 61,900
APPLIED VOLTAGE/PHASE/APPROX. AMP DRAW**
KW 208/3ø 240/3ø 380/3ø 416/3ø 460/3ø 575/3ø
60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz
60 178 -- 157 161 -- 99 -- 92 82 -- 68 --
72 212 -- 186 189 -- 117 -- 108 97 -- 80 --
VOLTAGE AVAILABLE* 208-575v 3ø 3, 4w 50/60 Hz
APPROX. WEIGHT
(UNCRATED) 1,735 lbs 787 kg
APPROX. WEIGHT (CRATED) 1,875 lbs 850.5 kg
AIRFLOW 2,100 cfm 59.5 cmm
COMPRESSED AIR VOLUME 0.75 cfh 0.02 cmh
AIR CONNECTION 1/8” F.P.T.
STEAM CONSUMPTION BOILER HP NORMAL LOAD
375 lbs/hr 170.1 kg/hr 11
OPERATING PRESSURE *SUPPLY CONNECTION RETURN CONNECTION
125 PSI max 8.6 bar 1-1/4” F.P.T. 1-1/4” F.P.T.
Shaded areas are stated in metric equivalents