American Dryer Corp. AD-235ED User manual

AD-235ED Parts Manual
24 VAC Phase 5
1999/2000
AmericanDryerCorporation
88Currant Road
FallRiver,MA02720-4781
Telephone: [phone] / Fax: [phone]
E-mail:[e-mail]
ADCPartNo.450422

Retain This Manual In ASafe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
DATE OFPURCHASE ____________________________ MODELNO. __________________________________________
RESELLER’SNAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADCfactory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at
[phone]. Please specify thedryermodelnumber andserialnumberinaddition to thedescriptionandpart number,so
that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
AD-235ED
“IMPORTANTNOTETOPURCHASER”
Informationmustbeobtainedfromyourlocalgassupplierontheinstructions
tobefollowedifthe user smells gas. Theseinstructionsmustbeposted in a
prominentlocationnearthedryer.
FORYOURSAFETY
Donot store or use gasolineor
otherflammablevaporsorliquids
inthevicinityofthisoranyother
appliance.
POURVOTRESÉCURITÉ
Nepasentreposer ni utiliser d’essence
nid’autresvapeursouliquides
inflammablesdanslevoisinagedecet
appareiloude yout autre appareil.

Table of Contents
LockingControlDoorAssembly
For Models Mfd. as of December 14, 1999 ................................................................................. 2
ControlDoorAssembly
For Models Mfd. prior to December 14, 1999 ............................................................................. 3
CoinMicroprocessorControlPanel/BoxAssemblies
For Models Mfd. as of December 2, 1999 ............................................................................... 4, 5
CoinMicroprocessorControlPanel/BoxAssemblies
For Models Mfd. prior to December 2, 1999 ........................................................................... 6, 7
TopFrontPanelAssembly ...................................................................................................................... 8
BottomFrontPanelAssembly ................................................................................................................. 9
MainDoorSwitchAssembly................................................................................................................. 10
MainDoorAssembly ............................................................................................................................ 11
Basket(Tumbler)/SupportAssembly ..................................................................................................... 12
LintDrawerAssembly .......................................................................................................................... 13
LintDrawerSwitchAssembly ............................................................................................................... 14
UpperPocket Sensor BracketAssembly............................................................................................... 15
LowerPocket Sensor BracketAssembly .............................................................................................. 16
IdlerBearingAssembly ......................................................................................................................... 17
Basket(Tumbler)BearingAssembly ................................................................................................ 18, 19
TotallyEnclosed,Fan-Cooled(T.E.F.C.)Motor MountAssembly ................................................... 20, 21
DirectSparkIgnition(DSI)GasValve/BurnerAssembly ................................................................. 22, 23
GasPipingAssembly ............................................................................................................................ 24
GasBurnerAssembly ........................................................................................................................... 25
SailSwitchAssembly ............................................................................................................................ 26
3-Phase(3Ø)Motor,ElectricalRelayPanelAssembly........................................................................... 27
BackGuardAssembly .......................................................................................................................... 28
ExhaustDuctingAssembly .................................................................................................................... 29
MicroprocessorCoinAcceptor Listing .................................................................................................. 30
AdditionalPartsAvailable ..................................................................................................................... 31

2 American Dryer Corporation 450422-3
Illus. No. Part No. Qty.Description
1 882463 1 White Locking Control Door Complete
(includes illus. nos. 1, 2, and 3)
882464 1 Almond Locking Control Door Complete
(includes illus. nos. 1, 2, and 3)
882465 1 Blue Locking Control Door Complete
(includes illus. nos. 1, 2, and 3)
2 882601 1 BlackTrim
(for models mfd. as of December 14, 1999)
180225 1 Gray Trim (29.65” length)
(for models mfd. prior to December 14, 1999)
3 150201 5 #10-32 x 1/4” Phillips Round Head Machine Screw
4 152103 4 Rivnut
5 150212 4 #10-32 x 5/16” Phillips Pan Head Stainless Steel Machine Screws
6 160040 1 ACE® Control Door Lock
7 160140 1 ACE® Key xx4451
Locking Control Door Assembly
For Models Mfd. as of December 14, 1999

450422-3 Telephone: [phone] / www.amdry.com 3
Control Door Assembly
For Models Mfd. prior to December 14, 1999
Illus. No. Part No. Qty.Description
1 882413 1 Almond “ADC” Control Door
882412 1 White “ADC” Control Door
882414 1 Blue “ADC” Control Door
2 882415 1 White Control Door
882416 1 Almond Control Door
882417 1 Blue Control Door
3 150212 4 #10-32 x 5/16” Phillips
150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
-- 152103 4 Rivnuts ... Not Illustrated

4 American Dryer Corporation 450422-3
Illus. No. Part No. Qty.Description
1 112526 1 Coin Keyboard (touch pad) LabelAssembly
2 882469 1 Control Panel Assembly Less Acceptor
(includes illus. nos. 1, 2, 10, 11, and 12)
3 882472 1 White Coin Box CompleteAssembly Less Lock
882473 1 Almond Coin Box CompleteAssembly Less Lock
882474 1 Blue Coin Box Complete Assembly Less Lock
4 160042 1 ACE®Standard Coin Box Lock Assembly ONLY with Key
5 160136* 1 Key ONLY (for standard coin box lock)
6 ------- 1 Microprocessor Single CoinAcceptor with Optical Switch
(refer to Microprocessor Coin Acceptor Listing on page 30)
7 881163** 1 Optical Switch ONLY (Hanke)
Coin Microprocessor Control Panel/Box Assemblies
For Models Mfd. as of December 2, 1999
NOTE: Duplicate ALLcomponents for right
hand side of control box.

450422-3 Telephone: [phone] / www.amdry.com 5
Coin Microprocessor Control Panel/Box Assemblies (continued)
For Models Mfd. as of December 2, 1999
Illus. No. Part No. Qty.Description
8 137021*** 3 Microprocessor Socket ONLY
9 137023** 1 Optical Switch Connector ONLY
880772 1 Single Coin Optic Switch Harness
824080 1 Dual Coin Optic Switch Harness
10 137213 1 Phase 5 Coin Controller ONLY
824998 1 Phase 5 Battery Clip
11 153010 2 #6 Star Washer
12 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
13 122706*** 15 Microprocessor Socket ONLY
14 122641 1 15-Pin Microprocessor Connector ONLY
122800 1 Microprocessor (female) Pin Extraction Tool
15 136057 1 or 2 1/2-Amp (slo blo) Fuse
16 150002 1 or 2 #6-32 x 1” Round Head Machine Screw
17 136008 1 or 2 3-Position Fuse Block
18 826329 1 208/240v TransformerAssembly
826326 1 115v TransformerAssembly
19 150301 2 #8-8 x 7/16” Phillips Head TEK Screw
20 150301 2 #8-8 x 7/16” Phillips Head TEK Screw
21 353258 1 Rear Panel Connector Bracket
22 315028 1 Front Electrical Panel
826343 1 Electric PanelAssembly 115v
826342 1 Electric PanelAssembly 208v
23 151001 4 #8-32 Pal Nut
24 882699 1 White Coin Vault ONLY
882700 1 Almond Coin Vault ONLY
882701 1 Blue Coin Vault
25 153018 4 1/4” Flat Washer
26 152013 4 #6-32 Hex Nut
* Specify key number when ordering.
** For dual coin, double the quantity.
*** Quantity as required.
**** For use on high security coin vault ONLY.
IMPORTANT: Check label oncomputerchiptoverify correct part numberformicroprocessorcontroller
(computer).

6 American Dryer Corporation 450422-3
Top Front Panel Assembly
Illus. No. Part No. Qty.Description
1 800692* 1 Right Hand Insulated Front PanelAssembly
(includes illus. nos. 1, 2, 3, and 6)
2 154215 2 1/8” Pop Rivet
3 170330 1 Friction Door Latch
4 881053 1 ADC Logo (with adhesive tape)
870011 1 Logo Double Tape Kit
5 150313 8 #10-16 x 1/2” TORX Plus Screw
(for models mfd. as of October 2, 2000)
150309 8 #10-16 x 1/2” Hex Head TEK Crimptite Screw
(for models mfd. prior to October 2, 2000)
400505 - 25IP TORX Plus Tip Bit (for removal of P/N 150313)
6 121405 1 Rubber Grommet
* Specify color when ordering.

450422-3 Telephone: [phone] / www.amdry.com 7
Bottom Front Panel Assembly
Illus. No. Part No. Qty.Description
1 882418 1 Insulated White Bottom Front Panel With Trim
(includes illus. nos. 1 through 6)
882419 1 InsulatedAlmond Bottom Front PanelWith Trim
(includes illus. nos. 1 through 6)
882420 1 Insulated Blue Bottom Front Panel with Trim
(includes illus. nos. 1 through 6)
882432 1 Insulated White Bottom Front PanelAssembly (without trim)
(includes 1, 2, 3, 5, and 6)
882433 1 InsulatedAlmond Bottom Front PanelAssembly (without trim)
(includes 1, 2, 3, 5, and 6)
882434 1 Insulated Blue Bottom Front PanelAssembly (without trim)
(includes 1, 2, 3, 5, and 6)
2 154215 2 1/8” Pop Rivet
3 170330 1 Friction Door Latch
4 315187 1 Kick Plate Trim
5 150313 14 #10-16 x 1/2” TORX Plus Screw
(for models mfd. as of October 2, 2000)
150309 #10-16 x 1/2” Hex Head TEK Crimptite Screw
(for models mfd. prior to October 2, 2000)
400505 25IP TORX Plus Tip Bit (for removal of P/N 150313)
6 121405 1 Rubber Grommet
7 882602 1 Black Lower Front Panel Trim

8 American Dryer Corporation 450422-3
Main Door Switch Assembly
Illus. No. Part No. Qty.Description
1 152012 2 #6-32 Hex Nut
2 153008 2 #6 Lock Washer
3 137005 1 Single Pole Door Switch
4 121028 2 Insulated Female Terminal
5 154281 2 3/8” Standard Nylon Spacer
6 800448 1 12-1/2” Stainless Steel Main Door Hinge
(includes illus. nos. 6 and 7)
7 153565 2 #6 Stud
8 881246 1 Main Door Switch Housing ONLY
9 150201 2 #10-32 x 1/4” Phillips Pan Head Screw
10 121405 1 Rubber Grommet
NOTE:Duplicate ALL components for
Lower Door Switch Assembly.

450422-3 Telephone: [phone] / www.amdry.com 9
Main Door Assembly
Illus. No. Part No. Qty.Description
1 881422 1 Black Plastic Main Door Assembly Complete with Mechanical Fasteners
(includes illus. nos. 1 and 5 through 9)
2 800448 4 12-1/2” Stainless Steel Main Door HingeAssembly
3 150410 4 #10-24 x 3/8” Phillips Pan Head Taptite Screw
4 152014 1 1/4-20 Free Spin Wash Nut
5 102353 1 Main Door Gasket
6 102212 1 20-7/16” Door Glass with Four (4) Holes
170730 1 Main Door GlassAdhesive (10.3 oz. cartridge)
7 150448 4 1/2” Stainless Steel Flat Head Allen Screw
8 170319 4 Door Glass (nylon) Spacer
9 150431 1 Main Door Latch Screw
(#10 x 7/16” dome hex head)

10 American Dryer Corporation 450422-3
Basket (Tumbler)/Support Assembly
Illus. No. Part No. Qty.Description
1 800831 1 Basket (tumbler) and SupportAssembly Complete with Felt Collar
(includes illus. nos. 1 through 11)
800721* 1 Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6)
800891 1 Stainless Steel Basket (tumbler) and SupportAssembly Complete
with Felt Collar
(includes illus. nos. 1 through 11)
800841* 1 Stainless Steel Basket (tumbler) ONLY
(includes illus. nos. 1, 2, and 6)
2 301315 2 Short Basket (tumbler) Rib ONLY
301316 1 Tall Basket (tumbler) Rib ONLY
301414 2 Stainless Steel Short Basket (tumbler) Rib ONLY
301415 1 Stainless Steel Tall Basket (tumbler) Rib ONLY
3 150518 1 5/16-18 x 3/8” Socket Button Head Screw
4 100902 3 5/16-18 x 31” Tie Rod
5 153001 3 5/16” Flat Washer
6 154210 30 5/32” x 3/16” Pop Rivet
7 800617 1 Basket (tumbler) Support ONLY
8 152004 3 5/16-18 Hex Nut
9 153002 3 5/16” Lock Washer
10 153001 3 5/16” Flat Washer
11 116003 1 Felt Collar ONLY
-- 401010 1 #847Adhesive For Felt Collar (5 oz. tube)
* Felt collar is not included and must be ordered separately.

450422-3 Telephone: [phone] / www.amdry.com 11
Lint Drawer Assembly
Illus. No. Part No. Qty.Description
1 882421 1 Locking External White Lint Drawer
882422 1 Locking ExternalAlmond Lint Drawer
882423 1 Locking External Blue Lint Drawer
882479 1 External White Lint Drawer
882480 1 ExternalAlmond Lint Drawer
882481 1 External Blue Lint Drawer
2 882478 1 Lint Drawer Lock Assembly (with MK-100 key)

12 American Dryer Corporation 450422-3
Lint Drawer Switch Assembly
Illus. No. Part No. Qty.Description
1 800972 1 Lint Drawer Switch Box (for bottom pocket Only)
2 122002* 1 Lint Drawer Switch
-- 150301 1 #8-18 x 7/16” Phillips Pan Head TEK Screw ... Not Illustrated
(for bottom pocket Only)
*(
Note: duplicate lint drawer switch for upper pocket).

450422-3 Telephone: [phone] / www.amdry.com 13
Upper Pocket Sensor Bracket Assembly
Illus. No. Part No. Qty.Description
1 882931 1 1/4” Temperature Sensor Probe Assembly
(includes illus. nos. 1 through 4)
2 122605 1 4-Pin Socket Connector ONLY
3 122701 4 Socket Terminal ONLY
4 154007 2 1/4” Tinnerman Push On Fastener
5 150000 2 #6-32 x 1/4” Round Head Machine Screw
6 801428 1 Sensor Bracket Assembly Complete
(includes illus. nos. 1 through 9)
305107 1 Temperature Sensor Bracket ONLY
7 130301 1 225º Manual Reset Thermostat
8 153010 2 #6 Star Washer
9 152000 2 #6-32 Hex Nut
10 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
11 122604 1 4-Pin Connector ONLY
--- 122700 4 Pin Terminal ONLY
--- 122801 1 Pin/Socket Extraction Tool

14 American Dryer Corporation 450422-3
Lower Pocket Sensor Bracket Assembly
Illlus.No. Part No. Qty.Description
1 800770 1 Temperature Sensor Bracket ONLY
882727 1 Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 11)
2 882931 1 Temperature Sensor Probe
3 130112 1 225º Automatic Reset Thermostat
4 150000 2 #6-32 x 1/4” Round Head Machine Screw
5 153010 2 #6 Star Washer
6 152000 2 #6-32 Hex Nut
7 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
8 825092 1 Sensor Harness
9 121300 1 Open/Closed Bushing
10 121494 2 3/16” Push Mount Wire Tie
11 154007 2 1/4” Tinnerman Push On Fastener

450422-3 Telephone: [phone] / www.amdry.com 15
Illus. No. Part No. Qty.Description
1 100111 1 5L-650 V-Belt (to basket [tumbler] pulley)
(for models mfd. as of March 13, 2000)
100100 1 5L-660 V-Belt (to basket [tumbler] pulley)
(for models mfd. prior to March 13, 2000)
2 101129 1 9” x 2-1/2” Pulley with 3/16” Key
3 100113 1 4L-400 V-Belt (to motor pulley) (for 60 Hz models Only)
100115 1 4L-410 V-Belt (to motor pulley) (for 50 Hz models Only)
4 154301 2 5/16-18 x 5/16” Allen Setscrew
5 100705 1 3/16” x 3/16” x 1-3/8” Key
6 882777 1 Idler BearingAssembly Complete
(includes illus. nos. 5 through 9 and 11, 12, and 13)
7 150617 2 3/8-16 x 1” Hex Head Machine Bolt
8 153005 2 3/8” Lock Washer
9 153004 2 3/8” Flat Washer
10 --------- - Direct Spark Ignition (DSI) Module Mounting Bracket
(refer to Direct Spark Ignition [DSI] Gas Valve/Burner Assembly on
page 22 and page 23)
11 152004 1 5/16-18 Hex Nut
12 150509 1 5/16-18 x 3” Hex Head Machine Bolt
13 152004 1 5/16-18 Hex Nut
Idler Bearing Assembly

16 American Dryer Corporation 450422-3
Basket (Tumbler) Bearing Assembly

450422-3 Telephone: [phone] / www.amdry.com 17
Basket (Tumbler) BearingAssembly
Illus. No. Part No. Qty.Description
1 880203 1 1-3/8” Flange Bearing
2 153005 4 3/8” Lock Washer
3 152005 4 3/8-16 Hex Nut
4 882544 1 Pillow Block BearingAssembly Complete
(includes illus. nos. 4 through 17)
882545 1 Pillow Block BearingAssembly Complete with Rotational Sensor
(includes illus. nos. 4 through 18)
882542 1 Pillow Block Bearing Platform ONLY
882543 1 Pillow Block Bearing Platform ONLY
5 880202 1 1-3/8” Pillow Block Bearing
880779 1 1-3/8” Pillow Block Bearing
(for models with optional rotation sensor assembly)
6 150601 2 3/8-16 x 2” Hex bolt
7 153004 2 3/8” Flat Washer
8 153004 2 3/8” Flat Washer
9 153005 2 3/8” Lock Washer
10 152005 2 3/8-16 Hex Nut
11 154326 2 5/16-24 x 3/8” Setscrew
12 152004 2 5/16-18 Hex Nut
13 150621 2 5/16-18 x 1-1/2” Tap Bolt Zinc
14 153002 4 5/16” Lock Washer
15 153004 6 3/8” Flat Washer
16 150501 4 5/16-18 x 3/4” Tap Bolt Zinc
17 102120 1 Sintered 8 Magnet
(for models with optional rotation sensor assembly)
18 824807 1 Rotational SensorAssembly
(for models with optional rotation sensor assembly)
19 100713 1 1/4” x 1/4” x 1” Key
20 101100 1 18” Pulley
21 100111 1 5L-650 V-Belt (basket [tumbler] to idler)
(for models mfd. as of March 13, 2000)
100100 1 5L-660 V-Belt (basket [tumbler] to idler)
(for models mfd. prior to March 13, 2000)

18 American Dryer Corporation 450422-3
Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly
Illus. No. Part No. Qty.Description
1 100604 1 12-1/2” Impellor with 1/2” Bore
2 152006 2 1/2-20 Left Hand Jam Nut
3 153050 * 1/2” S.A.E. Flat Washer
4 100702 1 1/8” x 1/8” x 1-1/2” Key
5 153050 * 1/2” S.A.E. Flat Washer
6 117604 4 Neoprene Sponge Tape (sold by the foot)