American Fab PW3000 ALUMINUM User manual

PRESS
WASHER
OPERATOR’S MANUAL
IT IS EXTREMELY IMPORTANT TO READ AND UNDERSTAND THE
ENTIRE CONTENTS OF THIS OPERATOR’S MANUAL BEFORE
ATTEMPTING TO OPERATE THE PRODUCT. THIS EQUIPMENT IS
POTENTIALLY HAZARDOUS AND COULD CAUSE PHYSICAL
INJURYOREVENDEATHIFIMPROPERLYUSED.
PW3000
INDUSTRIAL GASOLINE PRESSURE WASHER

American Fab Inc Travelers Rest, SC
UNTILREADING
TABLEOFCONTENTS
Safety................................................................................................................................................................................................2
Specifications....................................................................................................................................................................................8
Operation ..........................................................................................................................................................................................5
Maintenance and Troubleshooting....................................................................................................................................................6
Warranty ....................................................................................................................................................................................................8
The following signal words and meanings are intended to explain the level of risk associated
with this product
Indicates a hazard which, if not avoided WILL result in death or
serious injury.
Indicates a hazard which, if not avoided, could result in death or
serious injury.
Indicates a hazard which, if not avoided, could result in minor or
moderate injury.
Read and Understand
Operator’s Manual
Toxic Fumes
Wet Conditions Alert
Wear Eye Protection
Explosion
Fire
Hot Surfaces
Kickback
Proper Lifting
Electric Shock
Injection Risk
Chemical Burns
WARNING
DO NOT OPERATE THIS EQUIPMENT UNTIL READING AND UNDERSTANDING OPERATOR’S MANUAL

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• User accepts responsibility for injuries
• Manufacturer shall not be responsible for any
consequences resulting from improper use of this
equipment. The operator is required to read the
entire contents of this manual before attempting to
operate the unit. If the operator does not
completely understand the instructions and all of the
hazards of operating this unit after reading this
manual, operator must call the factory to answer
these questions to operator’s complete satisfaction
beforeproceeding. 1-800-845-4141
• Read and completely understand entire
contents of this operator’s manual and become
familiar with the unit before attemptingtostart
usingthisequipment! Itis your responsibility to know
its applications, limitations, and hazards! Call the
factory withanyquestions.
• A minimum of three (3) feet of clearance on all
sides is required.
• This unit is only to be used for its intended purpose;
any other applications could void warranty.
and/or damage resulting from other
applications.
• Follow All codes for the safe operation of this
equipment, both local and federal (United States
occupationalsafetyandhealth- OSHA).
• Only people that are well acquainted with the rules
of safe operation should use the compressor.
• KEEP children away from the unit.
• Wear safety glasses and hearing protection.
• Do not stand on the unit or attempt use it as a hand
hold.
• Inspect the entire system for leakage, weaknesses,
damageordeteriorationbefore each use.
• Replaceor repair any defective partsbefore using.
• Do not fill gastank if engineishot. Do NOT fill the gas
tank indoors.
• The engine governor is preset. Do not tamper with the
setting. Excessively fast speeds will s everely shorten
the life of the engine and maybehazardous.
!!! FOR OUTDOOR USE ONLY !!!
Never use this unit inside any building, enclosure or enclosed area with poor ventilation. No
modifications will eliminate the danger of possible carbon monoxide poisoning, fire, or explosion.
!!! WARNINGS AND CAUTIONS!!!
The warnings and cautions in this manual, on decals and tags on the unit are not all inclusive. It
would be or servicing this unit by any procedure not recommended by the manufacturer may
render this equipment unsafe and may pose a threat to you or others.
! WARNING!
CaliforniaProposition65Warning:
Engine exhaust from this product contains chemicals
known to the state of California to cause cancer, birth
defects and other reproductive harm
! WARNING!
CaliforniaProposition65Warning:
Battery posts, terminals and related accessories are
known to the state of California to cause cancer, birth
defects and other reproductive harm.
!!!! REVIEW THIS MANUAL THOROUGHLY !!!
FOLLOW ALL INSTRUCTIONS PROVIDED WITHIN THIS MANUAL. THIS EQUIPMENTCANCAUSE
SERIOUS INJURY TOPEOPLEANDANIMALSAND SEVERE DAMAGE TOPROPERTYIF OPERATED
NEGLIGENTLY OR INCORRECTLY.PAYPARTICULARATTENTIONTO ALL SAFETYINSTRUCTIONS,
WARNINGSANDNOTICES .
IMPORTANT SAFETY INSTRUCTIONS

American Fab Inc Travelers Rest, SC
Your Pressure Washer, Model PPW-3000 is a gasoline operated device that converts a water source
flow into extremely high pressure. The unit is portable and mobile. The gasoline engine makes it
possible to use the unit in remote areas that are void of electrical power if needed.
Pressure washer cleaning solvents can be mixed into the pressurized stream to make the cleaning
even more powerful.
The powerful spray is capable of causing damage to wooden surfaces, glass, automobile paint and trim
and delicate objects such as flowers or shrubs. Check the item to be cleaned before directing the
pressurized spray. Adjust the stream to accommodate the subject to be washed.
.
•The following safety precautions must be observed
at all times because the pressure washer and
components make up a high pressure system.
•Follow all codes FOR The safe operation OF this
equipment both local and federal (united states
occupational safety and health OSHA).
•Only people that are well acquainted with the
rules of safe operation should use the unit.
•Read and understand all manuals and
instructions included with the pressure washer
beforeattemptingto useit.
•To reduce the risk of injury, keep children and
visitors away. All visitors should wear safety
glasses and be kept a safe distance from work
area.
•Always wear eye protection with side shields
marked to comply with ANSI Z87.1. Following
this rule will reduce the risk of serious personal
injury.
•Do not stand on the unit or attempt to use it as a
hand hold.
•Do not makeadjustments to washer while engine is
running. This pump is designed to handle
nonvolatile, nonflammable liquids and non-
corrosive liquids.
•Dress properly. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught
and draw you into moving parts. Rubber gloves
and nonskid footwear are recommended. Also
wear protective hair covering to contain long hair.
•Hold the handle and wand securely with both
hands.Expect the trigger handle to kick back
when the trigger is pulled due to reactive forces.
Failure to hold securely can cause loss of control
and injury.
•Inspect the entire system FOR leakage,
weaknesses, damage OR deterioration before
each use.
•Do not operate the product while under the
influence of drugs, alcohol, or any medication.
•Replace OR repair any defective parts before
using.
•Checkallfastenersregularly.
•Check the work area before each use. Remove
all objects such as rocks, broken glass, nails, wire,
or string which can be thrown or become entangled
in the machine.
•DO not touch hot surfaces.
•Shut OFF The pressure washer immediately if it
begins TO vibrate excessively.
•DO NOT fill the gas tank indoors and wipe off any
spilled gas before attempting to start the pressure
washer.
•STOP engine before leaving the area. Never
leave a running unit unattended.
•Always relieve pressure after engine has
stopped!
•Remove spark plug wire while inspecting unit to keep
the unitfrominadvertentlyrestarting.
•Allow unit to completely cool before storing.
•DO not operate washer without proper water
supply.
•WARNING: High pressure jets can be
dangerous if subject to misuse. The jet must not
be directed at persons, animals, electrical devices,
or the machine itself.
Read the entire important safety information section at the
beginning of this manual including all text under subheadings
therein therefore set up or use of this product.
EQUIPMENT SPECIFIC WARNINGS

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INSPECTION AND START UP
INSPECT YOUR PRESSURE WASHER CAREFULLY FOR ANY DAMAGE THAT MAY HAVE OCCURRED
DURING
TRANSIT. BE SURE TO INSPECT AND TIGHTEN ALL BOLTS, SCREWS, AND FITTINGS BEFORE ATTEMPTING
TO START THE UNIT.
DO NOT ATTEMPT TO OPERATE A DAMAGED UNIT. IT MAY CAUSE SERIOUS INJURY OR
PROPERTY DAMAGE!
LUBRICATION (SEE ENGINE MANUAL)
•Check the oil prior to each operation per the engine
manual .
START-UP
•Properly fill engine with gas and oil. (See engine
Manual)
•If desired, connect the soap line to the soap intake
connection and place hose end in soap supply.
•Connect the water supply to the water intake.
•Connect the high pressure hose to the trigger gun
and pump.
•Turn the inlet water hose fully to the “ON” position.
Assure no kinks in the hoses.
•Before starting the engine, squeeze the trigger to
allow the water to fill the pump.
•Start the engine per the supplied engine manual.
WARNING
•
•The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation
•The trigger gun traps high water pressure, even
when engine is stopped. Relieve trapped water
pressure in the pump, hose and trigger gun by
squeezing the trigger AFTER the engine has
completely stopped.
•DO NOT allow children to operate pressure washer
•Never repair high pressure hose. Replace it.
•Never repair leaking connections with sealant of
any kind. Replace o-rings and seals.
•Never connect high pressure hose to the extension
wand.
•NEVER try to disconnect any water connections
without first turning the unit OFF, turning the inlet
water OFF and relieving all trapped pressure!
•Always point spray gun in safe direction, press red
button and Squeeze spray gun trigger TO release
high pressure every time you STOP engine
•Never aim spray gun at people, animals, OR plants.
•Do not secure spray gun in open position
•Do not leave machine unattended.
•Never use a spray gun which does not have a
trigger lock OR trigger guard in place and in
working order.
•Always assure spray gun, nozzles and accessories
are correctly attached.
•Do NOT spray electrical devices with water.
•For outdoor use only.
•Empty the fuel tank and restrain the pressure
washer from moving prior to transporting in a
vehicle.
Do not use any attachments or accessories not
recommended by the manufacturer. The use of
attachments or accessories that are NOT recommended
can result in serious injury or damage to the equipment.
If the engine does not start, after each pull of the
recoil starter squeeze the trigger to relieve trapped
pressure before attempting to start the engine.
NEVER direct water stream toward people, pets, or any
electrical device.
The trigger gun traps high water pressure, even
when engine is stopped. Relieve trapped water
pressure in the pump, hose and trigger gun by
squeezing the trigger AFTER the engine has
completely stopped.

American Fab Inc Travelers Rest, SC
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The unit will not START.
Check gasoline supply. Check spark plug. Check
engine oil. See engine Manual
How can I apply soap or chemicals?
How can I safely fill the fuel tank?
Only add gasoline to a cool engine. If the unit has been in
operation, it should be allowed to sufficiently cool and
assure the unit is outdoors with adequate ventilation.
The wand must be in the low pressure setting. Chemical
hose must be attached to the pump and fully submerged
in the chemical supply. *See Page 6
AM I not getting enough pressure?
Water supply must provide a minimum of 5 gallons per
minute at 40 p.s.i. Check all hoses for kinks or leaks.
The spray nozzle could be blocked or partiallyobstructed.
What soaps or chemicals can I use?
Only products designed for pressure washer use.
Do not use caustic liquids!
.What should I do if spray penetrates my skin?
Do not treat it as a simple cut. Amputation, blindness or
other serious injury could result. Consult a physician
immediately. Be sure to inform the physician if soap or a
chemical solution was used. Take the label on the
chemical solution to the physician if possible to aid in
proper diagnosis.
Operating the unit with the water supply turned off may
result in equipment damage. Never allow the unit to run
more than one (1) minute without pulling the trigger for
water to flow through the pump and eject heated water
from the pump.
BEFORE EACH USE
Check the engine oil level and the gasoline supply. Check
all hose connections before attempting to start the engine.
Do not run the engine on low oil.
STORAGE
1. Allow engine and pump parts to cool. Clean and wipe
down entire unit.
2. Disconnect hose and wand and hang with open end
down to allow liquid to drain.
3. Before storing the use of a pressure washer pump
conditioner - winterizer is recommended.
4. Do not allow pump to freeze with water inside the
pump.
• NEVER repair high pressure hose. Replace it.
• Replacement hose and trigger gun
rating MUST exceed maximum
pressure rating of unit.
Engine and pressure washer parts may be
hot even if the unit is not running.
Assure the pressure washer has a continuous flow
of water at all times. Hoses must be a minimum
diameter of 5/8” and a maximum length of 50 feet.
Fuel tank should never be filled indoors. Avoid
spilling fuel on hot engine and allow engine to cool
completely before fueling. Never fill fuel tank when
engine is running or when hot. Do not light a
cigarette or smoke when filling the fuel tank.
Gasoline vapors are highly explosive.
Carbon Monoxide (CO) gas is odorless, colorless and
is lethal. It is emitted by all internal combustion
engines. NEVER operate this unit inside a building,
garage or near windows and doors.
NEVER direct water stream toward people, pets, or any
electrical device.
The trigger gun traps high water pressure, even
when engine is stopped. Relieve trapped water
pressure in the pump, hose and trigger gun by
squeezing the trigger AFTER the engine has
completely stopped.
FAQ

American Fab Inc Travelers Rest, SC
Stored batteries give off explosive hydrogen gas
while recharging. An explosive mixture will
remain around the battery for a period of time
after it has completed recharging. Any spark can
ignite the hydrogen and cause an explosion.
Such an explosion can shatter the battery and
cause blindness or other serious injury.
Avoid smoking, open flames, sparks or any other
source of heat around a battery. Wear protective
goggles, rubber apron and rubber gloves when
working around a battery. Battery electrolyte
fluids are an extremely corrosive sulfuric acid
solution than can cause severe burns. If a spill
occurs, immediately flush with clear water.
Never short the battery terminals!
Electrical short, shock, burns or
explosion will occur!
Figure 3
Figure 4
Fuel Valve on
Choke in start position
Fuel Valve on
Figure 6
Figure 7
Figure 5
Manual start only

American Fab Inc Travelers Rest, SC
Starting the unit with electric start
Unit is shipped with the battery cables
disconnected.
oAttach positive (red) lead first.
oAttach negative (black) lead last.
Rotate the fuel valve to the “on”
position.(figure 4 or 5)
Move the choke to the “closed” or “start”
position. (Figure 5 or 9 depending on the
type of engine. Consult your engine manual)
Assure the throttle is pushed to the left.
(figure 8)
Turn key to the “start” position. See figure 6
Once engine starts, return key to the “run”
position.
Move choke to the “open” or run position.
.
Stopping the engine
Rotate key or ignition switch
counterclockwise to the off position.
Rotate the fuel valve to the closed position
for storage, maintenance or transportation.
Disconnect battery for storage or
maintenance.
Starting the unit with manual start
Rotate the fuel valve to the “on”
position.(figure 4 or 5)
Move the choke to the “closed” or “start”
position. (figure 5 or 9 depending on the type
of engine. Consult your engine manual)
Assure the throttle is pushed to the left.
(figure 8)
Move the choke to the “closed” or start
position.
Turn key to the “on” position. See figure 5 or
rotate ignition switch to the right as shown in
figure 7.
Pull starter grip slowly until resistance is felt.
Pull cord briskly
Return starter cord gently into the recoil
housing.
Move choke to the “open” or run position.
.
Increase RPM
Decrease RPM
Figure 9
Figure 8

American Fab Inc Travelers Rest, SC
Prior to starting your pressure washer attach the soap/chemical injection hose to the pressure
washer pump as shown in Figure xx. The pump will automatically mix the solution at the
20:1 ratio. No mixing is necessary. Do NOT use chlorine bleach or other caustic
solutions. It will void your warranty. To activate your Pressure Washer for cleaning purposes
you must have your unit in the Low position. Low position is obtained by first locating the
discharge cap (see figure #1). On the discharge cap there is an arrow that has two settings on
it, low and high. Set your discharge cap to the low position and you are ready for soap
application. Use only pressure washer safe detergents and soaps. Follow all manufacturer
instructions.
* Your soap application will only work in the low position*
1. HighPressurehoseConnection
2. Trigger Lock
3. Trigger
4. M22 connection for extension wand
5. Extension wand
6. Nozzle
SOAP OPERATIONS
Cleaning the high pressure nozzle:
Turn the pressure washer OFF.
Turn the water source OFF.
Relieve all pressure from the high
pressure gun and wand in a safe manner.
Lock trigger as shown above in item 2
Using the provided nozzle cleaning tool or
a small paper clip, insert the tip into the
nozzle orifice. It may be necessary to
disconnect the high pressure gun from the
extension wand and after cleaning the tip,
wash the nozzle out with a garden hose.
Nozzle cleaning tool

American Fab Inc Travelers Rest, SC
TROUBLESHOOTING
Problem
Cause
Solution
Engine is running but no water is
flowing.
1. Water is turned off.
2. Hose is kinked
3. Inlet filter is stopped up.
4. Nozzle is plugged.
5. Pump seals are damaged
1. Turn supply water “on”.
2. Unwind hose and remove kinks.
3. Remove garden hose from pump;
clean the stainless steel mesh screen.
4. Unclog nozzle per
instructions.
5. Replace pump, Contact CUSTOMER
SERVICE 1-800-845-4141
Engine runs good until loads are
connected, then bogs down.
1. High pressure nozzle is clogged.
2. Defective pump.
3. Engine speed is too slow.
1. Unclog nozzle per
instructions.
2. Contact CUSTOMER SERVICE 1-
800-845-4141
3. Increase engine speed per
engine manual.
Engine will not start or engine starts
but runs rough.
1. On/Off Switch is turned ‘OFF’.
2. Dirty air cleaner.
3. Out of fuel.
4. Stale fuel.
5. Not enough speed or force is used
for recoil start.
6. Water in fuel.
7. Speed control is not set to
“Run”.
8. Low Oil Level.
9. Engine has lost compression.
10. Clogged carburetor
1. Turn On/Off switch to “on”
2. Clean air filter
3. Fill fuel tank
4. Drain fuel tank into an approved
container and refill with fresh fuel.
5. Read and follow directions
6. Drain fuel tank into an approved
container and refill with fresh fuel.
7. Move speed control to the “run”
position
8. Add oil to the proper level
9. Contact CUSTOMER SERVICE 1-
800-845-4141
10. Clean carburetor
.
Engine shuts down during Operation.
1. Out of fuel.
2. Fault in engine.
3. Engine oil level is low.
1. Fill fuel tank.
2. Contact CUSTOMER SERVICE 1-
800-845-4141
3. Add oil to proper level.
Pump leaks water
1. Thermal Release Valve leaks
water .
2. Pump seals or valves are worn.
1. The water temperature inside
the pump has exceeded the
set limit; squeeze the trigger
to allow cool water to flow
thru the pump. Do not allow
pressure washer to idle for
extended periods.
2. Replace pump, Contact CUSTOMER
SERVICE 1-800-845-4141
3.
MAINTENANCE SCHEDULE
DAILY
MONTHLY
6 MONTHS
YEARLY
Check Oil Level
x
Check For Oil Leaks
x
x
Replace Air Filter
x
Change Oil
x

American Fab Inc Travelers Rest, SC
PUMPSPECIFICATIONS
PSI
3000psi
Gallons Per Minute
2.5 gpm @ 30%
Soap Pickup
Yes 20:1 dilution
Battery Type (electric start
only)
12 volt 12AH/20HR
sealed lead acid
WARRANTY
American Fab equipment is warranted to be free from defects in material and workmanship for a period of
one year after date of purchase. Normal wear and tear items which have exhausted the useful life of a part
such as spray wand, nozzles, trigger handle, supply hoses and quick couplers are not covered. The engine
is warranted for a period of TWO years.
SPECIFICATIONS
Manufactured by:
American Fab Inc.
P.O. Box 1027
Travelers Rest, SC 29690
Customer Service: 1-800-845-4141
EQUIPMENTSPECIFICATIONS
Engine Type
Gasoline
RPM
3500 RPM
Fuel
86 octane or higher,
10% ethanol maximum
Fuel Capacity
(see engine manual)
Starting System
Pull Start and/or
electric start
Dimensions (inches)
L-36” W-21 1/2” H-25”
Net Weight
76 LBS
Equipment Warranty
1year
Engine Warranty
2year

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