American Panel MODULAR Series Instruction Manual

MODULAR SERIES BLAST CHILLERS &
SHOCK FREEZERS
AP20BC(F)
AP20BC(F)
AP26BC(F)
AP26BC(F)
AP36BC(F)
AP36BC(F)
AP46BC(F)
AP46BC(F)
Installation & User’s Manual

TABLE OF CONTENTS
Warranty..................................................................................................................................................................
Unit Assembly........................................................................................................................................................
Checking for Proper Installation....................................................................................................................
Specifications & Performance........................................................................................................................
Modes Explained.................................................................................................................................................
Cycles Explained..................................................................................................................................................
- Soft Chill...............................................................................................................................................
- Hard Chill.............................................................................................................................................
- Shock Freeze......................................................................................................................................
- Defrost..................................................................................................................................................
- Thaw......................................................................................................................................................
- UV Sterilization..................................................................................................................................
- Heated Probe.....................................................................................................................................
Factory Presets.....................................................................................................................................................
Unit Operation.....................................................................................................................................................
- Automatic Mode - Any Cycle......................................................................................................
- Manual Mode - Any Cycle............................................................................................................
- A la Carte Mode - Any Cycle.......................................................................................................
- Home Screen.....................................................................................................................................
- Automatic Mode Screen Explained...........................................................................................
- Manual Mode Screen Explained.................................................................................................
- A la Carte Screen Explained.........................................................................................................
- HACCP Download (Peer-to-Peer)...............................................................................................
- HACCP Download (via WiFi).........................................................................................................
- WiFi Connection................................................................................................................................
- Email Configuration.........................................................................................................................
- UV Sterilization..................................................................................................................................
- Defrost Cycle......................................................................................................................................
- Heat the Food Probe.......................................................................................................................
- Download HACCP Data..................................................................................................................
- Run a Thaw Cycle..............................................................................................................................
Customizing the Cycles....................................................................................................................................
General Operating Instructions.....................................................................................................................
Maintenance Instructions................................................................................................................................
Parts List.................................................................................................................................................................
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2
12
13
14
14
14
14
15
15
15
15
15
16
17
17
18
19
20
21
22
23
24
25
26
29
30
30
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31
31
31
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33

WARRANTY STATEMENT
American Panel Corporation
5800 SE 78th Street
Ocala, FL 34472-3412
American Panel Corporation products are warranted to the original user installed within the United
States and Puerto Rico to be free from defects in materials and workmanship under normal use and
service for the applicable period shown in the chart below.
NOTE: This Warranty does not apply to altered or misused parts.
American Panel Corporation agrees to repair or replace at its option, FOB Factory, any part which
proves to be defective due to defects in material or workmanship during the warranty period, providing
the equipment has been properly installed, maintained and operated in accordance with the HurriChill™
User’s Manual. Refer to the above chart for details and exceptions for various equipment items. Labor
covered by this warranty must be authorized by American Panel Corporation and performed by a factory
authorized service agency.
This warranty does not apply to remote or pre-assembled remote refrigeration systems requiring
electrical inter-wiring or refrigerant piping provided by others. In no event shall American Panel
Corporation be liable for the loss of use, revenue or profit or for any other indirect, incidental, special
or consequential damages including, but not limited to, losses involving food spoilage or product loss.
American Panel Corporation reserves the right to withdraw this warranty if it is determined that
equipment is not being operated properly. There are no other warranties expressed or implied.
During the warranty period, all requests for service MUST be made before any work is begun. Such
requests must be directed to American Panel Corporation Service Department, which will issue written
authorization when applicable. Without this authorization, the Warranty may be voided. The service
department can be contacted by mail at American Panel Corp., 5800 S.E. 78th Street, Ocala, Florida
34472-3412; or by telephone at 1-800-327-3015; or by fax at [phone]; or via email at
[email protected].
Proper installation is the responsibility of the dealer, the owner-user, or the installing contractor.
It is not covered by this Warranty.
WARRANTY COVERS PARTS LABOR
1 year from date of shipment1 year from date of shipmentCabinet Assembly
NONENONEProbes & Lights
NONE1 year from date of shipmentRefrigeration Components
Refrigeration Compressor 5 years from date of shipment NONE
1

Pre-Installation
Locate the packing list (located in the accessory box) and ensure that all items listed are present and accounted
for. If you determine that an item is missing please contact the factory prior to install.
Electrical & Refrigeration Requirements
AP20BC-1T
AP20BC-2T
AP20BC-3T
AP26BC-1T
AP26BC-2T
AP26BC-3T
AP36BC-1T
AP36BC-2T
AP36BC-3T
AP46BC-1T
AP46BC-2T
AP46BC-3T
AP20BCF-1T
AP20BCF-2T
AP20BCF-3T
AP26BCF-1T
AP26BCF-2T
AP26BCF-3T
AP36BCF-1T
AP36BCF-2T
AP36BCF-3T
AP46BCF-1T
AP46BCF-2T
AP46BCF-3T
Model Cabinet
Electrical
Refrigeration BTU/H
Required*
Refrigeration Type
Required
Cabinet
Amp Draw
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
208/60/1
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
8.2 A
15.5 A
22.7 A
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
Medium/Low Temp
28,000
56,000
84,000
34,000
68,000
102,000
44,000
88,000
132,000
70,000
120,000
180,000
28,000
56,000
84,000
34,000
68,000
102,000
44,000
88,000
132,000
70,000
120,000
180,000
Condensing Unit Installation
The condensing unit must be installed and connected in accordance with the installation manual provided with
the condensing unit.
The condensing unit and the cabinet must be connected to separate electrical power supply.
When the condensing unit is provided by a third party, verify that rating meets the requirements listed above.
The blast chiller refrigeration system is of pump down type. The blast chiller controller will control the refrig-
eration by closing and opening the solenoid valve located inside the blast chiller cabinet. For proper operation,
make sure the low pressure controller is set to cut out at 4PSI and cut in at 15PSI.
2
*Rating at 14°F SST and 105°F condensing temperature

Installation
American Panel Corporation equipment has been shipped in a package designed to sufficiently protect from
damage under normal shipping circumstances. Upon receiving the shipment, carefully inspect the package
for visible damage and check the number of packages against the Bill of Lading. Notify the carrier immedi-
ately of any shortage or damage to your shipment. Claims must be filed promptly with the carrier.
After receipt of shipment, carefully and safely remove the unit from the package. Check the contents of the
package against the packing list. Under no circumstances may a damaged piece of equipment be returned to
American Panel Corporation without first obtaining written permission.
To assure proper installation carefully read and comply with the following instructions.
WARNING - Please read the entire installation procedure before attempting to install the unit. Failure
to follow the procedures listed in this manual may result in voiding the warranty.
IMPORTANT - Due to the size and weight of this equipment, a minimum of two people are required to
install this equipment safely. All OSHA regulations must be followed while on the job site.
Typical Areas of Responsibility
Responsibility Trade Item
Site Preparation
Refrigeration Installation
Electrical
Plumbing
Refrigeration Start-Up
Service
Warranty
General Contractor
Equipment Dealer or
Sub-Contractor
Electrical Contractor
Plumbing Contractor
Refrigeration Contractor
Refrigeration Contractor
American Panel
Corporation
Area where the cabinet is to be
installed
Run condensate drain lines
Hang evaporators, run refrigerant
lines, set condensing units
Connect power to refrigeration
systems, connect power to door
circuits for the light, heater wire
and any other electrical accesso-
ries
Start up system and check opera-
tion
30-Day, 90-Day or 1-Year Refrig-
eration Labor Service Policy
(Optional)
10-Year Panel Warranty
1-Year Refrigeration Parts Warr.
5-Year Compressor Warranty
3

Reading the Floor Plan
Two floor plans are included with the unit. One will be located in the accessory box and the other will be
attached to the exterior door and frame assembly. Below is a sample floor plan.
UP
WALL PANEL
3
UP
ROOF PANEL
R1
UP
DOOR PANEL
D2 UP
FLOOR PANEL
F1
FEMALE
ROUT
MALE
ROUT
INDICATES PANEL WIDTH
A review of the floor plan will indicate all dimensions, as well as all wall, ceiling floor and door locations. All
wall, ceiling, floor and door/frame sections are numbered on the floor plan as well as on the corresponding
equipment. All wall panels will have an arrow indicating which edge of the panel should be up. The floor plan
is designed to help you easily and systematically install all components of the cabinet. For ease of installation
always start with wall panel number one.
Preparing the Installation Site
An overall inspection should be done of the installation area to familiarize oneself with potential problems
such as building walls, ceilings, floors or concrete slabs. These items need to be considered when preparing
the site. It is critical that the unit fits properly into the space provided.
PLEASE REVIEW THE FOLLOWING IN PREPARATION FOR INSTALLING THE UNIT:
Note any offsets for building columns.
Check condition of floor or slab (clean, smooth and level).
Check height restrictions (ceiling, beams, duct work, lights, piping, etc.).
Check location of floor drains and condensate lines.
Check compliance with all building, electrical and mechanical codes.
Verify that the door will open without restriction and does not obstruct frequent traffic patterns. The
door should swing away from traffic flow when possible. 4

Preparing the Installation Site (Cont’d)
Determine if panels of considerable length can be transported through door openings, hallways and
stairways.
Check and determine if the floor has been treated prior to installing the unit.
Note the location of any special accessories (heated relief vents, alarms, etc.)
Cam-Lock Operation
The cam-lock locking device is located in the perimeter edge of all panels. Cam-Lock access holes are located
on the interior side of the panels. Generally speaking the male locks are located on the right side, top and
bottom of the wall panels.
The cam action of the lock will pull the panels together, compressing the factory applied gasket and providing
an air tight seal.
To operate the cam-lock, (as shown above) insert the panel lock wrench (located in the accessory box) through
the lock access hole and into the hex opening in the male cam-lock. Turn the panel lock wrench counter clock-
wise to check that the locking arm is brought to a completely open position. Next, rotate the panel lock
wrench clockwise 3/4 of a full turn to actuate the lock engaging the locking arm to the lock pin. The cam action
of the lock will pull the panels together, compressing the factory applied gaskets and providing an air tight
seal. Finally, rotate the panel lock wrench approximately 1/4 turn to fully actuate the lock by securing the cam-
lock arm to the pin. Once all the cam-locks are engaged, the access holes must be plugged with the supplied
lock hole buttons (located in the accessory box).
• Male and female cam-lock mechanisms must line-up on adjacent panels, but are able to tolerate a +/-
1/8” tolerance.
• Continually check to see that the tops of the adjacent panels are evenly lined up and flush before locking.
• Continually check to see that the interior seam of the panels being locked together is flush, tolerance is
+/- 1/64”.
5

Unit Assembly
1. Place and level the oor panel.
2. Assemble the left, right and rear wall panels.
Fasten panels to oor panel.
3. Place the evaporator assembly in the unit.
6
NOTE: Please review the next section before starting assembly to ensure proper installation.

Unit Assembly (Cont’d)
4. Install and fasten the door assembly to the
walls and oor.
5. Place and fasten roof panel. Route control
cables through roof panel cutout.
6. Install the air deectors (per the instructions below) on the
wall where the evaporator assembly will be installed.
7
• Align the top of the corner air deectors to the ceiling panel.
• Align the center air deector at 9”below the ceiling panel.
• Be sure the center deector is centered on the side wall

Unit Assembly (Cont’d)
7. Position the coil assembly along the side wall behind the side
of the door where the unit controller is located.
8. Secure the evaporator to the
roof panel using the 3/8”
screws, washers and nuts
provided.
9. Remove and discard the
temporary wooden
support frame.
8