AmeriPak 140 User manual

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper
AMERIPAK MODEL 140
OPERATOR'S MANUAL

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper
a division of o.p.Schuman AND SONS, INC.
2001 County Line Road
Warrington, PA 18976
PHONE: [phone]
FAX: [phone]
WEBSITE: ameripak-ops.com
For parts and service,
call, fax or email Jim O’Shea directly:
Phone: [phone] Ext. 133
Fax: [phone]
Email: [email protected]

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper i
This manual for the Model 140 is intended to be an aid as well as a guide to assist you in the
installation, operation and service of your horizontal wrapper. It has been outlined and
prepared with the service and operating personnel in mind with the manual broken down into
various sections for quick, easy reference.
In order to obtain the most from this manual and better understand your machine, read each
section thoroughly prior to operating the machine. The information contained is essential for
correct operating procedures and as a prevention from costly down time and machine damage.
The care you give your machine will greatly determine the satisfaction and service life you will
obtain from it.
AmeriPak®
For parts and service: call, fax or email Jim O’Shea directly:
Phone: [phone] Ext. 133
Fax: [phone]
Email: [email protected]
This manual has been prepared for:
_________
Manual Version 3.2 February 2013
a division of O.P. Schuman and Sons, Inc.
2001 County Line Road
Warrington, PA 18976
PHONE: [phone]
FAX: [phone]
WEBSITE: ameripak-ops.com
Machine Serial #_____

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper ii
TABLE OF CONTENTS
SECTION ONE
GENERAL
Description 1-1
Machine Identification 1-1
Machine Repainting 1-1
Polyclorinated Biphenyl Lubricant Additives 1-1
Installation 1-2
Pre-Start Up Machine Review 1-2
Warranty 1-3
Manufacturer’s Warranty 1-3
Part Warranty 1-3
Wear Parts 1-3
Machine Site Selection 1-4
Machine Hookup Requirements 1-4
Electrical Grounding of the Machine 1-4
Overall Machine Dimensions 1-4
Standard Machine Specifications 1-5
Wrapping Material Requirements and Instructions 1-6
Printing Instructions 1-6
Safety Instructions 1-7
OPERATOR
Controls and Instruments 1-8
Electrical Control Panel 1-8
Operator Interface Touch Screen 1-9
Opening Screen 1-9
Main Screen 1-9
Functions 1-10
Status 1-10
Menu Screen 1-10
Product Screens 1-11
Product Parameter Screen 1-12
Product Setup Screen 1-12
Adjusting Machine Parameters 1-13
Rate Adjust Screen 1-13
Package Length Adjust Screen 1-14
Date Code Adjust Screen 1-14
Adjusting Heater Setpoints 1-15
Heater Adjust Screen 1-15
Parent Roll Installation and Placement 1-16
Lower Control Panel 1-17
Crimper Phasing 1-17
First Wheel Disengage and Pressure Setting 1-18

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper iii
TABLE OF CONTENTS
SECTIONONE
OPERATOR
(Continued)
Second Wheel Pressure Setting 1-18
Pull Wheel Pressure Setting 1-18
Crimper Speed Control 1-19
Remote Electrical Box 1-20
Film Threading through the Former 1-21
Product Size Changeover Chart 1-21 & 1-22
Printed Film Registration System 1-23
Set Package Length 1-23
Film Threading 1-23
Phase The End Crimper 1-23
Turn the System On 1-23
Adjusting the Electric Eye Scanner 1-23
Preliminary Set-Up Procedure 1-23
Sensing a Dark Mark on a Light Background 1-23
Sensing a Light Mark on a Dark Background 1-24
Special Considerations for Highly Reflective Foils 1-24
Teach the Location 1-24
Advancing the Print Location on the Package 1-25
Retarding the Print Location on the Package 1-25
Troubleshooting the Electric Eye 1-25
SECTION TWO
MECHANIC
Setting the Adjustable Former 2-1
Film Threading through Former 2-2
Infeed Conveyor Side Guide Adjustment 2-3
Crimper Pause 2-3
Crimper Phasing Control 2-4 & 2-5
Conveyor Change for a Different Pusher Pitch 2-5
Cutting Head Adjustment 2-5
Incorrect Crimper Pressure 2-6
Smashed or Distorted Film in Seal Area 2-6
Crimper Spring Pressure 2-7
Knife and Anvil Setting 2-7
Knife Adjustment 2-7
Knife and Anvil Replacement 2-9
Re-Timing the End Crimper Assembly 2-9
AmeriPak Printed Film Registration System (Optional) 2-10
Adjusting the Photoelectric Scanner 2-10
Preliminary Set-Up Procedure 2-10

AmeriPak®
AmeriPak Model 140 Horizontal Wrapper iv
TABLE OF CONTENTS
SECTION TWO
MECHANIC
Continued
Sensing a Dark Mark on a Light Background 2-10
Sensing a Light Mark on a Dark Background 2-11
Special Considerations for Highly Reflective Foils 2-11
Troubleshooting the Electric Eye 2-11
Registration Mark Problems 2-11
Multiple Mark Indication Problems 2-12
Other Problems 2-12
Diagnostics 2-12
Diagnostics Screen 2-13
Heaters Diagnostic Screen 2-13
Registration Diagnostic Screen 2-14
I/O Diagnostics Screens 2-14
I/O Inputs Screen 2-15
I/O Outputs Screen 2-15
Lubrication 2-16
SECTION THREE
ELECTRICAL
Electric Physical Diagram 3-1
Electric Box 3-2
Control Panel 3-3
Remote Control Box 3-4
SECTION FOUR
TROUBLESHOOTING
Troubleshooting
4-1
SECTION FIVE
PARTS LIST
Parts List 5-1

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-1
GENERAL
DESCRIPTION
The AmeriPak Model 140 Horizontal Wrapper is a multipurpose wrapping machine
capable of speeds up to 140 PPM. The machine has the capability to wrap products in
heat sealable materials including polypropylene and laminated wrapping materials. It
can also be adjusted over a wide range of operating speeds through means of a
convenient variable speed drive. This model is built with sturdy construction to offer
years of dependable trouble free service.
MACHINE IDENTIFICATION
The machine identification plate is located on the side of the electrical box. For your
convenience, we have put your machine's serial number into the block on the first page
of this manual. You should always include the machine model and serial number in all
correspondence and telecommunications regarding your machine.
MACHINE REPAINTING
When repainting your Ameripak Model 140 Horizontal Wrapper, it is essential that
proper paint be used that is acceptable in food grade applications. A non-leaded paint
must be used for food packaging machines. Contact AmeriPak for the paint
specifications of your wrapper.
POLYCLORINATED BIPHENYL LUBRICANT ADDITIVES
The Food and Drug Administration (FDA) has issued directives prohibiting the use of oil
and lubricants containing polyclorinated biphenyl (PCB) in, around or on food
processing equipment.
CAUTION:
DO NOT USE OILS OR LUBRICANTS
CONTAINING POLYCLORINATED BIPHENYL.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-2
INSTALLATION
Upon receipt of your machine, carefully check the machine over for damage and
vandalism. If vandalism or damage has occurred, it is recommended that
photographs be taken and a claim filed with the carrier immediately.
The AmeriPak Wrapper may be shipped fully assembled or partially assembled with
receiving conveyor and/or discharge conveyor detached. The overall size and weight of
the shipping cartons is determined by shipping requirements.
As the shipping cartons are received, keep the cartons in an upright position and follow
any instructions indicated on the container. Move the cartons to the proper location site
by forklift truck or hand truck. Once at the proper location, the crating should be
carefully removed and discarded allowing for a clean, safe access to the machine.
A domestically shipped machine is secured to a support platform. Each machine may
be sprayed with a rust preventative solution which can be removed by dry wiping the
machine. Moisture preventative material and polyethylene are also used for protection
against the weather.
Those machines shipped outside the United States are prepared in a similar fashion to
the domestic machine. The rust preventative is also of a heavier grade and can be
removed by wiping with a good quality cleaning solvent. Note: If more than one
machine is shipped and they are disassembled, the disassembled segments are tagged
for identification as a unit. Insure that disassembled segments for a wrapper "a" go
back together with wrapper "a".
PRE-STARTUP MACHINE REVIEW
If you have requested an AmeriPak Service Technician to install your machine, you will
notice he will spend time going over the machine to tighten all fasteners and confirm
component alignment.
If you have not elected this extra charge service, it is a good idea for you to go
over the machine with tools to tighten all screws and fasteners. We use lock
washers and chemical locking means when the machines are assembled,
however the transport of the machine will often make machine assemblies or
parts come loose or shift in their position. If parts seem to be out of visual
alignment or there is any unusual noise coming from the wrapper upon start-up,
stop the machine immediately and call AmeriPak service to discuss the situation.
It may be in your best interest to have an AmeriPak service technician come to your
plant and review the wrapper, re-setting any component that is out of alignment. We do
offer a 6-month part warranty, but this warranty does not cover parts that are damaged
as a result of improper start-up.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-3
WARRANTY
While we are speaking about warranty, let us review just what our machine warranty
covers.
MANUFACTURER'S WARRANTY
In all instances where we purchase an assembled component, such as a gear box or
electric eye module, the warranty that accompanies this product is the warranty we
guarantee on the part. This will typically be 6 months to 1 year.
PART WARRANTY
Parts which we manufacture are guaranteed for 6-months from the shipment date of
the wrapper. The warrantee covers a flaw in manufacture that was not detected. For
example, if a shaft breaks and upon breaking reveals a small hole in the center of the
shaft that caused the breakage...that would be a warranty part breakage. However, If
the machine is mis-adjusted, then turned on and various components clash into each
other causing damage...that is not a warranty breakage. Any part that breaks under a
warranty condition should be returned to the factory for review. In the meantime, we will
send you another part, crediting you for this part upon inspection of the part and
confirmation the part broke because of a flaw.
WEAR PARTS
These are parts that are consumed as a function of their normal operation, such as light
bulbs, drive belts, clutches and brakes. They are not covered by warranty replacement.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-4
MACHINE SITE SELECTION
Careful consideration should be given to the machine installation site. The area you
choose should have solid footing and be properly lit. Be sure to position the machine so
that it is accessible from all sides for service and maintenance.
MACHINE HOOKUP REQUIREMENTS
The necessary electrical and air requirements should be available for the machine, as
noted on the machine equipment order.
ELECTRICAL GROUNDING OF THE MACHINE
Take care to carefully ground the wrapper for safety purposes. This can be done by
securing a ground wire to the frame of the wrapping machine.
OVERALL MACHINE DIMENSIONS
Figure 1-1

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-5
AMERIPAK MODEL 140 HORIZONTAL WRAPPER
STANDARD MACHINE SPECIFICATIONS
Length 151”-158”
Width 42 7/8"
Height 65"
Weight (Approx.) 1600 lbs. (726 KG.)
Working height (Approx.)
from Floor 36 3/4"
Speeds Up to 140 packages per minute, depending on package
size, material feeding capability.
Pusher Chain
Receiving conveyor 54" (1370 mm) Clear feeding space
Single parent roll-(Max. roll
capacity) Width 20" (510 mm)
O.D. 13" (330 mm)
Package Size Parts 1 set
Fin Seal 3 sets of wheels: first pulling, second sealing, third pulling.
Crimpers 2-up (# & dia. to suit application)
Cut Length Adjustment Touch Screen
Discharge Conveyor
Heat Controls Three solid state controls, one for each crimper and one for
the fin seal.
Product Flow Left to right, facing control Panel
Packaging Size
Length 16" (406 mm)
Width 9.0" (230 mm)
Height 4" (100 mm)
Electrical Motor 1 HP variable speed drive A.C. 230 volt, 3 phase, 60 hertz
Finish Powder Coat
Specifications subject to change without notice.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-6
WRAPPING MATERIAL REQUIREMENTS & INSTRUCTIONS
Figure 1-2 Package Layout Design
PRINTING INSTRUCTIONS
Registration mark must be located as shown. The printed mark must be opaque and
not smaller than 3/8" x 7/8". It may be located anywhere along the edge.
All print other than that targeted for registration must be within the allowable printing
area as shown. No printing ink should be applied to heated seal areas.
Production under actual working conditions may indicate a change in dimensions of the
product, wrapping material or type of wrapping material. AmeriPak assumes no
responsibility for the type and character of any packaging materials purchased to be
used on this machine. We recommend the customer purchase only a trial order of
wrapping material to confirm performance.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-7
SAFETY INSTRUCTIONS
Be sure the following safety instructions are read, understood and become a part of
daily practice when operating or maintaining AmeriPak equipment. Help prevent
personal injury and/or property damage.
1. Do not attempt to operate any machine until you understand how it functions. If you
are not certain after studying the service manual, contact AmeriPak for assistance.
2. Never operate the machine unless all guards are in place and do not attempt to make
any safety device inoperative.
3. Never start a machine until you are certain that all personnel and foreign objects are
clear.
4. In cases where a machine cycles automatically, be sure everyone is aware of the
automatic cycling.
5. Check all safety switches and other devices daily to be sure they operate.
6. Never perform maintenance or repair work until you are sure the power is turned off
at the main control panel.
7. Do not operate or perform maintenance or repair on a machine when taking any kind
of drug, sedative or when under the influence of alcohol or overly fatigued.
8. Never, never reach into moving parts to clear a jam of any type.
9. Do not wear loose clothing, long hair or jewelry of any kind which could get caught
in moving parts.
10.Keep the floor around the machine clean and free of obstructions, such as loose film
and water. If water is necessary at the machine, be sure to wear shoes that do not
slip on wet floors.
11.Always wear safety glasses, hard hats, hearing protection and any other personal
protective equipment in areas that require them.
12. Pay strict attention to all caution, warning, and danger signs.
13. Proper machine location has good sound footing, proper lighting and is accessible
from all sides for service. Clutter of all types should be kept to a minimum. DO NOT
place the machine in a combustible area or near combustible material.
14. Proper handling of your machine during installation to prevent damage and personal
injury is an absolute necessity. Use proper tonnage hoists and forklifts to lift the
machine. Also be sure adequate slings are used.
Pictures in this manual may show the machine without guards. This is done for
information only.
GUARDS ARE SUPPLIED WITH THE MACHINE AND MUST BE IN PLACE
BEFORE OPERATING.

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-8
OPERATOR
IMPORTANT !!!
Read and understand the OPERATOR section of this manual BEFORE
attempting to operate this horizontal wrapper. All operators must first
understand the controls and features of the wrapper if you are to
operate this machine in a safe manner.
CONTROLS AND INSTRUMENTS
Operation of the AmeriPak Model 140 Wrapper is controlled by an upper electric control
panel, a remote electric control box at the side of the infeed conveyor, a crimper
mechanical velocity control with lock located at the end of the machine under the
discharge conveyor, and a crimper phasing control knob located at the front of the
machine.
ELECTRICAL CONTROL PANEL
The main electrical control panel (Fig. 2-1) is located over the fin wheel guard and
includes the operator interface touch screen "1", the power switch "2" and the optional
registration control indicator lights "3".
Figure 2-1

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-9
OPERATOR INTERFACE TOUCH SCREEN
The AmeriPak Model 140 is equipped with an electronically controlled touch screen. The
touch screen allows you to control and monitor certain machine functions and store
information for up to 15 products.
As an operator, you can select a product from the product list. Once selected, the
operating parameters that are stored for this product are displayed.
OPENING SCREEN
When the power for the machine is turned on, the OPENING SCREEN will be displayed.
This screen indicates that power is on and machine operation can proceed.
MAIN SCREEN
The MAIN SCREEN is your primary operating screen which controls the machine
functions and shows machine status
Opening Screen
Main Screen

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-10
FUNCTIONS
1. Heaters – Off/On
2. Main Drive – Manual (jog)/Auto
3. Registration (Optional)
STATUS
1. Selected Product
2. Machine Running or Stopped. If running, the machine speed in packages per minute
(PPM).
3. Mode – Manual or Automatic. To start or stop machine, the buttons on the
remote control box at the side of the infeed conveyor must be operated.
4. If machine is equipped with registration - Off/On.
5. Package Information
6. Fin Wheel and Crimper Temperatures
7. Machine Fault Messages
MENU SCREEN
On the MENU SCREEN you can select to go to the MAIN SCREEN, the PRODUCTS
SCREEN or the DIAGNOSTICS SCREEN.
Menu Screen

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-11
PRODUCT SCREENS
Product screens allow you to list the products by description that you run repeatedly.
Examples: Donut, Tablet, CD, etc. Product description cannot be more than twelve (12)
characters. Two screens allow you to enter up to fifteen (15) products.
Products Screen
(1 through 8)
Products Screen
(9 through 15)

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-12
PRODUCT PARAMETER SCREEN
By pressing product #1 on the products screen, the PRODUCT PARAMETER SCREEN
will appear.
Various parameters for product #1 can be entered by pressing the dark blocks. A key
pad will be displayed to select this product and it’s parameters. For machine operation,
press “Load.” This product ‘s parameter will then appear on the MAIN SCREEN.
PRODUCT SETUP SCREEN
This screen allows you to save the various mechanical settings for product #1 for future
reference.
By pressing a dark block, a keypad will be displayed. Enter the setting information to be
saved.
Product #1
Product Setup Screen
Product #1
Parameter Screen

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-13
ADJUSTING MACHINE PARAMETERS
On the MAIN SCREEN press the ‘ADJ’ button, the Rate Adjust screen will appear.
RATE ADJUST SCREEN
Pressing the (+) button will increase the wrapper speed. The speed is displayed above
in packages per minute. Pressing the (-) button will decrease the wrapper speed. To
return to the Main Menu, press the "MAIN" button. Pressing the "NEXT" button will
display the Package Length Adjust screen.
Rate Adjust Screen
Main Screen
PRESS

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AmeriPak
AmeriPak Model 140 Horizontal Wrapper 1-14
PACKAGE LENGTH ADJUST SCREEN
Pressing the (+) button will increase the package length. The package length is
displayed above in inches. Pressing the (-) button will decrease the package length. To
return to the Main Menu, press the MAIN button. Pressing the NEXT button will display
the Date Code Adjust screen. To return to the previous screen, press the BACK button.
DATE CODE ADJUST SCREEN
Pressing the (+) button will move the date code position to the right. The date code position
is displayed above in counts. Pressing the (-) button will move the date code position to the
left. To return to the Main Menu, press the "MAIN" button. To return to the previous Adjust
Screen, press the "BACK" button.
Package Length
Adjust Screen
Date Code Adjust
Screen