Ametek Land NIR-B User manual

Electrical Auto Retract System for NIR-B Borescopes
i
QUALITY CUSTOMER SOLUTIONS
NIR-B Electrical Auto Retract
INSTALLATION GUIDE
PUBLICATION NO813705
LANGUAGE: ENGLISH
ISSUE: 1
DATE: 20 NOVEMBER 2019

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand, DO
NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or loss of data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer
to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by AMETEK Land may be hazardous. Read and
understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact AMETEK Land.
Wear Protective Gloves Wear Protective Clothing
Wear Eye Protection Wear Ear Protection
Wear Safety Boots Wear Face Protection
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact AMETEK Land.
IMPORTANT INFORMATION - PLEASE READ

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand, DO
NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or loss of data.
Signs and Symbols used on equipment and Documentation
Caution, risk of electric shock.
Caution, attention to possibility of risk of damage to the product, process or surroundings. Refer
to instruction manual.
Caution, hot surface.
Protective Conductor Terminal.
Observe precautions for handling electrostatic discharge sensitive devices.
Equipment Operation
Use of this instrument in a manner not specied by AMETEK Land may be hazardous. Read and
understand the user documentation supplied before installing and operating the equipment.
The safety of any system incorporating this equipment is the responsibility of the assembler.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact AMETEK Land.
Wear Protective Gloves Wear Protective Clothing
Wear Eye Protection Wear Ear Protection
Wear Safety Boots Wear Face Protection
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact AMETEK Land.
IMPORTANT INFORMATION - PLEASE READ
Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
China
AMETEK Land China Service
Tel: [phone] ext 122
India
AMETEK Land India Service
Tel: +91 - 80 67823240
Email: [email protected]
Web: www.ametek-land.com
For further details on all AMETEK Land oces, distributors and representatives, please visit our website.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
The maximum storage temperature is 10 °C (18 °F) higher than the maximum operating temperature.
The minimum storage temperature is 10 °C (18 °F) lower than the minimum operating temperature.
Refer to the Technical Specication for details of the operating temperature limits.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be carried out in accordance with local and national
regulations.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department for details of the
correct returns procedure.
Any item returned to AMETEK Land should be adequately packaged to prevent damage during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for
the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Registered ISO 9001 Management System approvals apply in the USA.
UK Calibration Laboratory: UKAS 0034.
USA Calibration Laboratory: ANAB Accredited ISO/IEC 17025.
National Accreditation Board for Testing and Calibration Laboratories approvals apply in India.
Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity
to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause
interference and possible failure where the radiated emissions exceed the EMC directive.
The protection provided by this product may be invalidated if alterations or additions are made to the
structural, electrical, mechanical, pneumatic, software or rmware components of this system. Such
changes may also invalidate the standard terms of warranty.
Copyright
This manual is provided as an aid to owners of AMETEK Land’s products and contains information
proprietary to AMETEK Land. This manual may not, in whole or part, be copied, or reproduced without the
expressed written consent of AMETEK Land.

Installation Guide
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
Contents
1 Auto Retract System Overview 1-1
2 SystemComponentSpecications 2-0
3 InstallationOverview 3-0
4 Manufacture of a Base Frame 4-1
5 Mechanical Installation Sequence 5-1
6 Systemadjustmentandalignmenttoprocess 6-0
7 Installing the ECU 7-1
8 InstallingtheIMAGEPROSoftware 8-0
9 Operating the System 9-1
10 Maintenance 10-0
Appendix - Installation Drawings

Installation Guide 1 - 1
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
TheseinstallationinstructionscoverspecicdetailsoftheNIR-borescopeAutoRetract
(AR)system–theyaremeanttobereadinconjunctionwiththeinstructionsforthe
NIRborescopeitself,andtheuserguidetotheImageProNIR-bsoftware.
1.1 System Description
TheNIR-borescopeAutoRetract(AR)systemcomprisesaslidebeamandcamera
supportontowhichismountedtheNIR-borescope(NIR-b)initscoolingjacket.
WhentheNIR-blenssystemisinsertedintothehotprocessarea,itrequiresairand
watercoolingtokeepitscomponentswithinoperationallimits.Ifthecoolingfailsand
thelenssystemrisesaboveitslimit,damagetothelenseswilloccur.
TheARsystemwillremovetheNIR-Bfromtheprocessif:
• thepowerislost(ithasbatterybackuptodothis)
• anyofthecoolingservices(air/water)tothelenssystemarelost.ForPLC
rmwareversion2.1andabove,theAutoRetractwilloperatewhenthewaterhas
beenoforoverthreeminutes
• theNIR-Blenssystemtemperaturereachesitsalarmlevel
AFurnaceSealAssemblyensuresthatwhentheNIR-bisretractedfromtheprocess,
theprocessviewportissealedowithaFurnaceSealAssemblyandpurgeair.
Watercoolingrstfeedsthroughtherearofthewater-cooledjackettocoolthe
borescopeelectronicsandthenpassesalongthelengthofthejackettocoolthelens
sectionofthecamerawithintheprocess.
Theinstallermustensuretherecanbenoaccesstomovingpartsandthatthesystem
meetslocalsafetyregulations.
Acombinationoffaults(i.e.thewaterowstops,andtheARsystemfailstoretract),
couldleadtoabuild-upofpressurewithinthewatersystemandthereforethewater
systemisttedwithpressurereliefvalves(6bar).
The AR system has an Electronic Control Unit (ECU) which replaces the passive terminal
boxofthestandardinstallation.ThiscontainsthemonitoringandcontroloftheAR
system.
Thesystemsback-upbatteryismountedinaseparateenclosureattachedtotheECU.
ThisensuresthatanygasesescapingfromthebatteryaredistancedfromtheECU’s
electroniccomponentsremovingriskofexplosion.Ventsonthebatteryboxallowthe
gasestoescapeharmlesslyintotheatmosphere.
AUTO RETRACT
SYSTEM OVERVIEW
1

Installation Guide
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
2.1 NIR-B Borescope Thermal Imager
DetailsofthecameracanbefoundintheNIR-BBorescopeInstallationGuide.
2.2 Imaging Workstation Computer
DetailsofthecomputercanbefoundintheNIR-BBorescopeInstallationGuide.
2.3 ECU
Power  : Vac 90-132/180-264VAC,autoselect
    Iac 2.20/0.83A115/230VACtypical
    Freq 50-60Hz
Temperature : 0°Cto50°C
Size  : 800x500x300mmnominalmax
Weight  : 30kgmax
UserI/O : Lenstemperature 4-20mA,0-200ºC
    MaxloopResistance300ohms
Isolated
    Lens‘over-temperaturewarning’relay
    Operatingpoint: 150ºClenstemperature
        [retractoperatesat180ºC]
    Contacts:  NO
    Rating:  0.3Aat125VAC;1Aat30VDC;resistive
    ‘SystemOK’relay
    ‘Inposition’relay
    Contacts:  NO/NC
    Rating:  10Aat250VAC;10Aat30VDC;resistive
Sealing  : totherequirementsofIP54
Battery  : Siemens6EP19356MD31[24V,2.5Ah]
    HighTemperatureMaintenanceFreeSealedLeadAcid
2 - 0
SYSTEM COMPONENT
SPECIFICATIONS
2

Installation Guide 2 - 1
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
2.4 Auto-Retract System
Power  : SuppliedfromECU
Temperature : 0°Cto60°C
Size  : 2000x740x570mm(1270mm@30°angle)
Weight  : NIR-Bwithauto-retract:65kgmax
    •Probe:5kg
    •Water-cooledJacket:15kg
    •AutoRetract:45kg(modularsections,Max22kg)
    •MainBody:24kg
    •PortSeal:7kg
    •LargeHeatShield:5.7kg
    •SundriesTotal:8.3kg

Installation Guide
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
The System Overview is shown on installation drawing sheet 1.
The NIR Borescope Auto-Retract (AR) installation can be broken down into the following
steps (gure 3-1):
A. Fabrication of a front support frame (height adjustable recommended) to x the
AR front bracket (see Installation drawing sheet 1).
B. Installing the AR system main assembly to AR front bracket.
C. Attaching the port seal assembly to the main assembly.
D. Fabricating and installing rear support frame to x the rear AR bracket.
E. Clamping the NIR-b and water-jacket to AR System and attaching port seal
sundries.
F. Connecting the water and purge air (both supplies, see installation drawing sheets
5 & 6).
G. Installation of heat shielding.
Followed by:
• Installation of the ECU & its electrical connections to the NIR Camera & customer
facilities.
• Installation of the IMAGEPro Software.
• Operating the System.
INSTALLATION
OVERVIEW
3
Fig. 3-1
3 - 0

Installation Guide 4 - 1
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
WARNING
Makesurethatthebaseframeisfullysupportedduringinstallation.
Metallicsurfacesmaybecomehot(over73°C/163°F)during
installation.EnsurethatthecorrectPersonalProtectionEquipment(PPE)
isworn).
TheARmustbesupportedsothat:
• Theborescopealignswiththefurnaceholeanddoesnotprotrudefromthe
furnace insulation (see installation drawing sheet 8)
• TheARcanbexedtothefrontandrearsupportsusingthefrontandrearaxis
supportbracketsprovided.
• The front support is seated close enough to the furnace wall to allow the port seal
to mate to walls surface (see installation drawing sheet 2)
• The weight of the system is supported at the front and rear using the front and
rearinstallationpointsattherequiredangle[Max30⁰](seeinstallationdrawing
sheet 1)
• FreemovementofthewaterpipesandelectricalcablesisallowedastheAuto
Retract System operates (see installation drawing sheet 1)
NOTE
Whenmanufacturingtheframe,itishighlyrecommendedthatitsheightin
eachcornercanbeadjustedin situinordertohelpwithnalalignment.
MANUFACTURE OF A
BASE FRAME
4

Installation Guide4 - 2
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
TheangleatwhichtheNIR-bcamerasitsisdictatedbythepivotpointandtheheight
oftherearcustomersupport.Simpletrigonometrycanbeusedtoapproximatethe
distancerequiredbetweenthefrontandbacksupportsinthehorizontalandvertical
axiswhere;
• C=1600mm(constant)
• A= the required angle to suit port hole
• b=theresultinghorizontaldistancerequiredbetweensupports
• a=theresultingheightdierencebetweensupports(SeeFig.4-1)
Fig.4-1

Installation Guide 5 - 1
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
MECHANICAL
INSTALLATION
SEQUENCE
5
Fig.5-1
1) Attachthesuppliedfrontbrackettothe
prefabricatedsupportframeusingM20bolts.
Itisrecommendedthatthesupportframebe
madeheightadjustable(Minimum200mm/8in)
foreaseofinstallation.
See installation drawing Sheet 2 for mounting
details.
Fig.5-2
2) Attachthemainbodysectiontothebracketby
restingtheaxisbarwithintheUsectionsofthe
bracketensuringthebodysectionsitsbetween
thebracketuprights.
Fig.5-3
3) Onceseated,unscrewtheM16boltsandnut
outasfaraspossiblewithoutcompletely
removingthem.

Installation Guide5 - 2
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
4) Next,taketheportsealsectionandslidethe
sidesofthebracketoverthethroughboltand
theM16clampingnuts.Theportsealboxcan
beseparatedfromitsbracketbyunscrewing
theM12boltsoneachsideifrequired.
Fig.5-4
Fig.5-5
5) Onceinplace,slidethebracketupandtighten
theM16nutandM16bolts(Note: do not
fully tighten at this point, connections
should be tightened so the assembly can
still pivot on the bracket).Thepurgeair
hosecanbettedatthispoint.
Fig.5-6
6) Nowthattheassemblyissecuredonthe
bracket,thebackendoftheassemblycan
eitherberestedonatemporarysecure
structureorontheoor.
Fig.5-7
7) Next,ttheARquickreleaseclamptothe
assemblybyunscrewingtheM10boltstoallow
theclamptoslideontothebracket.
 Then,re-tightenthebolts.
30Nm
40Nm

Installation Guide 5 - 3
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
8) Assemblethecamerajacketbyundoingthered
handleandopeningtheclamp,seatingthebody
ofthejacketandtighteningtheclamp.
 Attachtheportsealbyslidingitovertheendof
thetubeandsecuringinpositionusingthe4x
M6bolts.Thiscanbeadjustedlaterasrequired.
Fig.5-8
Fig.5-9
1
2
3
9) Assemblethewaterandairsensorassemblies
viathethreeconnectionpoints.
Attach all three sections in the order shown
usingthe½inBSPPswiveladaptors,two
suitablespannersandPTFEtape.
 Makesurethatthemaleendsofthesensor
assembliesarepointingdownward(thesewill
beadjustedlaterifrequired).
Fig.5-10
10) Attachthewaterandairsupplyhosesfromthe
sensorstothesystem.
 Markapointoneachhosesection,approx.
820mm/32infromoneend.Securethispoint
oneachhoseasshownusingthebracket
providedwiththemeasured820mm/32in
section of each hose to the left (as per view
shown).
Secure the left-hand side of each hose to the
water-jacketandtheright-handsidetothe
1/2inBSPPmalettingsonthewatersensor
assembliesasperinstallationdrawingsheets5
&6.
3Nm

Installation Guide5 - 4
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
11) Thebaseshieldisattachedbytwoslotseach
featuringalargehole.Thelargeholesimply
tsovertheM10nut&boltattachedtothe
undersideofthemainassemblyandthenthe
shieldisslidsotheboltsitswithinslot.
 TightentheM10bolttosecuretheshieldat
bothends.
Fig.5-11
Fig.5-12
12) Thefrontshieldisconnectedbyreleasingthe
twofrontthumbscrews,slidingtheslotsofthe
shieldoverthethreadsofthescrews,andthen
tighteningthethumbscrews.
30Nm
13) Removethemotorboxlidandtakethered
andblackwiresfromtheairsensorasshown.
Fig.5-13

Installation Guide 5 - 5
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
14) Feedthewiresthroughthetopgland,which
featureadualgrommet,asshown.Connect
thewires(RedtoRed&BlacktoBlack)viathe
terminalblock,andreplacethemotorboxlid.
Fig.5-14
15) Connecttheblackleadfromthemotorboxto
thewatersensorasshown.
Fig.5-15
16) The customer air and water connections
canbeconnectedaspertheinstallation
drawingspages5&6andthesystemcanbe
aligned/adjusted.
 Oncethecameraisinposition,allbolts
shouldbesecuredwithhandtools.
 Theboltsinstep5shouldbesecuredonly
whentheangleiscorrect.

Installation Guide
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
Thefrontandbackpositionswitchtriggerpointscan
alsobenelyadjustedusingtheneadjustment
screws on the main carriage of the retract system
(Fig.6-2).
Onceadjusted,tightenthescrewsto5Nm.
RefertoSection9.
SYSTEM
ADJUSTMENT AND
ALIGNMENT TO PROCESS
6
Thesystemcameracanbealignedtotheportleftto
rightbyeithermovingthepositionofthefrontand
rearbracketalongtheboltslotsorviatheadjustable
clampbase(Sheet9oftheInstallationDrawings).
Thecameracanbeadjustedforwardandbackward
byusingthe2xM10boltsoradjustingitspositionin
thequickreleaseclampasshownonSheet9ofthe
InstallationDrawings.
Ifrequired,thefrontpositionswitch(Fig.6-1)canbe
movedeasilybylooseningthe2xM5Capheadbolts
and sliding into the required position along the linear
slideassembly.Therearswitchcanbeadjustedin
thesamemannerifrequired.
Adjust/replacecabletiesasnecessary.
Onceadjusted,tightentheboltsto6Nm.
Fig.6-1
Fig.6-2
6 - 0
6Nm
5Nm

Installation Guide 7 - 1
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
This section covers installation of the ECU & its electrical connections to the NIR
Camera & customer facilities
Cable requirements are shown on installation drawing Sheet 4.
Connection details are shown on installation drawing Sheet 7.
Mechanical Details are shown on Sheet 3.
7.1 Connecting Customer Mains to the ECU (Cable 1)
CAUTION
The ECU must be mounted in a location away from heat source, but must be in
a position where the operator of the ECU can see the NIR-B Auto-Retract.
Requirements
• The battery is located in a separate vented enclosure attached to the ECU – DO
NOT block the vents of the enclosure.
• The base of ECU must be between 0.4 and 1.8 m above the ground to provide
access for wiring and operation.
• The ECU cables to the auto retract are 20m long maximum.
2) Strip back the wires of the free end of the mains
cable to the appropriate lengths and feed them
through MAINS cable entry gland (Fig. 7-2).
Fig. 7-2
Fig. 7-1
INSTALLING THE ECU
7
Recommendations
• Incoming mains wiring is secured against
movement
• A disconnection device is mounted close to the
ECU and marked for the purpose
1) Open the lid of the ECU to reveal the
connection terminals on the DIN Rails
(Fig. 7-1).

Installation Guide7 - 2
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
7.2 Connecting the Motor Box to the ECU (Cable 2)
Land-supplied20mcable-809077
1) PassthefreeendofthecablefromtheMotor
Box through the MOTOR BOXcableportentry
andsecureitwiththeCableGland(Fig.7-4).
2) ConnecttheMotorBoxcablestotheX1 and
X2 terminalsontheDINrailinsidetheECU.
Refer to the wiring schedule on the inside lid of
theTerminalBox(Fig.7-5).
NOTE
Standardcableshavecolour-codewires
(asshowninFig.7-5);Hightemperature
cableshaveblackwireswhicharelabelled
individually.Thewiringschedulecoversboth
typesofcable.
Fig.7-4
7.3 Connecting the customer-supplied (RJ45) Ethernet Cable to the ECU
(Cable 3)
Fig.7-6
1) Unscrew the ETHERNET INCableGlandfrom
theterminalboxandremovetheCableSeal
WasherandrubberConduitCableSealfrom
thecableglandport.
2) ThreadtheEthernetCablethroughtheConduit
GlandandtheCableSealWasher.
3) TherubberConduitCableSealissplit
lengthways and is designed to clamp around
thecable(Fig.7-6).FittheSealsothatit
isapproximately300mm(12in)fromthe
Ethernetconnector.
Fig.7-5
3) Connectthemainscablewirestotheterminal
blockasperthewiringschedulebelow
(Fig.7-3):
Earth
N(Neutral)
L(Live)
Fig.7-3

Installation Guide 7 - 3
Thermal Imaging SystemNIR-B Borescope
Electrical Auto Retract
7.4 Connecting the Customer AR status cable to the ECU (Cable 4)
AcableglandontheECUcanbeusedtopassthroughacableconnectingto2status
relays which can signal Auto Retract status to the control room
• AR‘SystemOK’(NO/NC)
• AR‘InPosition’(NO/NC)
7.5 Connecting the Customer NIR-B Camera Lens status cable to the ECU
(Cable 5)
AcableglandontheECUcanbeusedtopassthroughacablewhichconnectstheNIR
CameraLensstatusparameterstothecontrolroom
• NIRCameraLenstemperature(4-20mA)
• NIRCameraLenstemperatureWarning(NO)
7.6 Connecting Land NIR-B Camera cables to the ECU (Cable 6 & 7 )
Land-supplied25mcable-810794
Land-supplied25mcable-810795
Fig.7-8
Fig.7-7
5) PushtheConduitCableSealintothecable
port.RettheCableSealWasherandtighten
tosecuretheEthernetCableintheETHERNET
OUT CableGland(Fig.7-8).
1) AttachtheEthernetcablefromtheThermal
Imager to the ETHERNET INcableconnector
ontheTerminalBox(Fig.7-9).
2) Connectoneendofthe8-waycabletothe
CAMERA connectorontheTerminalBox.
Note:Aligntheredmarkeronthepre-wired
plugwiththeredmarkerabovethekeywayin
thesocketontheterminalboxandpushinthe
cable(Fig.7-9).
Fig.7-9
7.7 Connecting Land NIR Camera cables to the NIR Camera (Cable 6 & 7 )
DetailsofconnectingthecablestotheNIR-Bcameraaregiveninitsowninstallation
userguide.
4) Pass the Ethernet connector through the
cableportontheterminalboxandtitinthe
EthernetsocketoninsidecaseoftheTerminal
Box(Fig.7-7).

Installation Guide7 - 4
Thermal Imaging System NIR-B Borescope
Electrical Auto Retract
X0.1 X0.2
I1 I2 I3 I6 I7 I8
WATER AIR LENS_OT HOME FWD ESTOP
PLC
I4 BATT I5 RETRCT RUN DIR
Q3.2 Q4.2 Q3.1 Q4.1 L+ M
I1 I3 Q3.2 Q4.2
MAN_EN UPS_ALRM SYS_OK IN_POSN
PLC EXPANDER
ADVNC ESTOP2
M I4 I2 L+ Q4.1 Q3.1
X1.4 X1.2 X5.7 X2.6 X2.1 X2.8 X2.7
X1.1 X1.2 X1.6 X2.6
24VIN 0VIN ALARM
X1.7
BATT/DC X2.3
UPS
X1.8 >85% 24VOUT 0VOUT
X2.7 X1.3 X2.5 X2.2 X2.8 X1.4
74 16 31 30 29 66 28 61
61
17
•
RLY
2
•
•
RLY
3
•
49
51
50
DOOR <>BOX
52
X2.5
57
58
DOOR <>BOX
14 12
NO NC
•----•
RLY2C
/
•
COM 11
X2.2 X2.3
7
18
6
23
22
21
8
24 22
NO NC
•----•
RLY1B
/
•
COM 21
ORANGE
GREEN
55
X5.2
GREEN/WHITE
26 27
YELLOW
64
DOOR <>BOX
68
DOOR <>BOX
48
19
42
•__ / __•
RTRCT
•__ / __•
ADVNC
DOOR <>BOX
43
47
56
46
RED
45
DOOR <>BOX
DOOR <>BOX
67
55
44 53 59 60 69 3
•
MCB /
•
•
RLY
1
•
X0.3 X0.4
X5.8 X5.1
14
70 4
GREEN
ORA/WHITE
19
54
15
X2.4
X1.3 X1.1
+
BATRY
24V
--
62 71
63 72
•
FUSE
5A
•
E
L
24V PSU
N
24V 0V
11
10
DOOR <>BOX
BLUE
24 22
NO NC
•----•
RLY2B
/
•
COM 21
24 22
NO NC
•----•
RLY3B
/
•
COM 21
41 39 38 36
40 37
X3.1 X3.3 X3.4 X3.6
X3.2 X3.5
X5.3 X5.4 X5.5 X5.6
BLUE BLU/WHI BROWN BRWN/WHI
X4.1 X4.2 X4.3 X4.4
LENS 4/20mA LENS WARNING RLY
LENS O/T RLY V+
SYS_OK IN_POSN
CAM 0V
CAM 0V FUNCTION
X0.3 TERMINAL
54 WIRE LABEL
KEY
DOOR WIRING
WIRES/COLOURS
LED
L L
N N
MAINS
FILTER
L1
N1
2 1
61
•__/__•
•__/__•
MCB RCD
L
N
L2
N2
LENS O/T
9
18
35 34 33 32
13
X6.2 X6.1 X6.6
78
79
77
X6.7
82
83
X6.4
75
76
X6.5
X6.8
81
80
X6.3
X6.9
1__ _ __2
ESTOP2
90
91
DOOR <>BOX
73
X6.10
92
93
93
CAM V+
•__ _ __•
ESTOP3
X6.11
92
REMOTE ESTOP
Fig.7-10ECUSchematicDiagram