Ametek Mocon Dansensor MAP Mix 9001 ME User manual

P/N 250151-P
10/2021
User Manual
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Dansensor®MAP Mix 9001 ME EN User Manual
P/N 250151-P
10/2021
User Manual
Published by: MOCON Europe A/S
Rønnedevej 18
4100 Ringsted, Denmark
Tel [phone]
[e-mail]
www.dansensor.com
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Table of Contents
1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Equipment set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting of filters and gas connection fittings . . . . . . . . . . . . . . . . 11
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. Spare parts and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Recommended spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Consumable parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6. Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

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Dansensor®MAP Mix 9001 ME EN User Manual 5
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1. Introduction
Dansensor® MAP Mix 9001 ME is MOCON Europe A/S´ equipment for gas mixing and
monitoring of gas and pressure.
Dansensor® MAP Mix 9001 ME is a proportional gas mixer especially designed for packaging
machines and other industrial applications, where the gases N2, CO2and O2are used in either
2-gas or 3-gas combinations.
The mixing principle of Dansensor® MAP Mix 9001 ME is very stable and can be used for all
types of packaging machines, both flow packaging machines, vacuum packaging machines
and other industrial processes.
Dansensor® MAP Mix 9001 ME is user-friendly with very high precision, also under
conditions which usually cause problems for most other types of gas mixers.
Fig. 1. Dansensor® MAP Mix 9001 ME

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2. Safety instructions
Read and understand this manual for your own safety and for the quality of the work you
perform with this equipment.
The following terms are used in this manual:
DANGER! Describes a condition which MAY lead to mortal danger or serious injury.
WARNING! Describes a condition which MAY lead to serious injury or destruction of
the equipment in question.
ATTENTION! Describes a condition which MAY lead to incorrect operation of the
equipment, resulting in incorrect measuring results.
Please observe the following instructions carefully:
DANGER! Opening the apparatus may involve the risk of mortal danger or serious
injury. It may expose live high-voltage wires.
Dansensor® MAP Mix 9001 ME should be opened by authorised personnel only.
At the back of the mixer there is an indication of where the gases must be
connected to the individual inlets. O2(oxygen) must NEVER be connected to other
inlets than the one marked for O2(oxygen).
Do NOT use this equipment for air supply for human beings.
When using the mains supply Dansensor® MAP Mix 9001 ME must be grounded.
WARNING! Always use fittings and hoses which apply to the gasses used and to the
intended use of the mixer.
Always use the correct tools and hold against on the gas in- and outlet fittings
when connecting/disconnecting the gas connection fittings (see "Gas connection"
on page 9 for details).
In order to avoid damage to the internal parts of the gas mixer, "GAS IN" must
always be connected and supplied last.
When moving or transporting Dansensor® MAP Mix 9001 ME care must be taken not
to bump the equipment.
Dansensor® MAP Mix 9001 ME must be transported in the original shipping
container if warranty repairs are needed. Failure to do so invalidates the warranty.
On buffer-tank versions make sure that the gas outlet is NEVER blocked or restricted
in front of the buffer tank (see "Gas connection" on page 9 for details).
NEVER expose the device to more than 10 bars, as this may damage internal
components in the device.
ATTENTION! When using the 3-gas mixer as a 2-gas mixer, you must ALWAYS
connect N2or CO2to the inlet which "is not to be used".
See "3-gas mixer used as 2-gas mixer" on page 17.

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