Ametek Drexelbrook Universal IV User manual

Quick Start Guide
For Assistance Call 1-800-527-6297
Outside North America + 215-674-1234
For the
A Leader in Level Measurement
Universal IV™Cut Monitor
Model Transmitters
2-Wire RF Admittance / Capacitance Level
Measurement System with HART® Protocol

EDO# 7-12-101
UIVCM-QS-LM
Issue # 1
205 Keith Valley Road, Horsham, PA 19044
U.S. and Canada: 1-800-553-9092
24-Hour Service: 1-800-527-6297
International: [phone]
Fax: [phone]
E-mail: drexelbrook.inf[email protected]
Website: www.drexelbrook.com
An ISO 9001 Certified Company

AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this
manual, including, but not limited to, implied warranties or tness for a particular purpose. Drexelbrook
shall not be liable for errors contained herein or for incidental or consequential damages in connection
with the performance or use of material.
© Copyright AMETEK Drexelbrook
Table of Contents
Section 1: Installation.......................................................................................................... 1
1.1 System Description.............................................................................................. 1
1.2 Unpacking ............................................................................................................ 1
1.3 Safety Information................................................................................................ 1
1.4 Commissioning - Start Up Checklist ................................................................... 2
1.5 Installation ............................................................................................................ 3
1.6 Mounting The Electronic Unit .............................................................................. 5
1.7 Wiring the Electronic Unit .................................................................................... 8
1.8 Wiring The Sensing Element................................................................................ 9
Section 2: Configuration / Calibration............................................................................. 11
2.1 Configuration And Calibration With Drexelbrook Software, HRTwin ............... 11
2.2 One Shot® Calibration Trim Using Hrtwin Software......................................... 12
2.3 Range Change.................................................................................................... 13
2.4 Save/Print Entries............................................................................................... 14
2.5 Calibration / Configuration Via Display / Keypad ............................................. 15
Section 3: Hazardous Location Approval Supplementary Instructions ...................... 18
3.1 General safety information ................................................................................ 18
3.2 The Compartment Cover ................................................................................... 19
3.3 Standards and Approvals .................................................................................. 20

IMPORTANT NOTICE
This quick start guide provides basic guidelines for the Drexelbrook
Universal IV Cut Monitor. Refer to the Universal IV CM Model
Installation and Operation Manual for more detailed instructions.

Quick Start Guide
1
1.1 System Description
The instructions in this quick start guide are for the AMETEK
Drexelbrook Universal IV Cut Monitor Model Water Cut
Monitor for measurement of the percentage of water in oil. Each
AMETEK Drexelbrook Universal IV Cut Monitor system consists
of a two-wire, 4-20mA electronic unit and a 700 series sensing
element. Communication with the device is done by either an
onboard keypad or with a laptop via HART protocol.
1.2 Unpacking
Carefully remove the contents of the carton and check each item
against the packing list before destroying any packing material.
If there is any shortage or damage, report it immediately to the
factory.
1.3 Safety Information
• Installation,startup,andserviceshouldonlybe
performed by personnel trained in explosive atmosphere
installations
• Substitutionofcomponentsmayimpairintrinsicsafety
• Livemaintenanceshouldonlybecarriedoutbyskilled
personnel trained in explosion protection methods
• Testequipmentusedtoperformlivemaintenancemust
be certified to use in the associated hazardous area
• Wheninstalledasanintrinsicallysafedeviceperthe
agency control drawings, the housing cover may be
safely opened
• OnlycablessuppliedbyDrexelbrookshouldbeused
as the use of other cables can result in unstable
performance.
Explosionproof or Flameproof Installations
• Nolivemaintenanceispermitted
• Disconnectpowertothedeviceandcheckthatthe
atmosphere is clear of hazardous substances
STOP
Section 1: Installation

Universal IV - Level Measurement System
2
1.4 Commissioning - Start Up Checklist
DO NOT connect power until you have gone through the
checklist below
• Arethewettedcomponentsresistanttothecorrosive
properties of the tank product?
• Doestheinformationgivenonthenameplatecorrespond
with the application?
• Exdapplications:Haveyouconnectedtheequipotential
bonding system correctly?
• Exiapplicatons:Areyouusingintrinsicbarrierwithin
the correct parameters?
• Didyouinstallcableentriesofthecorrectinternal
diameter so there is a good seal around the cable?
• Arethecableglandssuitablycertifiedperthe
application and the hazardous area parameters?
• Donotusetheearthterminalinthewiring
compartment; use the equipotential bonding system.

Quick Start Guide
3
1.5 Installation
Use the following mounting and installation instructions so that
the sensing element will operate properly.
• Sensingelementshouldbemountedinasectionofpipe
as close to center and as parallel to the pipe as possible
• Factorycalibrationassumesmountingonthepipe
centerline and in the correct size pipe
• Verticalmounting(tipdown)ispreferredbutnot
essential
• Gasbubblesmustbeexcludedfromtheactivearea
bymaintainingpressure(ifnecessary,adegasser
upstream)asbubblesdecreasesystemaccuracy
• Donottakesensingelementapartorloosenthepacking
glands
• Inlargepipeinstallations(over8inches)thelengthof
the cote shield section must be long enough that the
cutout in the concentric tube is in the actual flow of oil
• Forlargepipewithnobend(18inchesorlarger)itis
possible to mount the sensing element at 45 degree
angle to provide sufficient flow through the shield.

Universal IV - Level Measurement System
4
1.5 Installation (Continued)
Installation in a Pipe 8 inches or larger
Installation in a Pipe 18 inches or larger
Figure 1-1
Recommended Installation

Quick Start Guide
5
1.6 Mounting The Electronic Unit
• Theintegralelectronicunitismountedwiththesensing
element
• Theremoteelectronicunitisdesignedforfield
mounting, but should be mounted in a location free from
vibration, corrosives, and any mechanical damage
• Ratedtemperaturesformounting:mounttheUIV
CM in a reasonably accessible location with ambient
temperaturesbetween-40°Fand167°F(-40°Cand75°C)
• Wheninstallingconduittoelectronicunit,besurethat
vertical conduit runs will not cause water to enter the
electronic unit housing as show below
Figure 1-2
Recommended Conduit Installation

Universal IV - Level Measurement System
6
1.6 Mounting the Electronic Unit (Continued)
Integral System Mounting
Figure 1-3
Integral Mounting Dimensions

Quick Start Guide
7
1.6 Mounting the Electronic Unit (Continued)
Remote System Mounting
SENSING
ELEMENT
DEPENDENT
Figure 1-4
Remote Mounting Dimensions

Universal IV - Level Measurement System
8
1.7 Wiring the Electronic Unit
• Signalconnectionsaremadetothe3terminalblockon
the front of the chassis
• Duetolowpowerconsumption,onlylightgaugewiring
is needed; shielded twisted pair cables recommended
• Integralunitsarepre-wiredtothesensingelementat
thefactory.SeeFigure2-5
• SeeFigure2-6forwiringconnectionstotheremoteunit
• Thecablefromthesensingelementisconnectedtothe
terminal strip below the instrument chassis
CAUTION-BeforeusingIntrinsicSafetyBarrierread
manufacturer instructions for barrier operation
Figure 1-5
Universal IV Wiring Connections

Quick Start Guide
9
1.8 Wiring The Sensing Element
• Cableconnectionstotheremotesensingelementare
showninFigure2-6
• Donotconnectthecabletothesensingelementuntil
after the sensing element has been installed in the
vessel and the housing has been secured
Figure 1-6
Universal IV Wiring Connections Integral Mounting
Integral System Sensing Element Wiring

Universal IV - Level Measurement System
10
1.8 Wiring the Sensing Element (Continued)
Remote System Sensing Element Wiring
Figure 1-7
Universal IV Wiring Connections, Remote Mounting

Quick Start Guide
11
2.1 Configuration And Calibration With Drexelbrook Software, HRTwin
• InstallUSBModem-HARTModemsareavailablefrom
third party vendors; refer to directions supplied by
modem manufacturer
• InstallWIndowsversionofHRTWinsoftware
- Download software from www.drexelbrook.com
- If program does not "Auto Run" select file from
computer and run set up manually
 -FollowinstructionsinSetUptocreateprogramfile
 -Onceloaded,doubleclickHRTWiniconandprogram
will run
 -SelectcommunicationportandclickOK
 -Onceportisselected,theonscreenpromptswillrun
user through process of communication with unit
• FunctionKeys-thefollowingdescribethefunction
buttons:
 -ReadTransmitter(F3button)-readsallpertinent
data from transmitter and displays on screen
 -WritetoTransmitter(F5button)-sendsneworedited
configuration data to transmitter
 -RealTimeView(F4button)-displaysrealtimevalues
of water %, capacity, loop current, and status
• Configuration-involvesdownloadinginformationto
HART protocol transmitter specific to application being
measured
 -BeginconfigurationbyusingTagID(8characters)to
identify the unit or vessel
 -UseScratchpad(32characters)torecorddateof
calibration or other notes
- Edit Damping Time from 0-90 seconds if desired
- Click Write to Transmitter
All Drexelbrook Universal IV Cut Monitor instruments are
calibrated at the factory according to size of pipe and density
ofoil.DONOTchangethefactorycalibrationwithoutobtaining
data that indicates a calibration change is necessary. Consult
thefactoryat1-800-527-6297ifyoubelieveacalibrationchange
is needed.
STOP
Section 2: Configuration / Calibration

Universal IV - Level Measurement System
12
2.2 One Shot®Calibration Trim Using Hrtwin Software
• WithPcConnectedtothesignalloop,clickonRealTime
View button to open screen
• Takesampleoffluidfromasclosetoprobeaspossible.
Use a sampling bomb if the stream temperature is
greaterthan150F
• Readandrecordwaterpercentagefrom"RealTime
View" as the sample is being taken
• Afterdeterminingactualwaterpercentage,close"Real
TimeView"andopen"CalibrationScreen"byclickingon
the Cut Monitor Calibration button
• Enter%waterreading,recordedatthetimeofsampling
in the "Indicated Water" box. Enter the result in the
"SampledWater"boxandclickontheCalibratebutton
• ClickonWritetoTransmitterbuttontoinstallrevised
calibration
• Dependingontherange,iftheoriginalcalibrationand
measured sample differed by more than 2.5% another
iteration will probably be required
Figure 2-1
RTV Window
Figure 2-2
Calibration Window

Quick Start Guide
13
2.3 Range Change
• Itispossibletoreducethespanofanexisting
calibration by lowering the % water URV on the Menu
Screen
• Ifthereductioninspanisgreaterthan20-30%ofrange,
better accuracy can be achieved by changing the input/
output curve to a lower range
• Tore-rangetheinstrumentitisnecessarytoselecta
different input curve. This procedure can be performed
on an installed instrument or in the shop with the
electronic unit itself
Figure 2-3
Captures from Main Screen

Universal IV - Level Measurement System
14
2.4 Save/Print Entries
• Allvaluesdevelopedinthisconfiguration/calibration
procedure may be saved to be reloaded into another
transmitter or printed as a hard copy
• PopupscreenscomefromselectionintheFILEpull
downatthetopleftofthePCmenu
• Copiesaresavedinboth.UniversalIVCMfileand.txt
files
• The.UniversalIVCMfilewilldownloadintoa
transmitterthroughtheOPENcommandwhile.txtfiles
canbeprintedusingPRINTcommand
Figure 2-4
Print Pop-up from Menu
AMETEK Drexelbrook
205 Keith Valley Road
Horsham, PA 19044
Telephone: [phone]
FAX: [phone]
Service: 800-527-6297
654321:rebmuNlaireSOMED-TL:DI-gaT
Scratch Pad: DEMO CALIBRATION Software Version: 6.0
4:noitisoPegnaR.ces0:emiTgnipmaD
stniopdnEegnaRnoitarugifnoCtnemurtsnI
retaW%00.0:)Am4(VRL4egnaRliOyvaeH%08oT0-M:evruCtuptuO/tupnI
URV (20 mA): 80.00 % Water
Real Time View
Percent Water: 55.00 %
Capacitance: 600.00 pF
Loop Current: 15.00 mA
Percentage: 68.75 %
Status: OK
Input/Output Table
Number of Points: 15
Input Output
pF % Water
00.000.04
00.0102.65
00.3200.97
00.5302.221
00.0400.981
00.2400.652
00.0500.593
00.5500.006
00.7500.057
00.0600.009
00.5600.0011
00.0700.0042
00.5700.0072
00.0800.0092
00.3800.0543

Quick Start Guide
15
2.5 Calibration / Configuration Via Display / Keypad
• AllfunctioninthePCsoftwareexceptSave/Printre
accessible via the display/keypad
• ToentertheConfigurationMenufollowthesesteps
• PressandholdtheENTERbuttonforapproximately5
seconds
• UsetheUPandDOWNbuttonstoscrollthroughthe
available selections
• PressENTERtoaccesssub-menuitems
• UseUPandDOWNbuttonstoadjustsettings-settings
thatcanbeadjustedwillbeflashing
• PressENTERtoaccepttheadjustmentorpressand
holdENTERfor5secondstoexittopreviousmenu
Menu Function
(display
abbreviation)
"Values
(display abbreviation)"
Description
"Fct 1.00
Water Cut Ranges
(RANGE)"
Select the water cut range for optimal
measurement
0 to 1% water in Light Oil (LIGHT A) 'Light Oil' is defined as oil with API Gravity
less than 25. Heavy Oil is defined as oil with
API Gravity greater than 25.
0 to 5% water in Light Oil (LIGHT B)
0 to 10% water in Light Oil (LIGHT C)
0 to 30% water in Light Oil (LIGHT D)
0 to 50% water in Light Oil (LIGHT E)
0 to 1% water in Heavy Oil (HEAVY F)
0 to 5% water in Heavy Oil (HEAVY G)
0 to 10% water in Heavy Oil (HEAVY H)
0 to 30% water in Heavy Oil (HEAVY I)
0 to 50% water in Heavy Oil (HEAVY J)
0 to 80% water in Heavy Oil (HEAVY M) -
Default
CUSTOM Custom range requires a custom strapping
table. See Fct 3.00
"Fct 2.00
Calibration (CAL)"
Enter this menu to calibrate the unit
"Fct 2.01
Indicated Calibration Point
(IND CAL)"
% water - 0.0 Default Enter the water cut reading captured at the
time of taking the sample for calibration
measurement
"Fct 2.02
Actual Calibration Point
(ACT CAL)"
% water - 0.0 Default Enter the actual water cut reading verified by
another method of water cut measurement
"Fct 3.00
Strapping table
(STRAP)"
Use this strapping table menu to define
a custom range if selected in FCT 1.00.
Otherwise the correct strapping table is
automatically loaded when range is selected in
FCT 1.00. Default values are for 'HEAVY M'
range
"Fct 3.01
Maximum points
(MAX PNT)"
15 (Default) Enter the total number of points in the
strapping table which is range dependent
"Fct 3.02
Point number index
(INDEX)"
"1..MAX PNT
1 (Default)"
Enter the point number index

Universal IV - Level Measurement System
16
2.5 Calibration / Configuration via Display / Keypad (Continued)
"Fct 3.03
Input value in PF
(INPT #)
"
Value in PF Enter the capacitance value in pF
"Fct 3.04
Output value in water
cut%
(OUT #)"
Value in % water Enter the cut value associate with the
capacitance in pF and point index. Repeat
FCT 3.02 to FCT 3.04 until all points are
entered in the strapping table
"Fct 4.00
Output
(OUTPUT)"
Configure the output from the unit including
LRV, URV, damping and fixed output
"Fct 4.01
Lower Range Value
(LRV)"
0.0 (Default) Enter the lower range value in % water
equivalent to 4mA output
"Fct 4.02
Upper Range Value
(URV)"
80.0 (Default) Enter the upper range value in % water
equivalent to 20mA output
"Fct 4.03
Damping in Seconds
(DAMPING)"
0.0 (Default) Enter damping in seconds to delay and filter
(software RC filter) the output in case of rapid
water cut variations
"Fct 4.04
4mA Trim
(TRIM 4)"
4.00 (Default) Use this menu to calibrate the 4 mA output
which is not common practice. Requires
calibrated meter to measure actual current
output
"Fct 4.05
20mA Trim
(TRIM 20)"
20.00 (Default) Use this menu to calibrate the 20 mA output
which is not common practice. Requires
calibrated meter to measure actual current
output
"Fct 4.06
Fixed Output
(LOCK mA)"
0.00 (Default) Use this menu to fix the output to a certain
mA value regardless of the measurement.
Enter the value in mA. The output will stay at
this value until exiting the menu of if display
times out in approx. 30 seconds
"Fct 4.07
Device ID
(POLL)"
0 (Default) Enter the device ID to be used on the HART
loop. Each device on the loop must have a
unique device ID. Change only for multi-drop
configuration
"Fct 5.00
Display (DISPLAY)"
Setup the parameter(s) to be displayed on the
unit during operation
"Fct 5.01
Toggle the display
(TOGGLE?)"
NO (Default) Toggle between enabled parameters. YES or
NO
"Fct 5.02
Water Cut (H2O)"
ENABLE (Default) Enable or disable water cut measurement
display
"Fct 5.03
Capacitance (CAP)"
DISABLE (Default) Enable or disable capacitance measurement
in pF
"Fct 5.04
Calculated current (4--20)"
DISABLE (Default) Enable or disable the calculated current output
"Fct 6.00
Service (SERVICE)"
Use this menu for troubleshooting and service