Ametek Land LSP Ex System User manual

LSP Ex System
Hotspot IR Ex Linescanner Head
for Zone 22
© Land Instruments International, 2010 - 2012
User Guide
Issue 2
October 2012
Publication Nº 805992
Language: English

Health and Safety Information
Read all of the instructions in this booklet - including all the WARNINGS and CAUTIONS
- before using this product. If there is any instruction which you do not understand.
DO NOT USE THE PRODUCT.
Safety Signs
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
personal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury to the user or users, or result in damage to the product or to property.
NOTE
Indicates a potentially hazardous situation which, if not avoided, could result in damage or the loss of
data.
Equipment Operation
Use of this instrument in a manner not specied by Land Instruments International may be hazardous.
Read and understand the user documentation supplied before installing and operating the equipment.
Protective Clothing, Face and Eye Protection
It is possible that this equipment is to be installed on, or near to, machinery or equipment operating at
high temperatures and high pressures. Suitable protective clothing, along with face and eye protection
must be worn. Refer to the health and safety guidelines for the machinery/equipment before installing
this product. If in doubt, contact Land Instruments International.
Electrical Power Supply
Before working on the electrical connections, all of the electrical power lines to the equipment must
be isolated. All the electrical cables and signal cables must be connected exactly as indicated in these
operating instructions. If in doubt, contact Land Instruments International.
Storage
The instrument should be stored in its packaging, in a dry sheltered area.
Unpacking
Check all packages for external signs of damage. Check the contents against the packing note.
Lifting Instructions
Where items are too heavy to be lifted manually, use suitably rated lifting equipment. Refer to the
Technical Specication for weights. All lifting should be done as stated in local regulations.
IMPORTANT INFORMATION - PLEASE READ

Contact Us
UK - Droneld
Land Instruments International
Tel: [phone]
E-Mail: [email protected].uk
Web: www.landinst.com
USA - Pittsburgh
AMETEK Land, Inc.
Tel: [phone]
E-Mail: [email protected]
Web: www.ametek-land.com
For further details on all LAND/Ametek ofces, distributors and representatives, please visit
our websites.
Return of Damaged Goods
IMPORTANT If any item has been damaged in transit, this should be reported to the carrier and to the
supplier immediately. Damage caused in transit is the responsibility of the carrier not the supplier.
DO NOT RETURN a damaged instrument to the sender as the carrier will not then consider a claim. Save
the packing with the damaged article for inspection by the carrier.
Return of Goods for Repair
If you need to return goods for repair please contact our Customer Service Department. They will be
able to advise you on the correct returns procedure.
Any item returned to Land Instruments International should be adequately packaged to prevent damage
during transit.
You must include a written report of the problem together with your own name and contact information,
address, telephone number, email address etc.
Design and Manufacturing Standards
The Quality Management System of Land Instruments International is approved to BS EN ISO 9001 for
the design, manufacture and on-site servicing of combustion, environmental monitoring and non-contact
temperature measuring instrumentation.
Approvals apply in the USA
This instrument complies with current European directives relating to Electromagnetic
Compatibility 89/336/EEC and Low Voltage Directive 73/23/EEC.
Operation of radio transmitters, telephones or other electrical/electronic devices in close proximity
to the equipment while the enclosure doors of the instrument or its peripherals are open, may cause
interference and possible failure where the radiated emissions exceed the EMC directive.
The protection provided by both CE and IP classications to this product may be invalidated if alterations
or additions are made to the structural, electrical, mechanical or pneumatic parts of this system. Such
changes may also invalidate the standard terms of warranty.
Copyright
This manual is provided as an aid to owners of Land Instruments International’s products and contains
information proprietary to Land Instruments International. This manual may not, in whole or part, be
copied, or reproduced without the expressed written consent of Land Instruments International Ltd.
Copyright © 2012 Land Instruments International.

LSP Ex System for Zone 22
Linescanner Head
User Guide

User Guide LSP Ex System for Zone 22
Linescanner Head
ATEX Compliance Information
1 Introduction and Description of Equipment.
HotSpotIR Ex for Zone 22 is a special version of the Land LSP series Linescanner
which has been certied for use in a potentially explosive Dust atmosphere. It
uses the concept of Protection by Enclosure (tD) as dened in the European
standards EN 61241-0:2006 & EN 61241-1:2004.
The equipment is certied as Category 3D for use in hazardous dust zone 22.
• Always quote the model number and the serial number in any
correspondence or when ordering spare parts etc.
To achieve the level of protection required for Ex tD, HotSpotIR Ex models have
been modied to incorporate a connector retaining clamp and the heads are
supplied with an integral water cooled/air purged mounting plate that provides
protection for the window. The equipment must not be dismantled or any covers
removed when an explosive atmosphere may be present.
The equipment must not be modied in any way. For all repair issues, contact
Land Instruments International. Repair of this equipment shall be carried out by
suitably trained and authorized personnel in accordance with the applicable code
of practice.
The equipment has not been assessed as a safety related device (as referred to
by Directive 94/9/EC Annex II, clause 1.5).
Installation and inspection of this equipment shall be carried out by suitably
trained and authorized personnel in accordance with the applicable code of
practice.
The equipment shall be installed such that the supply cable is protected from
mechanical damage.
The certication of this equipment relies on the following materials used in its
construction:
Enclosure: Aluminium Alloy (<7.5% total Magnesium and
Aluminium)
Connector o-ring: Viton
Enclosure o-ring: Nickel/Graphite loaded Silicone elastomer
Window o-ring: Silicone rubber
Window cement: Loctite 350 UV cured
If the equipment is likely to come into contact with aggressive substances,
then it is the responsibility of the user to take suitable precautions that
prevent it from being adversely affected, thus ensuring that the type of
protection is not compromised.
“Aggressive substances” - e.g. acidic liquids or gases that may attack
metals, or oils and solvents that may affect polymeric or elastomeric
materials.
“Suitable precautions” - e.g. regular checks as part of routine inspections
or establishing from the material’s data sheet that it is resistant to specic
chemicals.

LSP Ex System for Zone 22
Linescanner Head
User Guide
2 Explanation of markings
As well as the model number, serial number and year of manufacture, HotSpotIR
Ex for Zone 22 models are marked with the following information:
• The name of the manufacturer:
Land Instruments International
Stubley Lane
Droneld
England
S18 1DJ
• EX tD A22 IP6X T130C X
EX indicates that the equipment complies with the European requirements
for equipment to be used in a potentially explosive atmosphere.
tD indicates that the protection concept used is Protection by Enclosure as
dened in EN 61241-1
A22 indicates Practice A and the equipment is suitable for use in Zone 22.
IP6X indicates the instrument is dust-tight.
T130C indicates that the maximum external surface temperature is not
greater than 130°C, in a 60°C ambient, when installed as specied. Refer
to the applicable code of practice for selection of this equipment with
respect to specic dust ignition temperatures.
X indicates that there are special conditions of use
• Ta -20C to +60C this indicates that the permitted range of ambient
temperature in which the equipment is installed is -20°C to +60°C.
• II 3 D
Ex symbol indicates compliance with European Directive 94/9/EC (ATEX)
II indicates the equipment is designed for use in non-mining applications
(equipment Group II)
3 indicates that the equipment is category 3 i.e. it provides the required
level of protection in normal operation.
D indicates type of explosive atmosphere i.e. Dust
• The CE symbol to indicate compliance with all applicable European
directives.
• “DO NOT OPEN WHEN AN EXPLOSIVE DUST ATMOSPHERE IS
PRESENT” This label is tted to each removable cover to indicate that the
equipment must not be opened in the described circumstances.
• “DO NOT SEPARATE WHEN ENERGISED” This label is tted adjacent to
the electrical connector to indicate that the cable plug and socket must not
be disconnected when the equipment is energised.

User Guide LSP Ex System for Zone 22
Linescanner Head
3 Special conditions of use
• The equipment shall only be mounted above the process such that dust
cannot build up around the enclosure from any surface beneath the
equipment. The equipment shall not be mounted at an angle greater than
45° to the vertical (window down), unless the equipment is provided with
suitable protection to prevent the accumulation of dust on any surface.
• The equipment water-cooling, air-purging base plate shall always be
installed as part of the equipment and shall not be removed.
• For applications that use the purge facility, the user shall provide a means
to ensure that combustible dust from the hazardous area cannot enter the
purge supply.
• The voltage at the supply input, and at all other inputs and outputs, shall
not exceed 36Vdc.
• The connector clamping arrangement shall always be tted when the
equipment is energised. During any installation or maintenance operation
of the connector, suitable precautions shall be taken to ensure that the free
connector plug cannot become energised while unmated when an explosive
dust atmosphere is present.
4 Electrical Connections
Connector Pin
1 Power supply in +12/+15V (nominal) <1A (+18V maximum)
2 Serial Communications + (connect to Land approved processor)
3 Temperature T+ 4 to 20mA ouput
4 Temperature T- 20mA return (0V)
5 Serial Communications - (connect to Land approved processor)
6 Power supply in -12/-15V (nominal) (-18V maximum)
7 Internal temperature Tint+ 4 to 20mA return (0V)
8 Internal temperature Tint- 4 to 20mA return (0V)
9 Emissivity input E- 4 to 20mA
10 Unused
11 Emissivity input E+ 4 to 20mA return
12 Unused

LSP Ex System for Zone 22
Linescanner Head
User Guide

User Guide LSP Ex System for Zone 22
Linescanner Head
Contents
ATEX Compliance Information 5
Preface 11
1 Introduction 1
2 Installation 13
3 Services 21
4 Emissivity - Typical Values 25
5 Setting the Scan Frequency 28
6 Hotspot Settings 32
7 Internal Ambient Temperature Sensor 33
8 Maintenance 34
9 Installation Accessories 35

LSP Ex System for Zone 22
Linescanner Head
User Guide
Preface
Fig. 1 Hotspot IR Ex Linescanner Head
The Hotspot IR Ex is a special version of the Landscan LSP Linescanner. Any
reference in this user guide to, for example, LSP60 will apply to Hotspot IR Ex 60
etc.
This User Guide is applicable to the following Hotspot IR Ex variants:
Hotspot IR Ex 10, 20, 21, 5FL, 50,52, 60, 61, 62, 71
This Guide also applies to the special variants listed in Section 1.3.
The User Guide covers the installation, operation and maintenance of the Hotspot
IR Ex Linescanning Thermometer.
The instructions given in this User Guide guide should be used in conjunction with
the documents listed below:
• LSC Processor User Guide
• LMG Processor User Guide

Page 1
User Guide LSP Ex System for Zone 22
Linescanner Head
1 Introduction
The LANDSCAN LSP Ex SYSTEM uses high speed infrared detectors and
precision electronics to provide accurate linescan temperature measurement at
high scan rates.
The system is compact, yet rugged, providing reliable operation in the most
severe industrial environments.
The LANDSCAN LSP SYSTEM comprises:
• Hotspot IR Ex Linescanner Head
• Landscan Control Processor
• LSP Interconnection Cable
• LANDSCAN for Windows Conguration Software - (supplied with Landscan
Control Processor)
• LANDSCAN WCA Software (Optional)
1.1 Nomenclature
The Hotspot IR Ex Linescanning Thermometer detail label is on the black scanner
body section. The label displays the scanner serial number, the model number,
the ‘CE’ conformity mark and the ATEX markings. The model number indicates
specic information about the unit, including ‘Wavelength’ and ‘Temperature
Range’.
Example:
Hotspot IR 6 1 Ex (22)
For use in Zone 22
ATEX certied model
Temperature range
Series Number
System name

Page 2
LSP Ex System for Zone 22
Linescanner Head
User Guide
Fig. 2 Typical Hotspot IR Ex System Overview
Process Monitoring Process Control
Optional software
Ethernet
Landscan WCA
Ethernet Switch
LSP Ex System
Interconnection cable
Hotspot IR Ex Linescanner Head
LSC_C or LSC_B
Signal Processor
Control inputs and outputs
Portable PC
Temporary
link
Conguration
software
RS232
or
Ethernet
1.2 Typical LSP Ex System Overview

Page 3
User Guide LSP Ex System for Zone 22
Linescanner Head
Mounting Plate and Blower connection details
CLAMP HOSE USING
WORM DRIVE HOSE CLIP
LAND PT. NO. 150.139
CLAMP HOSE USING
WORM DRIVE HOSE CLIP
LAND PT. NO. 150.139
AIR IN
3/8BSP THREAD (FEMALE)
TO FIT SUITABLE
PIPE FITTINGS
MAX AMBIENT TEMP 60°C
MAX AMBIENT TEMP 50°C
BLOWER ASSEMBLIES
099.471 230V SINGLE PHASE 50Hz
099.472 220V SINGLE PHASE 60Hz
099.473 110V SINGLE PHASE 60Hz
WATER SERVICES
FLOW RATE 90-120l/hr
MAX. PRESSURE 6kg/cm^ 2
MAX. WATER TEMP 30°C
BLOWER UNIT
LAND PT. No. 031.794
(HIGH TEMPERATURE) SUPPLIED 15m
MAX AMBIENT TEMP 150°C or
031.402 (STD CABLE) SUPPLIED 15m or
802406 (STD CABLE) SUPPLIED 50m
BLOWER MAINS POWER
3 CORE 1mm MIN
TO COMPLY WITH
LOCAL REGULATIONS
CUSTOMER SUPPLY AND FIT
AIR PIPE
Ø38.0mm I/D NEOPRENE HOSE
(150.759) MAX AMBIENT
TEMP 150°C HOSE
UNION (150.760) TO BE
FITTED TO PIPE
LENGTHS OVER 3m
WATER IN/OUT
1/4BSP THREAD (FEMALE)
CUSTOMER TO FIT
SUITABLE PIPE FITTINGS
1.3 Typical Hotspot IR Ex System Overview
Fig. 3 Hotspot IR Ex System Overview
1
Key
1 HotSpot IR Signal Processor
2 HotSpot IR Thermometer
3 Signal & Power Cable
2
3
Fig. 4 Hotspot IR Ex Mounting Plate and Blower connection details

Page 4
LSP Ex System for Zone 22
Linescanner Head
User Guide
Electrical connections to LMG
The HotSpot IR system is supplied
with a pre-wired cable for
connection of the thermometer to
the signal processor.
You may need to remove the
processor connector in order to run
the cable through conduit.
The cable connection schedule is
given opposite.
Alarm connections to LMG
The HotSpot IR signal processor has two alarm outputs.
Each output can be connected into
your process control system.
The alarm output connection schedule
is given opposite.
A typical use for the alarms is to set
two alarm levels:
The rst (lower) alarm can be used as
a warning, with the second (higher)
alarm used to indicate a critical
condition.
The actual alarm levels will be
determined by the material being monitored.
See Setting the alarms for instructions on how to set the alarms.
Thermometer connector
Yellow
Green
Turquoise
Screen
Red
Black
Orange
Function
LSP Cable Colour
Temperature T+
Temperature T-
Emissivity E+
Screen
Power V+
Power V-
Emissivity E-
Pin Nº
1
2
3
4
5
6
7
THERMOMETER
Cables 15m
(031.402) &
50m (802406)
High temperature
cable 15m
(031.794)
Red
Green
Orange/Black
Screen
Black
White
Green/Black
Note: Colour after the ‘/’ is a
trace or secondary colour
Alarm output
ALARMS
Pin Nº Function
C
NO
NC
C
NO
NC
Description
Common
Normally Open
Normally Closed
Common
Normally Open
Normally Closed
Alarm 1
Alarm 2
1
2
3
4
5
6

Page 5
User Guide LSP Ex System for Zone 22
Linescanner Head
Setting the Alarms (LMG)
Key press Screen display



1



 (Set to the required level)
2


 (Set to the required level)



x2
x3

x2

Page 6
LSP Ex System for Zone 22
Linescanner Head
User Guide
1.4 Specifications - Hotspot IR Ex Series
Common specifications
Ambient temperature range 5 to 60°C / 41 to 140°F (in specication)
-20 to 60°C / -4 to 140°F (ATEX certied)
Internal Ambient Temperature -10 to 90°C / 14 to 194°F
Sensor (IATS)
Emissivity range 0.20 to 1.00
(remote or internally set)
Sealing IP65
EMC EN 61320 Class A [emissions & immunity]
IEC 1010 [safety]
Vibration (Any axis) 2g [10 to 30Hz]
3g [30 to 300Hz]
ATEX EXtD A22 IP6X T130°C

Page 7
User Guide LSP Ex System for Zone 22
Linescanner Head
LSP1 series specifications
LSP10
Operating wavelength 1µm
Temperature Range 600 to 1400°C / 1112 to 2552°F
System Accuracy(1) ± 2°C / 3.6°F
(5 to 95% of range)
Focus distance(2) 1m / 39.7in to innity (continuously adjustable)
Field of View 500:1 (0.002 radians)
(static to 95% radiance)
Repeatability < 0.5°C / 0.9°F
Temperature Resolution(3)
(noise)
< 5% of range < 6°C / 10.8°F
< 15% of range < 6°C / 10.8°F
< 30% of range < 4°C / 7.2°F
Above 50% of range < 1°C / 1.8°F
Scan Angle(4) 80°
Scan Rate Factory set 50Hz
User adjustable 10 to 100Hz in 10Hz steps
Speed of response < 1us
(Tau - linear output on rising edge)
Ambient Stability < 1°/10°
deltaT[indicated] / deltaT[ambient]
(1) Includes LSC Processor error correction
(2) Focus is factory set to 2m
(3) 4 line averaging below 15% of range
(4) Scan angle may be set in the range 40 to 80° by the LSC-B Processor

Page 8
LSP Ex System for Zone 22
Linescanner Head
User Guide
LSP2 series specifications
LSP20 LSP21*
Operating wavelength 2.2µm 1.9µm
Temperature Range 200 to 850°C 300 to 1000°C
392 to 1562°F 572 to 1832°F
System Accuracy(1) ± 2°C / 3.6°F
(5 to 95% of range)
Focus distance(2) 1m / 39.7in to innity (continuously adjustable)
Field of View 300:1 500:1
(static to 95% radiance) (0.0033 radians) (0.002 radians)
Repeatability < 0.5°C / 0.9°F
Temperature Resolution(3)
(noise)
< 5% of range <6°C / 10.8°F <6°C / 10.8°F
< 15% of range <4°C / 7.2°F <6°C / 10.8°F
< 30% of range <2°C / 3.6°F <4°C / 7.2°F
Above 50% of range <1°C / 1.8°F <1°C / 1.8°F
Scan Angle(4) 80°
Scan Rate Factory set 50Hz
User adjustable 10 to 100Hz in 10Hz steps
Speed of response <1.5µs <1µs
(Tau - linear output on rising edge)
Ambient Stability <1°/10°
deltaT[indicated] / deltaT[ambient]
*LSP21 as per LSP20 unless otherwise stated
(1) Includes LSC Processor error correction
(2) Focus is factory set to 2m
(3) 4 line averaging below 15% of range
(4) Scan angle may be set in the range 40 to 80° by the LSC-B Processor

Page 9
User Guide LSP Ex System for Zone 22
Linescanner Head
LSP5 series specifications
LSP5FL LSP50* LSP52*
Operating wavelength 5µm
Temperature Range 150 to 750°C 500 to 1100°C
302 to 1382°F 932 to 2012°F
System Accuracy(1) ± 2°C / 3.6°F
(5 to 95% of range)
Focus distance Fixed at 1200mm / 47in
Target width Target distance 12mm / 0.5in
(static to 95% radiance) <1200mm / 47in
Target distance Field of view 100:1 (0.01 radians)
1200 to 3000mm
47 to 118in
Repeatability <0.5°C / 0.9°F
Temperature Resolution(2)
(noise)
<15% of range <1.5°C / 2.7°F <2.5°C / 4.5°F
>15% of range <1°C / 1.8°F <2.5°C / 4.5°F
Scan Angle(3) 80°
Scan Rate Factory set 20Hz 50Hz 50Hz
User adjustable 10 to 100Hz in 10Hz steps
Speed of response <5µs
(Tau - linear output on rising edge)
Ambient Stability <1°/10° <2°/10°
deltaT[indicated] / deltaT[ambient]
*LSP50 and LSP52 as per LSP5FL unless otherwise stated
(1) Includes LSC Processor error correction
(2) No line averaging. 4LA reduces noise by factor 2
(3) Scan angle may be set in the range 40 to 80° by the LSC-B Processor

Page 10
LSP Ex System for Zone 22
Linescanner Head
User Guide
LSP6 series specifications
LSP60 LSP61* LSP62*
Operating wavelength 3 to 5µm 3 to 4.2µm
Temperature Range 20 to 250°C 50 to 400°C 100 to 600°C
68 to 1382°F 122 to 752°F 212 to 1112°F
System Accuracy(1) ± 2°C / 3.6°F
(5 to 95% of range)
Focus distance Fixed at 1200mm / 47in
Target width Target distance 12mm / 0.5in
(static to 95% radiance) <1200mm / 47in
Target distance Field of view 100:1 (0.01 radians)
1200 to 3000mm
47 to 118in
Repeatability <0.5°C / 0.9°F
Temperature Resolution(2)
(noise)
<15% of range <5°C / 9°F <2°C / 3.6°F <2°C / 3.6°F
>15% of range <2°C / 3.6°F <1°C / 1.8°F <1°C / 1.8°F
Scan Angle(3) 80°
Scan Rate Factory set 50Hz
User adjustable 10 to 100Hz in 10Hz steps
Speed of response <10µs <5µs <5µs
(Tau - linear output on rising edge)
Ambient Stability <1°/10° <2°/10° <2°/10°
deltaT[indicated] / deltaT[ambient]
*LSP61 and LSP62 as per LSP60 unless otherwise stated
(1) Includes LSC Processor error correction
(2) No line averaging. 4LA reduces noise by factor 2
(3) Scan angle may be set in the range 40 to 80° by the LSC-B Processor