Ametek SurgeX UPS-1440-Li-ISO User manual

UPS + Isolation Transformer
Battery Backup
UPS-1440-Li-ISO
UPS-2200-Li-ISO
UPS-3000-Li-ISO
© 2020 AMETEK Electronic Systems Protection | 1-800-645-9721 | surgex.com | A01-00147-Rev-A

TABLE OF CONTENTS
1.0 Safety Instructions 3
2.0 Installation 7
3.0 Operation 12
4.0 Maintenance 17
5.0 Troubleshooting 22
6.0 Specifications 23

UPS + Isolation Transformer User Manual
© 2020 AMETEK Electronic Systems Protection | Technical Support: 1-800-645-9721 | surgex.com 1
DAN GE R
CAU TIO N
WARNING
A TTE N TIO N
Danger- The danger symbol is used to indicate imminently
hazardous situations, locations, and conditions which, if not
avoided, WILL result in death, serious injury, and/or severe
property damage.
Caution- The caution symbol is used to indicate
potentially hazardous situations and conditions which, if
not avoided, may result in injury. Equipment damage
may also occur.
Warning- The warning symbol is used to indicate potentially
hazardous situations and conditions which, if not avoided, COULD
result in serious injury or death. Severe property damage COULD
also occur.
Attention- The attention warning symbol is used to indicate
situations and conditions that can cause operator injury
and/or equipment damage.
Other warning symbols may appear along with the Danger and
Caution symbol and are used to specify special hazards. These
warnings describe particular areas where special care and/or
procedures are required in order to prevent serious injury and
possible death.
Electrical warnings- The electrical warning symbol is a lightning bolt
mark enclosed in a triangle. The electrical warning symbol is used
to indicate high voltage locations and conditions may cause serious
injury or death.
Explosion warnings- The explosion warning symbol is an
explosion mark enclosed in a tri- angle. The explosion
warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or
death if the proper precautions are not observed.

UPS + Isolation Transformer User Manual
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Alternating Current
Refer to instruction manual / bookle t.
Two person lift.

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1.0 SAFETY INSTRUCTIONS
I M P OR T AN T - SAVE THESE I N S T RUC T I ON S
TH I S MANUAL CON T A I N S I M P OR T AN T SAFETY I N S T RUC T I ON S . KEEP TH I S
MANUAL HANDY FOR REFERENCE .
CAU TIO N
A battery can present a risk of electrical shock. Short-circuit currents can be extremely
high and can create severe burns as well as the risk of fire or explosion from vented
gases. Always observe proper precautions.
When replacing batteries, use the same quantity, rating and type of batteries used by SurgeX.
The batteries used in this UPS are sealed lead-acid and are maintenance free. Proper
disposal of batteries is required. Refer to your local codes for disposal of batteries.
UPS Rating
Quantity and Battery Rating
1440 VA
4 X 23W @ 12 VOLT
2200 VA
8 X 23W @ 12 VOLT
3000 VA
8 X 23W @ 12 VOLT
CAU TIO N
• This UPS contains voltages which are potentially hazardous. All repairs
should be performed by qualified service personnel.
• To reduce the risk of fire, connect only to a circuit provided with 20 am peres
maximum branch circuit over-current protection in accordance with the National
Electric Code, ANSI/NFPA 70.
• The UPS has its own internal energy source (battery). The output receptacles of the
UPS may be live even when the UPS is not connected to an AC Supply.

UPS + Isolation Transformer User Manual
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STATEMENT OF INTENDED USE
NOTE:
• The UPS is intended for stationary use.
• The UPS is not intended for patient contact or for installation that will cause accidental
contact of patients.
• Do not use this UPS for life support applications in which a malfunction
or failure of the UPS system could cause failure or significantly alter
the performance of a life-support device.
• Do not use this UPS near or around flammable gases. Do not use this
UPS within oxygen-enriched atmospheres.
• Do not disassemble the UPS.
• The UPS is CLASS 1 equipment.
• Do not attempt to power the UPS from any receptacle except a properly grounded
receptacle that matches the input plug provided with the UPS.
• Do not place the UPS near water or in environments of excessive humidity.
• Do not allow liquid or any foreign object to get inside the UPS.
• Do not block air vents on the front of the UPS.
• Do not plug appliances such as hair dryers, fans, heaters, etc. into the
UPS.
• Do not place the UPS under direct sunshine or close to heat emitting sources
(excessively warm temperatures will shorten battery life).
• This UPS is intended for installation in a temperature controlled, indoor area free of
conductive contaminants.
• The AC power source for the UPS should be conveniently near the UPS and easily
accessible –avoid extension cords or temporary power strips to power the UPS.

UPS + Isolation Transformer User Manual
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• The total leakage current of the UPS and consumer connected equipment should not
exceed 3.5 mA for non-medical units.
• Not for use in a computer room as defined in the Standard for the Protection of
Electronic Computer/Data Processing Equipment, ANSI/ NFPA 75.
• The socket-outlet shall be installed near the equipment and shall be easily
accessible.
•The battery should be disconnected from the UPS by unplugging at its quick
connectors when maintenance or service work inside the UPS is necessary.
• The battery should be disconnected from the UPS by unplugging at its quick
connectors when maintenance or service work inside the UPS is necessary.
• Do not dispose of batteries in a fire – batteries may explode.
• Do not open or mutilate batteries. Doing so may release electrolyte or other toxic
substances, which may be harmful to the skin, eyes, or the environment.
A battery can present a risk of electric shock and high short circuit current. The following
precautions should be observed when working with batteries:
• Remove watches, rings, or any other metal jewelry or objects which may contact
the battery.
• Use tools with insulated handles. Unit is suitable for IT applications.

UPS + Isolation Transformer User Manual
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FCC ISSUES
Atte n t ion
This UPS has been tested and found to comply with the limits for a Class A digital devices
(Class B compliance optional), pursuant to Part 15 of the FCC rules. These limits are designed
to provide reasonable protection against harmful interference in both residential and
commercial environments.
This equipment generates, uses and can radiate radio frequency energy
and if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio
and/or television reception, which can be determined by turning the UPS equipment on and
off, the user is encouraged to try to correct the interference by one or more of the following
measures:
Relocate the UPS.
Relocate the load.
This device complies to Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference and (2) this device must accept
interference received, including interference that may cause undesired operation.

UPS + Isolation Transformer User Manual
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2.0 INSTALLATION
UPS Quick Start Guide
This unit is shipped with the internal batteries disconnected.
Before starting the UPS, please follow these battery connection instructions.
1. Remove UPS from the box
Some units may require 2 people to lift.
2. Attached included
outlet cord and plug
UPS into wall.
3. Remove the UPS
front plastic cover and
metal battery cover
by removing the screws.

UPS + Isolation Transformer User Manual
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UPS + Isolation Transformer User Manual
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UNPACKING THE UPS
CAU TIO N
• Unpacking the unit in a low-temperature environment may cause condensation to
occur in and on the unit. Do not install the unit until the inside and outside of the unit
are absolutely dry {hazard of electric shock}.
• The unit is heavy. Use caution when unpacking and moving the unit.
Use care when moving and opening the carton. Leave the components packaged until ready
to install.
To unpack the unit and accessories:
1. Open the outer carton and remove the accessories packaged with the unit.
2. Carefully lift the unit out of the outer carton.
3. Store the carton for future use.
Place the unit in a protected area that has adequate airflow and is free of
humidity, flammable gas and corrosion.
NOTE:
Before installation, please read and understand the following instructions. Carefully
examine the carton for damage. Notify the carrier immediately if damage is observed.
Be sure to save the carton should you ever need to ship the UPS for repair or
maintenance.
This UPS is intended for indoor use only. Although your UPS is very
rugged, its internal components are not sealed from the environment.
The UPS must be installed in a protected environment away from heat
producing appliances such as furnaces, radiators, and heaters. Protect
the UPS from exposure to dripping or standing water and high humidity
or condensing air conditions.

UPS + Isolation Transformer User Manual
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Rack Mount Installation Guide
1. Assemble the side rails and secure
each with (2) screws. DO NOT
TIGHTEN.
2. Attach front of the rails to front of rack
with (1) fastener for each side in the
upper mounting hole.
3. Attach rear of rails to rear of
rack with the (2) fasteners for
each side.
4. Tighten the (2) screws used to
assemble each rail in step 1.
5. For 2U* UPMs and battery
cabinets, attach (1) angled
mounting bracket to each side
of the UPM and/or each side
of the battery cabinet using
the (8) screws provided.
6. For 4U** UPMs - attach (2)
angled mounting brackets to
each side of the UPM using
the (16) screws provided.
7. Lift the battery cabinets and
UPM onto the mounting rails
and slide each into position.
8. Secure the 2U UPM and
battery cabinet with (4)
fasteners and the 4U UPMs
with (8) fasteners provided.
__________________________________
Rackmount UPM and the
external battery cabinet are
designed to be floor standing as
an alternative to rack mounting.
The UPM and external battery
cabinets use identical mounting
hardware and the procedure for
mounting is the same for both.

UPS + Isolation Transformer User Manual
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1. Assemble the side rails and secure each with (2) screws. DO NOT h front of the rails to front of rack with (1) fastener for each side he upper
mounting hole.
Rack Mount Installation Guide
INSPECTING THE UPS
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file a
claim for shipping damage:
1. File with the carrier within 15 days of receipt of the equipment.
2. Send a copy of the damage claim within 15 days to your service representative.
WARNINGS
Use all supplied mounting hardware on each UPS and
External Battery Cabinet. NEVER depend on devices
installed on lower levels to support other devices.
Two people are recommended for safe installation.
Never attempt to mount the UPS or external battery cabinet
with the front mount ears only. Continuous support is required
throughout the mounting procedure to prevent damage or
injury .

UPS + Isolation Transformer User Manual
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3.0 OPERATION
NOTE:
In order to operate the UPS, you must first plug the battery enable plug(s) into
the battery enable socket(s) behind the front panel of the UPS.
On/Off Button
The On/Off button is a dual function control:
• When the UPS is off and AC power is present to the UPS input, pressing the On/Off
button for more than 2 seconds will turn the UPS output on.
• If battery is connected, pressing the On/Off switch for 2 seconds or more will “cold-
start” the UPS on its internal battery with no incoming AC present.
• When the UPS is on, pressing the On/Off button for more than 2 seconds will
turn off the UPS output power.
Test/Silence Button
The Test/Silence button is a dual function control:
• Pressing the Test/Silence button when AC power is present and the
UPS is operating causes the UPS to enter a self-test mode in which
it tests both battery and inverter for a few seconds before returning to the AC supply.
We recommend you close all open files before initiating self-test.
• When AC power fails, the UPS warns you with an audible alarm. The Test/Silence
button is used to silence the alarm. When battery power begins to run low, the audible
alarm will automatically return and beep at a faster rate.

UPS + Isolation Transformer User Manual
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Load Monitor
The Load Monitor is a six-segment LED display that shows the current load
percentage. The first 5 LED’ s each indicate approximately 20% load, with the
6th red LED showing the UPS is overloaded.
Battery Charge Monitor
The Battery Charge Monitor is a five-segment LED display that shows the charge
capacity of the internal battery from zero to 100%. Each LED indicates approximately
20% of full charge.
Site Wiring Fault Indicator –(120 VAC models only)
The “SF” symbol will be displayed on the front panel of the UPS if it is connected to an
improperly wired AC receptacle. This is to indicate a missing safety ground wire or a reversal in
phase and neutral wiring. If the “SF” is displayed on the front panel you should contact a
qualified e lectrician
immediately.
NOTE:
Do not operate the UPS if the Site Wiring Fault LED is illuminated. When lit, the LED
is indicating a wiring condition, which may represent a hazard of fire or
electrocution. In addition, improper wiring may create reliability problems for both
the UPS and the connected system. Never use a 3-blade to 2-blade adapter (often
called a “cheater”) to power UPS. These devices remove the safety ground connection
to the UPS and will cause the Site Wiring Fault LED to illuminate.

UPS + Isolation Transformer User Manual
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Display Functionality
The location should provide adequate airflow around the UPS. Provide a minimum
3”clearance on all sides for proper ventilation.
Applying Power to the UPS
Connect the power cord to a verified grounded 3 wire receptacle. Verify that the Site Wiring
Fault “SF”is off (120 VAC models only). Once properly connected and initially checked, turn on
the UPS by pressing and holding the front panel On/Off switch for 3 seconds.
Operational Tests
Observe the front panel of the UPS. The following table shows system status
behavior. System Status
Output
Battery UPS Front Panel
UPS LED DISPLAY
UNIT STATUS
UPS output on
Battery charge status in 20% increments
UPS in battery operation due to improper incoming AC voltage
Battery fault or battery disconnected
UPS load status in 20% increments
UPS overloaded
Unit in buck operation due to high incoming AC voltage
Unit in boost operation due to low incoming AC voltage
Fault
UPS over temperature

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UPS Load and Battery Indicators
Example:
UPS display showing normal operation
(Fully charged batteries with 60% load shown)
UPS display showing in battery backup operation
(Batteries 80% charged with 60% load shown)
UPS display showing an overload condition (Batteries 100%
charged and greater than 100% load shown)
UPS display showing over-temperature condition
(Batteries 80% charged with 80% load shown)
UPS display showing a bad battery condition
(Inspect or replace battery; unit loaded to 60%)
NOTE:
Depending on the charge state of the battery, it is possible that the
battery charge level LEDs may be flashing (this is normal).
Initial Startup
With the connected equipment powered off, perform an initial test of the UPS backup function
by pressing the Test/Silence button on the front panel. During this test, the Battery LED ( ( )
on the front panel should briefly ( ) illuminate. It is also possible to test the backup function by
unplugging the UPS input power cord. If you choose to test the UPS in this manner, you will
note that the UPS will beep every few seconds while the power cord is unplugged. The Battery
LED ( ) will also illuminate constantly.
Once you have performed an initial test of the UPS backup function, turn on the connected
computer equipment. Verify that the unit is not overloaded. If the unit is overloaded all load
LED s will be on and the fault LED ( ) will flash. Remove the least critical devices from
the UPS one by one until the overload LED is extinguished. With the connected loads powered
up, perform the backup test once again by pressing the Test/Silence button or unplugging the
UPS. When this final test is completed, the UPS will be ready to use.

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Reference the below UPS fault code chart to identify the status of the UPS.
UPS Status Code
Definition
IF
Inverter fault
BE
Back-Feed fault
HL
Unit is off due to a high line
LL
Unit is off due to a low line
DB
Unit is off due to a low battery
FF
Fan fault
SF
Site wiring fault
NOTE:
• If the UPS is on continuously, it will perform an auto battery test every six days.
• If you are utilizing MopUPS Pro software, you can configure the sys tem to
automatically self-test periodically.
• The UPS is shipped with a charged battery, but some discharge naturally occurs
during storage and shipment. You may use the UPS immediately, but you should
realize that backup time may be less than the stated rating until the UPS battery has
had at least six hours to charge.
• SurgeX recommends that you do not plug laser printers into the UPS. Laser printers
are known to draw large amounts of current when the fuser/heater assembly is
energized. Laser printers can easily overload the UPS or create a low voltage
condition that can interfere with the operation of the Voltage Manager circuit.
ON
OFF
1 2 3 4

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4.0 MAINTENANCE
Storage
The UPS may be stored for extended periods in an environment that does not subject the
UPS to extremes of temperature or humidity. When storing for extended periods, the battery
should be charged every six months. If the storage location is characterized by above normal
temperature, the battery should be recharged every two months. The UPS does not need to
be turned on for charging to occur –it only needs to be plugged in with batteries connected.
NOTE:
This product is not designed for continuous use on batteries.
Atte n t ion
Important Information
The batteries inside this UPS are a special type called “sealed lead-acid”. These batteries
use a non-liquid electrolyte, which makes it possible to use them in any physical
orientation. The batteries are designed to last from two to five years. Their actual life
span will depend on several factors, including how often power outages occur, how
long power outages last, and the temperature of the environment in which the UPS
operates. Frequent, long duration power outages will shorten battery life more than
infrequent, short duration outages. Consistent high temperatures in the area where the
UPS is used will also shorten battery life.
The UPS is equipped with a Low/Replace Battery LED ( ) on the front panel. If the LED
illuminates, you should make sure that the battery has at least six hours to charge without a
power interruption. Inadequate (much shorter than usual) backup time, premature low
battery alarm sounds, and persistent Low/Replace Battery LED illumination are all good
signs that the batteries inside your UPS requires replacement. The batteries inside your
UPS are designed to be replaced by authorized service personnel only.

UPS + Isolation Transformer User Manual
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Please familiarize yourself with the following precautions before proceeding
with battery replacement.
W ARN I NG
Servicing of batteries should always be performed or supervised by someone who has read
and understood the following precautions and who understands the hazards associated with
storage batteries. This procedure should not be performed by someone who is unauthorized
or who is incapable of following these precautions.
CAU TIO N
•Only the battery assembly in this unit is user serviceable (non-medical units only). The
battery compartment is accessed by removing the front panel as described in the following
instructions. No other user serviceable parts are contained in this UPS. Do not remove any
cover other than the front battery access panels.
• A battery (even a depleted one) can deliver very high currents when short-circuited.
There is a danger of electrical shock. Remove all watches, rings, bracelets or other
metal objects. Use only tools with insulated handles.
• Do not dispose of batteries in a fire. There is a danger of explosion.
• Do not dispose of batteries in an environmentally unfriendly manner.
• Do not open or mutilate the batteries. This may release electrolyte that is toxic to the
environment and harmful to the skin and eyes.
• Medical units have no user serviceable parts inside.