Amico AH6000LN User manual

Thank you for purchasing AMICO diesel generators.
This operation manual will tell you how to operate and service your AMICO generation
set correctly.
Please read this manual before using the generating set to ensure the proper operation.
Follow the instructions to keep your generating set in the best working condition and
extend the life of it. If you have any commends or problem, please contact with our
sales company or the authorized agent.
This manual deals with the general items of theAMICO diesel generating set. However,
the manual may vary with the development of the products in the future.
Please give special attentions to warnings and cautions.
PREFACE
AMICO diesel generating set will meet your requirement if you operate it according to
the manual instruction. Otherwise serious personal injury and equipment damage
will result.
So, AMICO reconfirms that ou must to read and understand this manual before
operating the generating set.
Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!
Read all labels and the owner's manual before operating this
generator.
Operate only in well ventilated areas. Exhaust gas contains
poisonous carbon monoxide, and can be deadly. Always stop
engine before refueling. Wait 5 minutes before restarting.
Check for spilled fuel or leaks. Clean and/or repair before use.
Keep any sources of ignition away from fuel tank, at all times.
Indicates that the severe personal injury even death will result
if the instructions are not followed.
Indicates that the serious personal injury or equipment dam-
age will result if the instructions are not followed.
!WARNING
!WARNING
!CAUTION

1. TO PREVENTTHE FIRE
Never add fuel to the fuel tank while the engine is running.
Wipe off the overflowed fuel oil with a clean cloth. Keep explosives and other
flammable products away from the generating set.
To prevent the fire and to I~rovide adequate ventilation, keep the generating set at
least one meter away from buildings and other equipment during operation.
Operate the generating set on a level surface,
Do not put the generating set indoors while the engine is hot.
2. TO PREVENT FROM INHALING THE EXHAUST
Exhaust gas contains poisonous carbon monoxide, which is harmful to the health.
Never use the generating set at the confined places or poor ventilated locations,
If it's necessary to run the generating set indoors, be sure to provide the ad-
equate ventilation.
3. BE CARE NOT TO BE SCALDED
The muffler and the engine body are very hot while the engine is running or just
after running, do not touch these parts to prevent from being scalded.
4. ELECTRIC SHOCKS, SHORT CIRCUITS
To avoid electric shocks or short circuits, do not touch the generating set when
your hands are wet. This generating set is net waterproof, so it should not be
used in a place exposed to rain snow or water sprays. Use of the generating set
tor in a wet place can cause short circuits and electric shocks during operation.
The generating set should be grounded to prevent electrical shocks from faulty
appliances. Connect a length of heavy wires between the generating set s ground
terminal and an external ground source.
!CAUTION
WARNING:
STOP

Do not hook up tools or other apparatus to generating set rator before it has been
started. If equipment is attached, generator starting may cause sudden move-
ments of the equipment and result in injuries and accidents. Be sure to discon-
nect any apparatus from the generating set or prior to starting.
Most appliance motors require more than their rated wattage for start-up.
Do not exceed the specified current limit of any socket.
Do not connect the generating set to a household circuit. This could cause
damage to the generating set and to electrical appliances in the house.
!CAUTION

Main Technical Specifications and Data
Cofiguration
Preparation for Starting
Start the Generating Set
Operate the Generating Set
Load
Stop the Generating Set
Periodic Checks and Service
Long-term Storage
Troubleshooting and Remedy
Detail Diagram
Panel Detail Diagram
Wiring Diagram
LIMITED WARRANTY
PRODUCT REGISTRATIONCARD
CONTENTS
1
2
3
7
9
10
14
14
18
19
20
24
26
27
28

1. MAIN TECHNICAL SPECIFICATIONS AND DATA
1
Rated frequency (Hz)
Rated power (kVA)
Rated voltage (AC)(V)
Rated current (AC)(V)
Rated revolution speed(r/min)
Power factor (cos
)
Excitation mode
DC output
Operation mode
Coupling method
Engine Model
Gross weght(kg)
Overall dimensions(LxWxH)(mm)
AH6000LN
Generator
60
6.0
120/240
50/25
3600
1
12V/8.3A
12 hour continuous running
Transmission rigid connection
AHD186
950x565x760
Model
Item
175
Controlled silicon self excitation
constant voltage

2
Outlet fo
cooling air
Fuelfiller cap
Lifting eye Low oil pressureg lamp
Exhaust
AC output
DC output
Engine starter switch
2.CONFIGURATION
2.1 Parts name

3
2.2 Control panel
AH6000LN
3.1 Selection and handling of the fuel oil
Selection of fuel oil
Only use the light diesel, which is most suitable for the engine,
Keep dust and water out of the fuel
When filling the fuel tank from drums, make sure that no dust or water is mixed in
the fuel. Otherwise the serious fuel injection pump and nozzle problems will result
Do not overdill
Overfilling is very dangerous, De not fill the tank beyond the top of the red plug
inside the fuel oil fillter.
3. PREPARATION FOR STARTING
!WARNING
Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where the engine is refu-
eled or where the fuel oil stored,
Do not overfill the tank, make sure the filler cap is securely closed after
refueling.
Be careful net to spill fuel when refueling. If any fuel is spilled, make sure the
area is dry before starting the engine.

4
Always check the engine oil level with the generating set on a level surface
before starting and refill if necessary.
The engine may be damaged if operated with insufficient engine oil, it is also
dangerous to refill too much engine oiI as sudden increase in engine speed
may be caused by its combustion.
3.2 Check and refill the engine oil
!WARNING
Do not wash the element with
detergent.
Replace the element when its output
decrease or a bad exhaust color is
noticed.
Never run the generating set without
the element, otherwise the rapid engine
wear will result.
AMICO series generating set are equipped with Iow oil warning system This
system will stops the engine automatically when the oil level falls below the lower
level. This prevents accidents such as bearing seizures, etc.
Select the most applicable engine oil
It is very important to select the applicable engine oil for keep up the performance
and life of the generating set, If inferior engine oil is used, or it your engine oil is
not replaced periodically, the risk of piston seizure, piston ring sticking and accel-
erated wear of the cylinder liner, bearing and other moving components increases
significantly. So the generating set life will be shortened AMICO recommends
CC/CD oil classified by APl. Choose the applicable viscosity oil according to the
local ambient temperature.
3.3 Service the air cleaner
1. Screw off the wing nut remove the air
cleaner cover and take out the element.
!WARNING
!WARNING
Air cleaner inspection port cover

5
2. Reattach the air cleaner cover and screw
on the wing nut.
The generating set should be earthed to
prevent electdc shocks.
3.4 Check the generating set
1. Turn off the main switch and any other
loads.
Be sure to turn offthe main switch before
starting.
The generating set should be earthed to
prevent electric shocks.
!WARNING
!WARNING
Elelment
Low oil warning lamp
AC output receptacle
Ground terminal
Ground terminal

6
3.6 Break-in period operation
The first 20hrs are the break-in period of the engine, the operator must obey to
following items:
Warm up the engine 5 minutes after the initial starting. Run the engine at Iow
speed and zero load before the engine becomes warm
2. Handling of dual voltage type generat-
ing sets
Be sure to place the changeover switch
in the correct position for the rated volt-
age of the working instrument.
!CAUTION
The main switch should always be kept in the "ON" position during operation.
Before starting the engine, be sure to turn the switches of the working instru-
ment (lighting apparatus, motor, etc.) to their "OFF" position. If the switches
are not "OFF", the sudden application of load when the engine is started
could be very dangerous.
3-5 How to open the cabinet door and covers of AMICO LN series
generating set
1. Open the cabinet door for daily inspection.
Tum the lever counter clockwise and raise
the door.
2. Loosen the bolt of the air cleaner check
port cover to check the air cleaner.
3. Screw off the wing nut to open the cover,
then check the nozzle cover.
Change-over switch

Avoid applying any heavy loads during the break-in pedodAMICO recommends to
run the engine at 3600 r/min with 50% load in break-in period.
Replace the engine oil on time.
Replace the engine oil while the engine is warm after 20-hours -running. the old
engine oil will be drained out completely.
Approx. one month or 20hours Every 3 months or 100 hours
4. START THE GENERATING SET
Do not hook up tools or other apparatus to the generating set before starting.
7
!WARNING

Turn the starting key clockwise to
"START" position.
Remove your hand from the key as soon
as the engine starts.
If the starting motor does not start after
10 seconds, wait 15 seconds before start-
ing it again.
1. Starting
Open the fuel cock.
Set the engine speed lever at "RUN"
position.
Run the starting motor for long time will cost the battery power greatly even
burn out the molor.
Always leave the starting key at "ON" position while the engine is running.
!CAUTION
Engine speed lever
Photo shows RUN position
8
Engine speed aver
Photo shows RUN position
Engine starter key

2. Concerning the generating set with Low
Oil Warning System, check that the Oil
Alarm Lamp is net lit.
2. Battery
5. OPERATE THE GENERATING SET
1. Warm up the engine without load three
minutes.
5.1 Operate the generating set
9
Fuel injection limiting bolt
1.when you install it,frist check batteryís polarity if it
is same with generatorís anode &cathode line,check
volt if it is 12.3V,otherwise must electricize,
2.every month check volt if it is right,free charge
maintenance batteryís charge,volt is 13.5V-14.5v
3.check electric systerm if it have creepage,otherwise
damage battery,
4.if batteryís volt is not enough,electrica energy is low,please remove of battery and
electricize, on time,only have 5-6hours is ok,
5.battery put on the place of low temperature,dryness,aeration,clean,three month or
six month must need electricize,

DO not start 2 or more machines simultaneously Start them one by one.
Do not use floodlights together with other machines.
For the generating set with Low Oil Warning System, the Oil Alarm Lamp will
activated by Iow oil pressure or engine oil shortage, simultaneously, the en-
gine will stop. The engine will stop immediately if restarted without refilling
the engine oil Check the oil level and refill.
Do not loosen or readjust either the engine speed limiting bolt or fuel injection
limiting bolt, otherwise, the performance will be affected.
5.2 Checks during the running
1. Whether there is abnormal sound or vibration;
2. Whether the engine misfires or runs rough;
3. Check the color of the exhaust. (Is it black or too white?)
If you notice any of the above-mentioned phenomenon happened, stop the eh-
gine and find out the fault cause or contact with AMICO agent.
If the engine has been running, the muffler will be very hot, Be careful not to
touch the muffler.
Never refill the fuel tank while the engine is running.
6.LOAD
!CAUTION
!CAUTION
!CAUTION
10

1. Be sure to run the generating set at rated speed, otherwise capacitor will produce
the forced excitation. If the running is for a long time under such condition.
capacitor will be burned out,
2. After switching on the air switch, observe the voltmeter on the panel of the control
cabinet, the voltmeter should point to 120V+5%(60Hz) for single-phase gener
ating set; 120V/240V+5%(60Hz) for single-phase generating set, then the loading
can be carried out.
3. When the double voltage generating set changes over the voltage, the air sw.~,l
should be set at "OFF" position Otherwise the generating set and electric devices
will be burned out and damaged.
4. Connect the equipment to the generating set in order Forthematterofthemotor
load, firsPy the heavy-duty motor should be connected, then the light-duty motors
If the operation is false, the generating set will lag or stop suddenly It is neces-
sary to unload the generating set immediately and turn offthe main switch and do
checks.
6.1 AC application
If overloading of the circuit trips the AC circuit protector, reduce the electrical
load on the circuit, and wait a few minutes before resuming operation.
!NOTE
11
6.2 DC application
1. DC terminals are only for charging 12V battery,
2 Set the air switch at "OFF" position while charging. On the 12V output terminals,
a charge switch can be connected so the switch can be used for on-and-off
purpose
3. Loncerning the automatic type battery with the leads, be sure to disconnect the
negative leads of the battery while charging.

!CAUTION
Connect the positive and negative poles of the battery with the positive and
negative poles of DC terminals separately. Do not confuse them, otherwise
the battery and generating set will burn out
Do not connect the positive pole of the battery with its negative pole, other-
wise the battery damage will result,
Do not connect the positive pole of the DC terminal with its negative pole.
otherwise the generating set damage will result,
When a large capacity battery is charged, excessive current flows, the fuse
for the direct current will burn out,
Do not run the generating set while it is still connected with the battery,
Do not use DC12V and AC at the same time.
!CAUTION
Battery exhausts explosive gas. Keep sparks, flames, and cigarettes away
form the battery. To prevent from creating a spark near the battery, always
connect the charging cables to the battery first and only then to the generat-
ing set. When disconnecting, you should disconnect the cables at the gener-
ating set first.
Charge the battery at a well-ventilated place,
Before charging, remove the cap from each cell of the battery.
Stop charging if the electrolyte temperature exceed 45 C.
12

13
6.3 Electrical appliance particularly motor-driven equipment will produce very
high current while starting, the below table provides the reference for connecting
these apparatus to the generator set.
300VA
TYPE WATTAGE
STARTING
RATED
TYPICAL
APPLIANCE
EXAMPLE
APPLIANCE
STARTING
RATED
Incande-
scent
lamp
Heating
applian-
ce
Xl Xl Incandescent
lamp
TV 100W
I00VA
(W) I00VA (W)
Fluoresc-
ent
lamp
X2 Xl .5
Fluorescent
lamp Fluorescent lamp
40W 80VA
(W) 60VA
(W)
Motor-
driven
equip-
ment
X3~5 X2 Refrigerator
Electric
fan
Refrigerator
150W
450-750VA
(W)
Incandescent
lamp

14
If the engine keep on running even after the speed lever is placed at the
"STOP'position, either turn the fuel cock to the "CLOSE"position or loosen
the nut of high pressure fuel pipe on the pump side to stop the engine.
Do not stop the engine with the decompression lever.
Do not stop the generating set with load. Stop it after the load removed.
7.STOP THE GENERATING SET
1. Disconnect the load from the generating set.
2. Turn off the breaker of the generating set.
3. Set the speed lever at "RUN" position, run
the generating set without load for about 3
minutes. Do not stop the engine suddenly,
otherwise the temperature will increase
abnormally, the nozzle will blocked and the
generating set will be damaged
Press down the stop lever
Concerning the electric starter, turn the key
to "OFF ",
Turn the fuel cock lever to"S"position
!WARNING
8. PERIODIC CHECK AND SERVICE
Periodic check and service are very important for keeping the engine in good condi-
tion and durable. The chart below indicates what checks to make and when to make
them.
With engine speed lever
at STOP position
stop lever

15
Shut off the engine before performing any service. If the engine must be run,
make sure the area is well ventilated. The exhaust contains poisonous car-
bon monoxide gas.
After the generating set has been used, clean it immediately with a cloth to
prevent corrosion and to remove sedimenh.
Interals
Item Every First month
or 20 Hrs
day Third month
or 100 Hrs sixth month
or 500 Hfs Every year or
1000 Hrs
Check and refill fuel oil
Drain out fuel oil
Check and refill engine oil
Check for oil leakage
Check and tighten fasten-
ing parts
bolts
Tighten the
Cylinder head
Replace engine oil (First time)
(Secondtime)
Clean engine oil filter
(Replace if
necessary
Replace air cleaner
element (Service more frequently when
used in dusty areas) (Replace)
Clean fuel oil filter (Replace)
Check fuel injection pump
Check nozzle
Check fuel pipe
(Replace if
necessary)
Adjust clearance of intake/
exhaust valves
Fisrt time)
Grind intake/exhaust valves
Replace piston ring
Check battery electrolyte Every month
Check carbon brush and slip ring
Check insulation resistance
The generating set has been stored more than lOdays
Note:" " indicates that special tools are required, please contact with AMICO agent.
!WARNING