AMK SPINDASYN Operating and installation instructions

SPINDASYN
Device description
SEZ - Spindasyn electric cylinder
Version:
Part no.:
2023/26
204540
Translation of the "Original Dokumentation"

Imprint
Name: PDK_204540_Motoren_SEZ
Version: Version Change Initials
2023/26 lCorrection of the power connection PAC Drive3 -
Cable is 4x1,5 mm2
lAMKmotion Design
LeS
Previous version: 2020/40
Product version: Product Part no. Firmware Version (Part no.) Hardware
Version
(Part no.)
SEZ 3
SEZ 4
-
Copyright notice: © AMKmotion GmbH + Co KG
Any transfer or reproduction of this document, as well as utilisation or communication of its contents,
requires express consent. Offenders are liable for the payment of damages. All rights are reserved in
the event of the grant of a patent or the registration of a utility model or design.
Reservation: We reserve the right to modify the content of the documentation as well as the delivery options for the
product.
Publisher: AMKmotion GmbH + Co KG
Gaußstraße 37-39
73230 Kirchheim unter Teck
Germany
Phone [phone]
Fax [phone]
E-mail: [email protected]
Registration court: AG Stuttgart, HRA 230681, Kirchheim unter Teck,
Tax Id no.: DE 145 912 804
Complementary: AMKmotion Verwaltungsgesellschaft mbH, HRB 774646
Service: Phone [phone], Fax -193
For fast and reliable troubleshooting, you can help us by informing our Customer Service about the
following:
lType plate data for each unit
lSoftware version
lDevice configuration and application
lType of fault/problem and suspected cause
lDiagnostic messages (error messages)
E-mail [email protected]
Internet address: www.amk-motion.com
2 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

Content
Imprint 2
1 About this documentation 6
1.1 Structure of this document 6
1.2 Keeping this document 6
1.3 Target group 6
1.4 Purpose 7
1.5 Display conventions 7
1.6 Appendant documents 7
2 For your safety 8
2.1 Basic notes for your safety 8
2.2 Safety rules for handling electrical systems 8
2.3 Presenting safety messages 8
2.4 Class of hazard 9
2.5 Safety alert symbols used 9
2.6 Intended use 9
2.7 Requirements for the personnel and their qualification 10
2.8 CE mark 10
2.9 Warranty 10
3 Product overview 11
3.1 Product views 11
3.2 Variants of connections 12
3.3 Type code 13
3.4 Type plate 14
3.5 SEZ 3 16
3.5.1 Dimensional drawings 16
3.5.2 Technical data 17
3.6 SEZ 4 18
3.6.1 Dimensional drawings 18
3.6.2 Technical data 19
3.7 Screw nut 20
3.7.1 Dimensional drawings 20
3.7.2 Lead accuracy 20
3.8 Scope of delivery 21
4 Projecting 22
4.1 Motor holding brake 22
4.2 Balance quality grade 22
4.3 Overview of motor encoders 23
5 Transport and storage 26
5.1 Transport 26
5.2 Storage 26
6 Assembly 27
6.1 For your safety 27
6.2 Avoiding material damage 27
6.3 Prerequisites and preparations 28
6.4 Tightening torques 29
6.5 Pushing and pulling drive elements on and off 29
6.6 Initial lubrication of the screw nut 29
6.7 Convection-cooled motors 30
7 Electrical connections 31
7.1 EMC-compliant connections 31
7.2 Phase sequence 31
PDK_204540_Motoren_SEZ / Version 2023/26 3 / 74

7.3 Connection diameters 31
7.4 Encoder connection 31
7.4.1 Encoder plug M23 31
7.4.1.1 Encoder plug M23 - Siemens compliant 34
7.4.1.2 Encoder plug M23 - PacDrive3 compliant 36
7.4.2 Encoder plug CM3 38
7.5 Power connection 39
7.5.1 For your safety 39
7.5.2 Avoiding material damage 40
7.5.3 Power plug round 41
7.5.3.1 Power plug round - Siemens compliant 42
7.5.3.2 Power plug round - PacDrive3 compliant 44
7.5.4 Power plug CM3 45
7.6 Hybrid connection 46
7.6.1 For your safety 46
7.6.2 Hybrid connector M15 47
7.7 Handling of the CM3-plug (ITT-Cannon) 49
8 Startup 51
8.1 For your safety 51
8.2 Avoiding material damage 53
8.3 Check list for preparing the startup 54
8.4 Switch-on 54
9 Operation 55
9.1 For your safety 55
9.2 Avoiding material damage 57
9.3 Machine downtimes 57
10 Diagnostics 58
11 Maintenance and repair 60
11.1 For Your safety 60
11.2 Avoiding material damage 62
11.3 Screw nut 62
11.3.1 Dismounting 62
11.3.2 Re-lubrication 62
11.4 Exchanging an absolute encoder 63
11.5 Maintenance intervals 63
11.6 Cleaning 64
12 Decommissioning and disposal 65
12.1 For your safety 65
12.2 Preparing disassembly 65
12.3 Disposing of the materials 65
13 Technical data 66
13.1 General technical data 66
13.2 Motor data 67
14 Accessories 68
14.1 Encoder connection M23 68
14.1.1 Encoder plug set 68
14.1.2 Encoder cable with M23-plug configured 68
14.2 Encoder cable with CM3 plug configured 69
14.3 Power connection M23 69
14.3.1 Power plug set 69
14.3.2 Power Cable with power plug configured 69
14.4 Power cable with CM3-plug configured 70
14.5 Hybrid cable configured 70
15 Certificates 71
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Glossary 72
Your opinion is important! 74
PDK_204540_Motoren_SEZ / Version 2023/26 5 / 74

1 About this documentation
1.1 Structure of this document
Topic Chapter Kapitelnummer
Validity, use and propose of the documentation Imprint -
About this document 1
Safety For Your safety 2
Information for planning and projecting personnel Product overview 3
Projecting 4
Technical data 13
Accessories 14
Practice information for startup, operating or maintenance personnel Transport and storage 5
Assembly 6
Electrical connections 7
Startup 8
Operation 9
Diagnostics 10
Maintenance and repair 11
Decommissioning and disposal 12
Reference to Certificates e. g. CSA, CE or TÜV Certificates 15
Abbreviations and explanation of terms Glossary -
1.2 Keeping this document
This document must permanently be available and readable at the place where the product is in use. If the product is used at
another place or changed the owner, the document must be passed on.
1.3 Target group
Any person that is qualified and intends to work with this product must read, understand and follow this document:
lTransportation and storage
lUnpacking and installation
lProjecting
lConnection
lParameterization
lStartup
lTesting and maintenance
lService and repair
lDecommissioning and disposal
6 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

1.4 Purpose
This document is addressed to any person who handles the product. It gives information about the following topics:
lSafety messages which are absolutely necessary to take care of during handling the product
lProduct identification
lProjecting, planning and dimensioning of the application
lEnvironmental conditions for storage, transportation and operation
lAssembly
lElectrical connections
lStartup and operation
lMaintenance
lRepair
lReplacement
lDiagnosis
lDecommissioning and disposal
lTechnical data
lConformity with standards
1.5 Display conventions
Display Meaning
This symbol points to parts of the text to which particular attention should be paid!
0x 0x followed by a hexadecimal number, e. g. 0x500A
'Names' Names are represented with apostrophes e. g. parameters, variables, etc.
See 'chapter name' on page x Executable cross-reference in electronic output media
1.6 Appendant documents
AMK part-no. Titel
27859 Motor encoders
- Motor data sheets
Device descriptions
AMK part-no. Titel
204979 Software description AIPEXPRO V3
(PC software for startup and parameterization)
Functional documentations
PDK_204540_Motoren_SEZ / Version 2023/26 7 / 74

2 For your safety
2.1 Basic notes for your safety
lAt electrical drive systems, hazards are present in principle that can result in death or fatal injuries:
oElectrical hazard (e. g. electric shock due to touch on electrical connections)
oMechanical hazard (e. g. crush, retract due to the rotation of the motor shaft)
oThermal hazard (e. g. burns due to touch on hot surfaces)
lThese hazards are present while starting up and operating the unit, and also during servicing or maintenance work.
lSafety instructions in the documentation and on the product warn about the hazards.
lPersonnel must have read and understood the safety instructions before installing and operating the product. In the
documentation about the product the usage warnings pertain to direct hazards and must therefore be followed directly
when operating or handling the product by the operator.
lAMKmotion products must be kept in their original order, that means it is not allowed to do a significant constructional
change on hardware side and software is not allowed to be decompiled and change the source code.
lDamaged or faulty products are not allowed to be integrated or put into operation.
lDo not start the system in which the AMKmotion products are installed (begin of intended use) until you can determine that
all relevant standards, laws, and directives have been complied with, e. g. low voltage directive, EMC directive, and the
machinery directive, and possible further product standards. The plant manufacturer is responsible for the compliance with
the laws, directives, and standards.
lThe devices must be installed, electrically connected and operated as shown in the device description documentation. The
technical data and the required environmental conditions must be observed at all times.
2.2 Safety rules for handling electrical systems
In particular on drive systems, the instructions pertaining to safety and the following five safety rules have to be kept in the
specified sequence:
1. Switch off electrical circuits (also electronic and auxiliary circuits).
2. Secure against being switched on again.
3. Determine that there is no voltage.
4. Ground and short circuit.
5. Cover or close off neighboring parts that are under voltage.
Reverse the measures taken in reverse order after completing the work.
2.3 Presenting safety messages
Any safety information is configured as follows:
SIGNAL WORD
Type and source of risk
Consequence(s) of non-observance
Steps to prevent:
l...
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2.4 Class of hazard
Safety and warning messages are graduated into classes of hazard (according to ANSI Z535). The class of hazard defines the
potential risk of harm and is described by a single word, if the safety information is ignored. The signal word is followed by a safety
alert symbol (ISO 3864, DIN EN ISO 7010). In accordance with ANSI Z535, the following signal words are used to define the class
of hazard.
Safety alert symbol and
signal word
Class of hazard and its meaning
DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury
NOTICE NOTICE is used to address preventions to avoid material damage, but not related to personal
injury.
2.5 Safety alert symbols used
Safety symbol Meaning
Generic warning!
Warning against dangerous electrical voltage!
Warning against hot surface!
Warning against magnetic field!
2.6 Intended use
The motors have been designed for use as drives in industrial commercial use, in machines and systems, and may only be
operated within the specified limits (characteristic curve on motor data sheet and type plate). For use as intended, the motors have
to be connected to an suitable AMK converter. Connecting the motors directly to the mains supply is prohibited and can lead to
material damage!
Screws and ball screw nuts are exclusively intended for axial loads. Radial loads must be carried by external linear bearings.
Applications in the following areas are prohibited:
lExplosive environment
lEnvironment with oils, acids, gases, vapours, dust, radiation,...
lEnvironments that do not meet the climatic conditions that are required in this documentation.
The manufacturer / operator of the entire system is liable for damages caused by unintended use.
PDK_204540_Motoren_SEZ / Version 2023/26 9 / 74

2.7 Requirements for the personnel and their qualification
Only authorized and qualified personnel may work on and with the AMKmotion drive systems.
Specialised personnel must:
lPerform mechanical and electrical work that is described in this documentation, such as mounting and connecting
lObserve all information in the documentation accompanying the product in order to work with the product safely and in an
error-free manner
lUnderstand and know hazards that occur when handling the product
lKnow connections and functions of the system
lBe familiar with the control concept in order to operate the drive system
lBe authorized to switch circuits and devices on and off, ground and label them
lObserve local specific safety requirements
2.8 CE mark
AMKmotion products have been constructed using the "State of the Art" and are safe to operate. AMKmotion issues an EU
declaration of conformity for each of its products in which the standards and guidelines relevant for the product are listed.
AMKmotion also designates the products with the CE mark which signifies conformity to the standards. Since these standards are
listed in the Official Journal of the EU, it can be assumed through their application that the product meets the basic safety and
health requirements of the harmonization regulation, the so-called presumption of conformity applies.
2.9 Warranty
lAll information in the documents accompanying the product must be complied with for a safe and trouble-free operation.
lThe assertion of warranty claims is excluded if the information in the documents is not observed completely.
lHardware and firmware may not be modified except by personnel authorized by AMKmotion and after consultation with
AMKmotion.
lThe company AMKmotion GmbH + Co KG is not liable for damages from unintended use, incorrect installation or
operation, exceeding rated values and non-observance with the environmental conditions.
10 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

3 Product overview
3.1 Product views
Motor SEZ 3
Motor SEZ 4
PDK_204540_Motoren_SEZ / Version 2023/26 11 / 74

3.2 Variants of connections
The SPINDASYN SEZ motor offers different variants of connection (top down):
lHybrid connection M15 (only with Y-type encoders)
lITT Cannon plug CM3
lEncoder and power plug M23
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3.3 Type code
SEZ x - x - x - x - x x x x - x - x
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| | | | | | | | | | Device design:
| | | | | | | | | | B5
| | | | | | | | | Theoretical idle speed [1/min]
| | | | | | | | Cooling:
| | | | | | | | O Convection cooling
| | | | | | | Holding brake / torque support:
| | | | | | | O No holding brake / torque support
| | | | | | | B With holding brake 1)
| | | | | | | V With torque support
| | | | | | | P With holding brake and torque support 1)
| | | | | | Encoder:
| | | | | | R Resolver
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E Singleturn absolute encoder EnDat 2.1,
digital and SIN / COS track, optical
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F Multiturn absolute encoder EnDat 2.1,
digital and SIN / COS track, optical
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P Singleturn absolute encoder EnDat 2.2 light,
digital, inductive
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Q Multiturn absolute encoder EnDat 2.2 light,
digital, inductive
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S Singleturn absolute encoder Hiperface,
SIN / COS track, optical
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T Multiturn absolute encoder Hiperface,
SIN / COS track, optical
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U Singleturn absolute encoder Hiperface,
SIN / COS track, capacitive
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V Multiturn absolute encoder Hiperface,
SIN / COS track, capacitive
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Y Singleturn / Multiturn absolute encoder Hiperface DSL,
digital, optical
| | | | | Screw:
| | | | | K Ball screw KGT
| | | | Maximum stroke [mm]
| | | Screw pitch[mm]
| | Continuous standstill torque[Nm]
| Motor size:
| 3 55 mm
| 4 70 mm
SEZ Spindasyn electric cylinder
1) The motor holding brake is not approved for personal protection from suspended loads!
PDK_204540_Motoren_SEZ / Version 2023/26 13 / 74

3.4 Type plate
Illustration as an example: Content and scope can differ
Legend:
Abbreviation Designation
1 Connection type
2 Duty type
3 Weight
4 Manufacturer
TNr Part number
SNr Serial number (year + calendar week – consecutive number)
Typ Type designation
Isol.-Kl. Insulation class
IP Type of protection according to EN 60529
PnRated power
UnRated voltage
InRated current
MnRated torque
fnRated frequency
Enc Motor encoder resolution
nnRated speed
nmax Max. speed of the output shaft of the system
ke Voltage constant
UBData on the motor holding brake: brake voltage
IBData on the motor holding brake: brake current
MBData on the motor holding brake: min. static brake torque
cosPhi Power factor
ULData on the fan: fan voltage
14 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

Abbreviation Designation
ILData on the fan: fan current
fLData on the fan: fan frequency
Ref Customer material number
SCCR Short Circuit Current Rating
NDU Non Dual-use
Rev Revision
Legend for the type plate:
1 Manufacturer
2 Type designation
3 Rotor time constant
4 Serial number (part no. – calendar week + year – consecutive number)
5 Insulation class
6 Data on the motor brake (brake voltage, brake current and min. static brake torque)
7 Data on the fan (fan voltage, fan current and fan frequency)
8 Protection class
9 Rated frequency
10 Motor encoder resolution
11 Rated current
12 Rated speed of the motor / max. speed of the output shaft of the system
13 Rated voltage
14 Customer material number
15 Rated torque
16 Rated power
PDK_204540_Motoren_SEZ / Version 2023/26 15 / 74

3.5 SEZ 3
3.5.1 Dimensional drawings
Side view
LS Screw length
L / L BRMotor length, depends on standstill torque, encoder type, brake
Front view
Dimensions of the screw nut: Siehe 'Dimensional drawings' auf Seite 20.
16 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

3.5.2 Technical data
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Maximum
axial force
kN 2,1 1,1 0,6 3,1 (4,8) 1) 2,4 1,5
Nominal
axial force
kN 0,7 0,34 0,2 1,7 0,8 0,5
Travel speed m/s 0,37 0,73 1,17 0,37 0,73 1,17
1)limited by C_stat
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 40 35 20 40 35 20
Inertia kgcm20,19 0,19 0,19 0,31 0,31 0,31
Acceleration m/s210 20 32 24 48 77
Screw length 85 mm
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 70 65 50 70 65 50
Inertia kgcm20,21 0,21 0,21 0,33 0,33 0,33
Acceleration m/s29 18 29 21 42 67
Screw length 115 mm
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 100 95 80 100 95 80
Inertia kgcm20,22 0,22 0,22 0,34 0,34 0,34
Acceleration m/s28 16 26 19 38 61
Screw length 145 mm
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 160 155 140 160 155 140
Inertia kgcm20,25 0,25 0,25 0,37 0,37 0,37
Acceleration m/s27 14 22 16 32 51
Screw length 205 mm
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 260 255 240 260 255 240
Inertia kgcm20,30 0,30 0,30 0,42 0,42 0,42
Acceleration m/s25,5 11 18 13 26 42
Screw length 305 mm
Motor type SEZ 3-0,5 SEZ 3-1
Screw pitch mm 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm
Stroke length mm 360 355 340 360 355 340
Inertia kgcm20,35 0,35 0,35 0,47 0,47 0,47
Acceleration m/s24,6 9 15 11 22 35
Screw length 405 mm
PDK_204540_Motoren_SEZ / Version 2023/26 17 / 74

3.6 SEZ 4
3.6.1 Dimensional drawings
Side view
LS Screw length
L / L BRMotor length, depends on standstill torque, encoder type, brake
Front view
Dimensions of the screw nut: Siehe 'Dimensional drawings' auf Seite 20.
18 / 74 PDK_204540_Motoren_SEZ / Version 2023/26

3.6.2 Technical data
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Maximum
axial force
kN 4,2 2,1 0,8 8,3 4,1 1,6
Nominal
axial force
kN 1,3 0,7 0,3 2,5 1,3 0,5
Travel speed m/s 0,23 0,46 1,15 0,23 0,46 1,15
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 30 20 - 30 20 -
Inertia kgcm20,61 0,61 - 0,93 0,93 -
Acceleration m/s24,7 9,5 - 6,2 12,4 -
Screw length 85 mm
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 60 50 40 60 50 40
Inertia kgcm20,70 0,7 0,70 1,02 1,02 1,02
Acceleration m/s24,1 8,2 20,6 5,7 11,3 28,3
Screw length 115 mm
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 90 80 70 90 80 70
Inertia kgcm20,79 0,79 0,79 1,11 1,11 1,11
Acceleration m/s23,6 7,3 18,2 5,2 10,4 26,0
Screw length 145 mm
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 150 140 130 150 140 130
Inertia kgcm20,98 0,98 0,98 1,30 1,30 1,30
Acceleration m/s23,0 5,9 14,8 4,5 8,9 22,3
Screw length 205 mm
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 250 240 230 250 240 230
Inertia kgcm21,28 1,28 1,28 1,60 1,60 1,60
Acceleration m/s22,3 4,5 11,3 3,6 7,2 18,1
Screw length 305 mm
Motor type SEZ 4-1 SEZ 4-2
Screw pitch mm 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm
Stroke length mm 350 340 330 350 340 330
Inertia kgcm21,58 1,58 1,58 1,90 1,90 1,90
Acceleration m/s21,8 3,7 9,1 3,0 6,1 15,2
Screw length 405 mm
PDK_204540_Motoren_SEZ / Version 2023/26 19 / 74

3.7 Screw nut
3.7.1 Dimensional drawings
Side view (with fitting sleeve)
Front view
Motortype Ballscrewtype ds
± 0,1
P D
g6
D1 D2 D3 L3 L4 L5 B dk dl
SEZ3 KGT 16 x 05 15,5 5 28 48 38 5,5 40 10 10 40 12,9 8
KGT 16 x 10 14,6 10 28 48 38 5,5 45 10 10 40 12,5 8
KGT 16 x 16 14,4 16 28 48 38 5,5 61 12 20 40 13 8
SEZ4 KGT 25 x 05 24,9 5 40 62 51 6,6 43 10 12 48 22,3 10
KGT 25 x 10 24,4 10 40 62 51 6,6 61 10 16 48 21,8 10
KGT 25 x 25 24,7 25 40 62 51 6,6 70 10 16 48 22,1 10
Dimension table
3.7.2 Lead accuracy
The lead accuracy V300p describes the maximum deviation from the position setpoint in a randomly set length of 300 mm within
the effective length of the screw ball drive.
SEZ motors are delivered with tolerance class 7 as standard. Other tolerance classes are possible on request.
20 / 74 PDK_204540_Motoren_SEZ / Version 2023/26