Toro Workman MDE 07299 User manual

FormNo.3397-167RevB
Workman®MDEUtilityVehicle
ModelNo.07299—SerialNo.315000001andUp
ModelNo.07299TC—SerialNo.315000001andUp
G015454
Registeratwww.Toro.com.
OriginalInstructions(EN)*3397-167*B

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Themachineisdesignedprimarilyasanoff-roadvehicleand
isnotintendedforextensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafcregulationsand
useanyadditionalaccessoriesthatmayberequiredbylaw,
suchaslights,turnsignals,slowmovingvehicle(SMV)sign,
andothersasrequired.
Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
Operation...............................................................5
HandlingandServicingBatteries...............................7
Maintenance...........................................................7
SoundPressure.......................................................8
Hand-armVibration................................................8
Whole-bodyVibration.............................................8
SafetyandInstructionalDecals.................................9
Setup...........................................................................12
1InstallingtheSteeringWheel..................................12
2InstallingtheBatteries..........................................13
3SettingtheChargerVoltage...................................14
4CheckingtheFluidLevelsandTireAir
Pressure............................................................15
5ReadingtheManualandViewingtheSafety
Video................................................................15
ProductOverview.........................................................16
Controls...............................................................16
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................20
ThinkSafetyFirst...................................................20
PerformingthePre-StartChecks..............................20
CheckingtheBrakeFluidLevel................................20
CheckingtheTireAirPressure.................................21
UnderstandingandUsingtheBatterySystem..............21
BreakinginaNewMachine......................................23
OperatingtheMachine............................................23
StoppingtheMachine.............................................23
ParkingtheMachine...............................................23
OperatingtheCargoBox.........................................23
TransportingtheMachine........................................26
TowingtheMachine...............................................26
TowingaTrailer.....................................................26
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
DailyMaintenanceChecklist....................................27
PremaintenanceProcedures........................................28
MaintainingtheMachineunderSpecialOperating
Conditions.........................................................28
PreparingtoMaintaintheMachine............................28
LiftingtheMachine................................................28
AccessingtheHood................................................29
Lubrication...............................................................29
GreasingtheMachine.............................................29
GreasingtheFrontWheelBearings...........................30
ElectricalSystemMaintenance....................................32
MaintainingtheBatteries.........................................32
ReplacingtheFuses................................................34
MaintainingtheHeadlights......................................35
DriveSystemMaintenance.........................................36
MaintainingtheTires..............................................36
AdjustingtheFrontWheelToe-inand
Camber.............................................................36
CheckingtheTransaxle-OilLevel.............................38
ChangingtheTransaxleOil......................................38
BrakeMaintenance....................................................39
InspectingtheBrakes..............................................39
AdjustingtheParking-BrakeHandle..........................39
AdjustingtheBrakeCables......................................39
ChassisMaintenance..................................................40
AdjustingtheCargo-BoxLatches..............................40
Cleaning...................................................................41
WashingtheMachine..............................................41
Storage........................................................................41
Troubleshooting...........................................................42
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Themachineisdesignedprimarilyasan
off-roadvehicleandisnotintendedforextensiveuseon
publicroads.Whenusingthemachineonpublicroads,
followalltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchaslights,
turnsignals,slowmovingvehicle(SMV)sign,and
othersasrequired.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Neverallowchildrentooperatethemachine.Anyone
whooperatesthemachineshouldhaveamotorvehicle
license.
•Neverallowotheradultstooperatethemachinewithout
rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthemachine.
•Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
•Becomefamiliarwiththecontrolsandknowhowtostop
themachinequickly.
•Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.
•Donotdrivethemachinewhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.
•Alwayswearsubstantialshoeswhenoperatingthe
machine—donotoperatethemachinewhilewearing
sandals.Donotwearloosettingclothingorjewelry
whichcouldgetcaughtinmovingpartsandcause
personalinjury.
•Wearingsafetyglasses,safetyshoes,longpantsanda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights,andevenconsideradding
additionallights.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator'sManualandalllabelsonthe
machine.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepformachineoperation).
Note:Thismachinehasasupervisorspeedlimitswitchto
allowyoutolimitthemaximumspeedthattheoperatorcan
drivethemachine.
4

Operation
•Theoperatorandpassengershouldremainseated
wheneverthevehicleisinmotion.Theoperatorshould
keepbothhandsonthesteeringwheel,whenever
possible,andthepassengershouldusethehandholds
provided.Keeparmsandlegswithinthevehiclebody
atalltimes.
•Driveslowerandturnlesssharplywhenyouarecarrying
apassenger.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
Nevercarrypassengersintheboxoronattachments.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthemachineon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethemachinewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
controlofthemachine.
–Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
machineanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.Alwayssignalyourturnsorstopearly
enoughsootherpersonsknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalsystemofthemachinecanproduce
sparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.
–Ifyouareeverunsureaboutthesafeoperationofthe
machine,stopyourworkandaskyoursupervisor.
•Beforegettingofftheseat:
1.Stopthemovementofthemachine.
2.Settheparkingbrake.
3.TurnthekeytotheOffposition.
4.Removethekey.
Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffofthemachine.
•Ifthemachineevervibratesabnormally,stopimmediately,
waitforallmotiontostop,andinspectthemachinefor
damage.Repairalldamagebeforecommencingoperation.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethemachineanditscontents.More
important,itcaninjureyouandyourpassenger.
•Grossmachineweight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makeamachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.RefertoLoadingthe
CargoBox(page24)formoreinformation.
•Decreasethemachinespeedifthecargoboxhasbeen
removedandthereisnoattachmentonthemachine.The
brakingcharacteristicschangeandfaststopsmaycause
therearwheelstolockup,whichmayaffectthecontrol
ofthemachine.
•Turfandpavementaremuchmoreslipperywhenthey
arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.
5

OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping
orrollingofthemachine,orthebatteriesmayrun
lowandyoucouldloseheadwayonthehill.This
couldresultinpersonalinjury.
•Donotoperatethemachineonexcessivelysteep
slopes.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Ifthebatteriesrunloworyoubegintolose
headwaywhileclimbingahill,graduallyapply
thebrakesandslowlybackstraightdownthe
hill.
•Operatethemachineslowlyonahillanduse
caution.
•Avoidturningonahill.
•Reduceyourloadandthespeedofthemachine.
•Avoidstoppingonhills,especiallywithaload.
Theseextracautionsneedtobetakenwhenoperatingthe
machineonahillbyperformingthefollowing:
•Slowdownbeforestartingupordownahill.
•Ifthebatteriesrunloworyoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesandslowly
backstraightdownthehill.
•Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhillsoriftheloadhas
ahighcenterofgravity.Securetheloadtopreventitfrom
shiftingandtakeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.
•YoucaninstallanoptionalROPSkitforoperationon
hillyterrain.
OperatingonRoughTerrain
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.
Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.
Ifyouwillbeusingthemachineonroughterrain,youcan
installtheoptionalROPSKit.
LoadingandDumping
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
•Keephandsandotherbodypartsclearwhen
loweringthebox.
•Donotdumpmaterialsonbystanders.
•Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoLoadingtheCargoBox
(page24).
•Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.
•Usecautionwhencarryingtallloadsinthecargobox.
•Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly
distributed.
•Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
•Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.
•Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.
•Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.
6

•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
•Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
•Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossmachineweight(GVW);refer
toSpecications(page19).
HandlingandServicing
Batteries
•Toreducethepotentialforre,keepthebatteriesand
motorareafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Alwaysdisconnectthebatterycablesbeforeservicing
anyelectricalcomponents;refertoDisconnectingthe
Batteries(page33).
Note:Disconnectinganybatterycableswillisolate
powerfromelectricalsystem.
•Batteryelectrolytecontainssulfuricacid.Sulfuricacid
produceshydrogengaswhich,intherightproportions,
isexplosive.
–Alwaysservice,store,andchargethemachineina
well-ventilatedarea.
–Keepsparksandopenamesawayfromthebatteries.
–Donotsmokenearthebatteries.
–Neveruseanopenametocheckthelevelorleakage
ofbatteryelectrolyte.
•Usecautionwhenhandlingandworkingaround
electrolyte.Thesulfuricacidinelectrolytecanburnskin
anddamageclothing.Furthermore,itcanbeemittedasa
gasthatcandamageyourlungs.
–Wearpropereye,hand,andfaceprotection.
–Donotleanoverthebatteriesatanytime.
–Avoidbreathinginbatteryfumes.
–Fillthebatterieswherecleanwaterisalwaysavailable
forushingtheskin.
–Ifyougetelectrolyteonyourskinoreyes,ush
theaffectedareafor20minuteswithcleanwater.
Removeacid-soakedclothing.Seekmedicalattention
immediately.
–Keepchildrenandpetsawayfromthebatteriesand
electrolyte.
•Electrolyteisverypoisonous.
–Donotdrinktheelectrolyte.
–Ifelectrolytehasbeenswallowed,andthepersonis
conscious,havethemdrinklargequantitiesofwater
immediatelytodilutetheelectrolyte.
–Donotattempttomakethemvomit.
–CallPoisonControlandgetmedicalattention
immediately.
•Whennotllingthebatteries,keepthebatteryventcaps
tightonthebatteries.Neveroperatethemachineifany
oftheventcapsaremissingordamaged.
•Whenremovingorinstallingthebatteries,donotallow
thebatteryterminalstotouchanymetalpartsofthe
machine.
•Donotallowmetaltoolstoshortbetweenthebattery
terminalsandmetalpartsofthemachine.Removeall
jewelryandwatchesbeforeservicingthebatteries.
•Donotcheckabatterychargebyplacingametalobject
acrosstheposts.Thiswillcausesparkswhichcancause
anexplosion.
•Alwayskeepthebatteryretainersinplacetoprotectand
securethebatteries.
•Readandunderstandthecharginginstructionsbefore
chargingthebatteries;refertoChargingtheBatteries
(page33).Also,takethefollowingprecautionsand
actionswhenchargingthebatteries:
–TurnthemachineOn/OffswitchtoOffbefore
connectingthechargertoapowersource.
–Useonlythebatterychargersuppliedwiththe
machinetochargethebatteries.
–Donotchargeadamagedorfrozenbattery.
–AlwaysunplugtheACpowercordfromthepower
outletbeforeunpluggingitfromthemachinecharging
receptacletoavoidsparks.
–Ifduringchargingabatterygetshot,beginsemitting
largeamountsofgasses,orspewselectrolyte,
immediatelydisconnectthechargerpowercordfrom
thepoweroutlet.Havethemachineservicedbyan
AuthorizedServiceDealerbeforeusingitagain.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
movethemachinetoalevelsurface,stoptheengine,set
theparkingbrake,andremovethekeyfromOn/Off
switchtopreventaccidentalmovingthemachine.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keepthemotorarea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Ifthemotormustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthemotorandanymovingparts.
Keepeveryoneaway.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
7

manufacturerscouldbedangerous.Alteringthismachine
inanymannermayaffecttheoperation,performance,
durabilityofthemachine,oritsusemayresultininjury
ordeath.Suchusecouldvoidtheproductwarrantyof
TheToro®Company.
•Thismachineshouldnotbemodiedwithout
authorizationfromTheToro®Company.Directany
inquiriestoTheToro®Company,CommercialDivision,
VehicleEngineeringDept.,8111LyndaleAve.So.,
Bloomington,Minnesota55420–1196USA.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof68
dBA,whichincludestheUncertaintyValue(K)of1dBA.
Hand-armVibration
Measuredvibrationlevelforrighthand=0.43m/s²
Measuredvibrationlevelforlefthand=0.38m/s²
UncertaintyValue(K)=0.5m/s²
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
Whole-bodyVibration
Measuredvibrationlevel=0.2m/s²
UncertaintyValue(K)=0.5m/s²
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
112-3310
1.Warning—readtheOperator'sManual.10.Lighton,OK
2.Collisionhazard—donotoperatethevehicleonpublicstreets,
roads,orhighways.
11.Lightblinking,readtheOperator'sManual.
3.Fallinghazard—donotcarrypassengersinthecargobed.12.Cargobedlift
4.Fallinghazard—donotallowchildrentooperatethevehicle.13.Rearlift
5.Tostartthemotor,sitontheoperator'sseat,release
theparkingbrake,turnthepowerkeyon,andpressthe
acceleratorpedal.
14.Forward
6.Tostopthemotor,releasetheacceleratorpedal,setthe
parkingbrake,turnthepowerkeyoff,andremovethepower
key.
15.Reverse
7.Horn16.Power—Off
8.Headlights17.Power—On
9.Battery/hourmeter
104-7215
1.Warning—readtheOperator'sManual.
2.Explosionhazard—nore,openames,orsmokingaroundbatteries.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16mph
(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.
5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall
times.
9

104-7207
1.Poisonhazard—readtheOperator'sManual.
2.Explosionhazard—nore,openames,orsmoking.
3.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
115-2412
1.Warning—readtheOperator'sManual;nostorage.
107-0295
1.Warning—readtheOperator'sManualformoreinformation
onbatteries;batteriescontainlead,donotdiscard;
disconnectthepowercordfrompowersourcebeforedriving
vehicle.
2.Explosionhazard—nore,openames,orsmoking;avoid
sparks.
107-0257
1.Batteryschematic
107-0356
1.Warning—donottouchmovingobjects,fan;donottouch
thehotsurfaces;readtheOperator'sManual.
99-7350
1.Maximumtongueweightis23kg(50lb);maximumtrailer
weightis181kg(400lb).
10

115–7621
1.ReadtheOperator’s
Manualforinformationon
fuses.
3.Hornandlights—10A
2.Electrical
power/accessories—
10A
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Steeringwheel1Installthesteeringwheel(model
07299TC).
Batteryholddown2
Batteryhold-downrod2
Batterycables7
Battery-traypads4
Batterypad1
Flangenut(3/8inch)2
2
Battery-terminal-protectorspray1
Installthebatteries(model07299TC).
3Nopartsrequired–Setthechargervoltage(model07299TC
only).
4Nopartsrequired–Checktheuidlevelsandtireair
pressure.
Operator'sManual1
PartsCatalog1
Safetytrainingmaterial1
Registrationcard1
PredeliveryInspectionForm1
CerticateofQuality1
5
Key2
ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheSteeringWheel
Model07299TC
Partsneededforthisprocedure:
1Steeringwheel
Procedure
1.Throughtheopeningsinthebackofthesteering
wheel,releasethelocktabsofthecentercoverand
removethecoverfromthewheel(Figure3).
Figure3
1.Steeringshaft5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Centercover
4.Tabslotsinwheel8.Opening(foraccesstothe
steeringwheeltabs)
2.Removethelocknutandwasherfromthesteering
shaft(Figure3).
3.Alignthesteeringwheelontothesplinesofthesteering
shaft(Figure3).
12

Note:Positionthesteeringwheelontheshaft
sothatwhenthetiresofthemachinearepointed
straightahead,thecrossbeamofthesteeringwheelis
horizontalandthethickerspokeofthesteeringwheel
ispointingdown.
4.Assemblethewasherandlocknutthreadsofthe
steeringshaft(Figure3).
5.Torquethenutto24-29N-m(18-22ft-lb).
6.Alignthelocktabsofthecentercovertotheopenings
inthesteeringwheelandpressthecoverintothewheel
untilthelockstabssnapintoplace(Figure3).
2
InstallingtheBatteries
Model07299TC
Partsneededforthisprocedure:
2Batteryholddown
2Batteryhold-downrod
7Batterycables
4Battery-traypads
1Batterypad
2Flangenut(3/8inch)
1Battery-terminal-protectorspray
Procedure
Batterytype:TrojanT105orT145,orUSBatteryUS2200
orUS145.
BatterySpecication:6V225AH@20hrrate
Dimensions:(LxWxH)26.4x18.1x26.5cm(10-3/8x
7-1/8x10-7/16inches)
1.TurnthekeyswitchtotheOffpositionandremove
thekey.
2.Installthebattery-traypadsintotherear-frame
assembly(Figure4).
Figure4
1.Battery-traypads
2.Rear-frameassembly
3.Removetheadhesivestripfromthebackofthebattery
padandinstallitontothefrontinsidefaceoftherear
frame(Figure5).
Note:Thepadshouldbeapproximately6mm(1/4
inch)belowthebottomedgeoftheuppersetofcutout
holes(Figure5).
Figure5
1.Batterypad3.Uppercutoutholes
2.Frontinsideface
4.Installthebatteries(Figure6).
Note:Payattentiontothebatterypolaritywhen
installingthenewbatteries(Figure6).
13

WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysensurethebatterypolaritywhen
makingconnections.
CAUTION
Batteriescangiveyouapowerfulelectrical
shock.
•Usetoolswithplastichandlesorwrapthe
handlesofmetaltoolswithelectricaltape.
•Becarefulnottocontactbothapositive
terminalandanegativeterminalatthe
sametime.
Figure6
5.Installthebatteryretainersandtorquethenutsto17to
22N-m(150to200in-lbs).
6.Connectthebatteriestogetherwiththebatterycables
includedinlooseparts(Figure6).
Important:Checkallhigh-currentbattery
connectionstoensurethattheyhavebeenproperly
secured.
Note:Ensurethatthecableroutingdoesnotallow
cablestocontactanysharpedges.
7.Tightentheboltandsecuretheothersideoftheclip
withanewbolt(5/16x3/4inch)andaangenut
(5/16inch)(Figure6).
8.Connectthelong,red,mainpositiveleadbetweenthe
bankofbatteriesandthemachine(Figure6).
9.Connectthelong,black,mainnegativeleadbetween
thebankofbatteriesandthemachine(Figure6).
WARNING
Looseorimproperlysecuredbattery
connectionscoulddamagethemachineand
cables,causingsparks.Sparkscancause
thebatterygassestoexplode,resultingin
personalinjury.
Alwaysensurethebatterypolaritywhen
makingconnections.
10.Torquethenutssecuringallbatterycablesto13.5to21
N-m(120to180in-lbs).
11.CoatthebatteryterminalswithTorobattery-terminal
protector.
12.Ensurethattherubbercoversoneachbatterycableare
securelyseatedoverthebatteryterminals.
3
SettingtheChargerVoltage
Model07299TC
NoPartsRequired
Procedure
Important:Theincorrectvoltagesettingonthebattery
chargercanimpairfunctionanddamagethecharger.
Alwaysmakesurethatthechargervoltagesettingmatchesthe
voltageusedtopowerthecharger.
1.Locatethevoltageselectorontherearofthecharger
(Figure7).
2.Adjustthevoltagesettingbymovingtheswitchonthe
voltageselectorupwardordownwardtochangethe
voltagesetting(Figure7).
14

220
200
100
120
G005241
Figure7
1.Voltageselector3.Switch
2.Voltage-settingwindow4.Voltagesbyswitchposition
Note:Alwaysusetheappropriatepowercordforthepower
outletofthecountryorregionwherechargingwilloccur.
ContactyourAuthorizedToroDealertoobtainthecorrect
powercordifnecessary.
4
CheckingtheFluidLevelsand
TireAirPressure
NoPartsRequired
Procedure
1.Checkthebrakeuidlevelbeforetheengineisrst
operated;refertoCheckingtheBrakeFluidLevel(page
20).
2.Checkthetransaxle-uidlevelbeforetheengineisrst
operated;refertoCheckingtheTransaxle-OilLevel
(page38).
3.Checktheairpressureinthetires;refertoChecking
theTireAirPressure(page21)
5
ReadingtheManualand
ViewingtheSafetyVideo
Partsneededforthisprocedure:
1Operator'sManual
1PartsCatalog
1Safetytrainingmaterial
1Registrationcard
1PredeliveryInspectionForm
1CerticateofQuality
2Key
Procedure
•ReadtheOperator'sManual.
•Viewthesafetytrainingmaterial.
•Fillouttheregistrationcard.
•CompletethePre-deliveryInspectionForm.
15

ProductOverview
Figure8
1.Hoodlatch3.Cargobox5.Gearshiftselector7.Cargoboxlever
2.Parkingbrakehandle4.Towingtongue6.Fuelcap
Controls
Figure9
1.Steeringwheel5.Acceleratorpedal
2.Cupholder6.Parkingbrakehandle
(centerconsole)
3.Passengerhandhold7.Operator'sManualstorage
tube
4.Brakepedal
AcceleratorPedal
Theacceleratorpedal(Figure9)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginespeedandgroundspeedofthemachine.
BrakePedal
Thebrakepedalisusedtoapplyservicebrakestostopor
slowthemachine(Figure9).
CAUTION
Brakescanbecomewornorcanbeincorrectly
adjustedresultinginpersonalinjury.
Ifthebrakepedaltravelstowithin25mm(1inch)
ofthemachineoorboard,thebrakesmustbe
adjustedorrepaired.
ParkingBrake
Theparkingbrakeisbetweentheseats(Figure9).Whenever
youshutoffthemachine,settheparkingbraketoprevent
themachinefromaccidentalmovement.Tosettheparking
brake,pullbackthelever.Toreleasetheparkingbrake,push
theleverforward.Ifthemachineisparkedonasteepgrade,
makesurethatyousettheparkingbrake.
16

LightSwitch
Thelightswitchislocatedtotheleftofthebattery-discharge
indicator(Figure10).Usethelightswitchtoturnthe
headlightsonandoff.
Figure10
1.Lightswitch5.Rearliftswitch(optional)
2.Battery/hourmeter6.Machine-directionswitch
3.Machine-statuslight7.Hornbutton(TCModels
only)
4.Cargobedliftswitch
(optional)
8.On/Offswitch
Battery-DischargeIndicator
Thebattery/hourmeterislocatedtotheleftofthesteering
column(Figure10).Thebattery/hourmeterindicatesofthe
remainingchargeinthebatteries(Figure16)andthenumber
ofoperatinghoursonthemachine.Thebatterymeteris
locatedatthetopoftheLCDscreen.Whenthemachine
batteriesarefullycharged,tenindicatorbarsextendfromthe
0tothe1position.Asthechargeisused,theindicatorbars
disappearstartingattherightsideofthemeter.Fordetailed
informationonthebatterymeter,refertoUsingtheBattery
System(page22).
ThehourmeterislocatedatthebottomoftheLCDscreen.
ItlogsoperatinghourswheneverthekeyisintheOnposition
andthemachineisinmotion.
Machine-StatusLight
Themachine-statuslightislocatedtotherightofthesteering
column(Figure16).Themachinecontainsacomputerthat
monitorsthestateofthemachineelectricalsystems.This
computercommunicatesthestatusofthemachinetoyou
throughthemachine-statuslight.Alwayscheckthislight
whenyouturntheOn/OffswitchtotheOnposition.When
therearenoproblemsandthemachineisoperational,the
lightison.
Whenthereisaproblem,thelightashes.Thelightashes
atvariousintervalsfordifferentproblemsandevents.Ifthe
lightblinks,refertoUsingtheBatterySystem(page22)fora
descriptionoftheashcodes.
CargoBedLiftSwitch(Optional)
Whentheliftiselectricbedliftisinstalled,thecargobed
liftswitchislocatedtotherightofthemachine-statuslight
(Figure10).Usethiscargobedliftswitchtoraiseandlower
thecargobed.
RearLiftSwitch(Optional)
Whentherearelectricliftisinstalled,therearliftswitchis
locatedtotheleftofthemachinedirectionswitch(Figure10).
Usethisrearliftswitchtoraiseandlowertherearlift.
Machine-directionSwitch
Themachine-directionswitchislocatedtotherightofthe
optionalrearliftswitch(Figure10).Usethisswitchtotoggle
betweenforwardandreverseoperation.
Note:Ifthemachine-directionalswitchismovedtothe
ReversepositionwhentheOn/OffswitchisintheOn
position,abuzzerwillsoundtowarntheoperatorthatthe
machineissettomoveinthereversedirection.
HornButton(TCModelsonly)
Thehornbuttonislocatedatthelowerleftcornerofthedash
panel(Figure10)Pressthehornbuttontosoundthehorn.
On/OffSwitch
UsetheOn/Offswitchtoactivatetheelectricalsystemsof
themachine.RotatethekeyclockwisetotheOnposition
tooperatethemachineandaccessories.Afterstoppingthe
machine,rotatethekeycounterclockwisetotheOffposition
(Figure10).
Note:Removethekeywhenleavingthemachine.
17

SupervisorSpeed-LimitSwitch
Thesupervisorspeed-limitswitch,locatedunderthecup
holder(Figure11)has2positions:OnandOff.Rotatethe
keyclockwisetotheOnpositiontolimitthemaximum
machinespeedtoafactorysettingof19kph(12mph).Rotate
thekeycounterclockwisetotheOffpositiontorestorethe
maximumspeedofthemachine.
G009236
1
Figure11
1.Supervisorspeed-limitswitch
PassengerHandHolds
Thepassengerhandholdsarelocatedontherightsideofthe
dashpanelandattheoutsideofeachseat(Figure12).
G009193
1
2
Figure12
1.Hiprestraint2.Passengerhandhold
18

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Baseweight726kg(1600lb)
BaseweightwithoutBatteries765kg(1025lb)
Ratedcapacity
(onlevelground)
545kg(1200lb)total—includinga90.7kg(200lbs)operatoranda90.7kg(200lbs)passenger,
load,trailertongueweight,grosstrailerweight,accessories,andattachments
Maximumgrossvehicleweight
(GVW)(onlevelground)
1270kg(2800lb)total—includingalloftheweightslistedabove
Maximumcargocapacity(on
levelground)
362kg(800lb)*total—includingtrailertongueweightandgrosstrailerweight
Towcapacity:
StandardhitchTongueweight23kg(50lb),Maximumtrailerweight182kg(400lb)
Heavy-dutyhitchTongueweight45kg(100lb),Maximumtrailerweight363kg(800lb)
Overallwidth150cm(59inches)
Overalllength304cm(120inches)
Groundclearance25cm(10inches)atthefrontwithnoloadoroperator,18cm(7inches)attherearwithno
loadoroperator
Wheelbase211cm(83inches)
Wheeltread
(centerlinetocenterline)
125cm(49inches)inthefront,118cm(46inches)intherear
Cargoboxlength117cm(46inches)inside,133cm(52inches)outside
Cargoboxwidth125cm(49inches)inside,150cm(59inches)attheoutsideofthemoldedfenders
Cargoboxheight25cm(10inches)inside
*SpecicationslistedarewithTrojanT145batteries.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
19

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
PerformingthePre-Start
Checks
Eachday,preformthefollowingpre-startchecksbeforeusing
themachine:
•Checkbrakeuidlevels,andaddthespeciedbrake
uidsasneeded;refertoCheckingtheBrakeFluidLevel
(page20).
•Checktheairpressureinthetires;refertoCheckingthe
TireAirPressure(page21).
•Checkthebrakepedaloperation.
•Checktoseethatthelightsareworking.
•Turnthesteeringwheeltotheleftandrighttocheck
steeringresponse.
•Checkforloosepartsandanyothernoticeable
malfunctions.Makesurethatthemachineisoffandall
movingpartshavestoppedbeforecheckingforloose
partsandotherwearanddamage.
Ifanyoftheaboveitemsarenotcorrect,notifyyourmechanic
orcheckwithyoursupervisorbeforetakingthemachineout
fortheday.Yoursupervisormaywantyoutocheckother
itemsonadailybasis,soaskwhatyourresponsibilitiesare.
CheckingtheBrakeFluid
Level
ServiceInterval:BeforeeachuseordailyCheckthe
brake-uidlevelbeforethemotorisrst
used.
BrakeFluidType:DOT3
1.Parkthemachineonalevelsurface,settheparking
brake,rotatetheOn/OffswitchtotheOffposition,
andremovethekey..
2.Removetherubberpluginthecenterandontopof
thedashtogainaccesstothemasterbrakecylinder
andreservoir(Figure13).
Figure13
1.Rubberplug3.Fillerneck(reservoir)
2.Reservoircap4.DOT3brakeuid
3.Lookattheoutlineoftheuidlevelatthesideofthe
reservoir.(Figure14).
Note:ThelevelshouldbeabovetheMinimumline
Figure14
1.Brake-uidreservoir2.Minimumline
4.Iftheuidlevelislow ,performthefollowing:
A.Cleantheareaaroundthereservoircap,and
removethecap(Figure13).
B.AddDOT3brakeuidtothereservoiruntilthe
uidlevelisabovetheMinimumline(Figure14).
Note:Donotoverllthereservoirwithbrake
uid.
C.Installthereservoircap(Figure13).
5.Installtherubberplugintopofthedash(Figure14).
20