Amphenol C2x User manual

C2X Fiber Distribution Panel

Installation Guide

Amphenol Network Solutions

509.926.6000 –amphenol-ns.com

Installation Guide, Part Number 149825 A5

Amphenol Network Solutions

22425 E. Appleway Ave #11

Liberty Lake, WA 99019

Amphenol Network Solutions assumes no liability from the application or use of these products. Neither does Amphenol

Network Solutions convey any license under its patent rights nor the patent rights of others. This document and the

products described herein are subject to change without notice.

About

Amphenol Network Solutions is a global innovative original equipment manufacturer that serves the data and

communications markets. We design, manufacture, and distribute products for customers who need an end to end

solution for network connectivity, fiber, power distribution and rack management. We collaborate with our customers to

deliver product solutions that exceed expectations with innovative designs and world class quality. Amphenol Network

Solutions is the industry thought leader on network cable management.

Technical Support

Email: support@amphenol-ns.com

Phone: 509.926.6000

 

 
Amphenol Network Solutions 
All rights reserved. 5.21.2021 149825 A5 
926.6000 –amphenol-ns.com 
 
 
Table of Contents 
Section One: Introduction...............................................................................................................................5 
1 About This Guide................................................................................................................................6 
2 Terminology........................................................................................................................................6 
Section Two: C2X Overview...........................................................................................................................7 
1 General Description............................................................................................................................7 
1.1 C2X size options.......................................................................................................................7 
1.1.1 Chassis Density .................................................................................................................7 
Section Three: Installation Considerations .....................................................................................................8 
1 Unpacking...........................................................................................................................................8 
1.1 Chassis Contents......................................................................................................................8 
1.2 Module Configurations..............................................................................................................8 
2 Inspection ...........................................................................................................................................9 
3 Installation Guidelines.........................................................................................................................9 
4 Location and Space............................................................................................................................9 
5 Tools and Equipment..........................................................................................................................9 
Section Four: General C2X Installation Instructions.....................................................................................10 
1 Opening the C2X Doors....................................................................................................................10 
2 Front Bezel Positioning and Front Cover..........................................................................................11 
3 Mounting the C2X Chassis on the Rack...........................................................................................12 
4 Routing Fiber Cables........................................................................................................................14 
5 Cable Clamping ................................................................................................................................15 
5.1 Internal Clamp........................................................................................................................15 
5.1.1 Installing on the Chassis..................................................................................................15 
5.1.2 Cable Clamp Positions.....................................................................................................16 
5.2 External Clamp.......................................................................................................................19 
5.3 Saddle Clamp.........................................................................................................................20 
5.3.1 Saddle clamp installation:................................................................................................21 
5.4 Cable Clamp application table................................................................................................22 
6 Port Labeling.....................................................................................................................................23 
6.1 Designation Cards..................................................................................................................23 
Section Five: C2X Bulkhead Configurations.................................................................................................24 
1 C2X Patch Only ................................................................................................................................24 
1.1 C2X Adapter Plates Overview................................................................................................24 
1.2 Adapter Plates installation......................................................................................................25 

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5.1.3 Removing Adapter Plates from the Chassis...........................................................................26

5.2 C2X Patch and Splice.......................................................................................................................27

5.2.1 Overview.................................................................................................................................27

5.2.1 C2X Patch Section .................................................................................................................28

5.2.2 C2X Splice Section.................................................................................................................29

5.2.3 C2X Cable Clamp...................................................................................................................32

Section Six: C2X Preterm.............................................................................................................................33

6.1 Mounting the Preterm panel in the rack............................................................................................33

6.1.1 Panel installation on the rack..................................................................................................34

Section Seven: C2X combined with AOMs (Advance Optical Modules) ......................................................36

7.1 Advanced Optical Modules...............................................................................................................36

7.2 AOM Trays........................................................................................................................................36

7.3 Installing Modules in a Tray..............................................................................................................37

7.4 Removing Modules from the Tray.....................................................................................................37

7.5 Installing Trays into the Chassis.......................................................................................................38

7.6 Removing Trays from the Chassis....................................................................................................39

7.7 Cable clamp used on C2X with AOMs..............................................................................................39

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Section One: Introduction

This installation guide gives you directions on:

•How to install the C2X chassis on a 19-inch or 23-inch rack

•How to install C2 Advanced Optical Modules (AOMs), trays and labels

•How to route and secure the fiber optic cable

Fig. 1-1: C2X 3RU

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1.1 About This Guide

This manual provides a comprehensive overview of and installation guidelines for the C2X chassis. While

care has been taken to define all necessary information, complete details may not be covered. If you have

any questions, contact Amphenol Network Solutions Technical Support at support@amphenol-ns.com or

call 1-509-926-6000.

Throughout this guide, select information is highlighted in the form of Notes, Alerts, Cautions and

Warnings. These notifications are prominent and their importance is indicated as follows:

NOTE: General information to which the user should pay special attention.

ALERT! Important information and/or instructions to which the user should adhere.

CAUTION! Indicates a hazardous situation, which could result in minor or moderate injury.

WARNING! Indicates a potentially hazardous situation which could result in death or serious injury.

Amphenol Network Solutions assumes no liability from the application or use of these products. Amphenol

Network Solutions does not convey any license under its patent rights nor the patent rights of others. This

document and the products described herein are subject to change without notice.

1.2 Terminology

The following is a list of acronyms and abbreviations used throughout this manual:

Acronym/Abbreviation

Term

AOMs

Advanced Optical Modules

Decibel

IFC

IntraFacility Cable

Local Connector

Millimeters

MPO

Multi-fiber Push On

RAL

Restricted Access Location

Rack Unit

TIA

Technical Inspection Association (global product certification compliance marking)

Underwriter’s Laboratories

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Section Two: C2X Overview

2.1 General Description

The C2X chassis is a dense, streamlined bulkhead panel available in 2RU, 3RU and 4RU chassis solutions.

C2X is also available as a modular solution, capable of deploying any mixture of C2 Advanced Optical Modules

(AOMs) and adapter plates. The diagram below outlines the many solutions available with the C2X chassis.

2.1.1 C2X size options

2.1.1.1 Chassis Density

C2X Chassis

Bulkhead

Cassettes

ports

SC/MPO

ports

Single

Dual

Tray (for

Cassettes)

ports

SC/MPO

ports

C2X-02U

192

C2X-03U

288

144

288

144

C2X-04U

432

216

384

192

C2X-02U C2X-03U C2X-04U

Fig. 2-1: C2X Selection flow diagram

Fig. 2-2: C2X Chassis family

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Section Three: Installation Considerations

WARNING! Fiber cables transmit invisible infrared light. To avoid eye damage or blindness, never look

directly into fibers or connectors.

CAUTION! These instructions presume you have verified the Amphenol Network Solutions

equipment being installed is compatible with the rest of the system including power, ground, circuit

protection, signal characteristics, equipment from other vendors, and local codes or ordinances.

ALERT! This product must be installed and maintained only by qualified technicians.

ALERT! Install this system according to company requirements. It is recommended you install the

system in a Restricted Access Location (RAL) where access is limited through the use of tool, lock

and key, or other means of security and be controlled by the authority responsible for the location.

ALERT! Prior to chassis installation, ensure there is enough space in front and rear to access

cabling.

ALERT! Only use components and crimping tools approved by agencies or certifying bodies

recognized in your country or region, such as Underwriter’s Laboratories (UL), TIA, etc.

3.1 Unpacking

Upon receipt of your order, carefully unpack contents and compare it with the packing list and the order placed.

While items described below are a comprehensive list that includes C2X chassis, trays, doors, bezel, and

splice tray, the contents of your order may vary.

3.1.1 Chassis Contents

•Installation guide

•Assembled chassis –19-inch or 23-inch

oDesignation cards

oFront bezel

oCable management ears –4RU, 3RU, 2RU

oDoors

3.1.2 Module Configurations

•All part numbers starting with HX or HX2 do not include trays with shipment. Order separately.

•Sold separately –C2X Tray: part number –C2X-TRAY

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3.2 Inspection

Please report any defective or missing parts to Amphenol Network Solutions Quality at quality@amphenol-

ns.com or call 1-509-926-6000. Keep all documentation that comes with your shipment.

Please read and understand all instructions before starting installation. If you have any questions, contact

Amphenol Network Solutions Technical Support at support@amphenol-ns.com or call 1-509-926-6000.

Exercise care when unpacking and setting the equipment in place. Amphenol Network Solutions is not liable

for transit damage. If the product is damaged, please report it to the carrier and contact Amphenol Network

Solutions Quality at quality@amphenol-ns.com.

3.3 Installation Guidelines

•Elevated Operating Ambient Temperature: If installed in a closed or multi-unit rack assembly, the

operating ambient temperature of the rack environment may be greater than room ambient. Consider

installing the equipment in an environment compatible with the maximum ambient temperature (Tma)

specified by the manufacturer.

•Mechanical Loading: Avoid uneven mechanical loading in the rack. This can cause hazardous

situations.

•Reliable Earthing: Reliable earthing of rack-mounted equipment should be maintained. Attention

should be given to supply connections other than direct connections to the branch circuit (e.g., use of

power strips).

3.4 Location and Space

C2X chassis, trays and modules require enough space in front and rear for easy access. Leave as much side

clearance for tray and chassis removal and worker access as required by your application or local regulations.

Choose a location in compliance with local operating company requirements.

3.5 Tools and Equipment

The following lists comprises the tools that may be needed to install and maintain the C2X chassis, trays and

modules:

•Phillips head screwdriver with 6" extension

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Section Four: General C2X Installation Instructions

4.1 Opening the C2X Doors

The following installation instructions refer to the front door of the 4RU, 3RU and 2RU chassis sizes.

1. Locate the locking plungers on the left and right side of the front door.

2. Pull the locking plungers out of the locked position to release the door.

3. Pivot door down on the hinges to open.

The following installation instructions refer to the rear cover of the 4RU, 3RU and 2RU chassis sizes.

1. Locate the locking plungers on the left and right side of the rear cover

2. Pull the locking plungers out of the locked position to release the cover.

3. Pull the full cover to open.

Fig. 4-1: Opening the C2X front door

Fig. 4-2: Opening the C2X rear cover

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4.2 Front Bezel Positioning and Front Cover

Front bezel is the bracket that holds the front door to protect the fiber, it also holds the yellow cable manager

fingers and the front top cover. Depending on the positioning, it can accommodate and protect different sizes

of fiber cable boots without interfere. Four screws per side define the position of the bezel and there is 0.5”

difference between both positions.

The bezel includes a top cover that can be removed to improve visibility.

Fig. 4-4: Front top cover removed

Fig. 4-3a: C2X Bezel

Cable management fingers

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis

in a rackFig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Top front cover

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis

in a rackFig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Door hinge

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis

in a rackFig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Bezel position 1

Bezel position 2

Fig. 4-3b: C2X Bezel Positioning

Installation Screws (4x per side)

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4.3 Mounting the C2X Chassis on the Rack

The following installation instructions refer to the 4RU, 3RU and 2RU chassis sizes.

1. Locate the desired rack space for the C2X chassis.

2. Determine the chassis positioning that fits your application.

NOTE: The chassis has three positioning options. See below.

Front chassis position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

positionFig. 4-3: Front chassis

position

Fig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis

in a rackFig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

Rear chassis position

Fig. 4-6: Mounting C2X

chassis in a rackFig. 4-5: Rear

chassis position

Fig. 4-6: Mounting C2X

chassis in a rack

Fig. 4-7: Mounting the 1RU

C2X chassisFig. 4-6: Mounting

C2X chassis in a rackFig. 4-5:

Middle chassis position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis in

a rackFig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis

positionFig. 4-4: Middle chassis

position

Fig. 4-5: Rear chassis position

Fig. 4-6: Mounting C2X chassis in

a rackFig. 4-5: Rear chassis

Installation Screws (3x per side)

Fig. 4-5: C2X Mounting brackets positions

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3. Open the front door to access the C2X chassis mounting brackets.

4. Using a Phillips screwdriver with 6" extension and the provided Phillips screws, install the chassis on the

front of the rack by aligning the mounting holes on the bracket with the holes on the rack. Use two screws

per side to attach the chassis to the rack.

Fig. 4-7: Mounting C2X chassis in a rack

Fig. 4-7: Mounting the 1RU C2X chassisFig. 4-6:

Mounting C2X chassis in a rack

Fig. 4-7: Mounting the 1RU C2X chassis

Fig. 4-7: Mounting the 1RU C2X chassisFig. 4-6:

Mounting C2X chassis in a rack

Fig. 4-7: Mounting the 1RU C2X chassisFig. 4-6:

Fig. 4-6: C2X Mounting brackets positions

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4.4 Routing Fiber Cables

Pre-installed cable management fingers route fiber while maintaining proper bend radius.

Fiber should be routed starting with the bottom-most tray or adapter plate into and through the bottom-most

cable management finger. Each tray row has an available cable management finger to route fiber to either

side.

The following installation instructions refer to the C2X 4RU, 3RU and 2RU chassis sizes.

1. With adapter plates or trays already installed in the chassis, route fiber into and through the cable

management fingers. Fiber cables can be routed all to the left, all to the right, or split with one side of the

cables exiting out the left and the other side of the cables exiting out the right.

2. Make sure fiber is fully within and routed through the appropriate cable management finger.

Fig 4-8: Fiber cable routing

Fig. 9-2: 1RU cable routingFig. 9-1:

Fiber cable routing

Fig. 9-2: 1RU cable routing

Fig. 9-2: 1RU cable routingFig. 9-1:

Fiber cable routing

Fig. 9-2: 1RU cable routingFig. 9-1:

Fiber cable routing

Fig. 9-2: 1RU cable routing

Fig. 9-2: 1RU cable routingFig. 9-1:

Fiber cable routing

Fig. 9-2: 1RU cable routingFig. 9-1:

Fiber cable routing

Fig. 9-2: 1RU cable routing

All left cable routing

All right cable routing

Split cable routing

Fig. 9-1: Fiber

cable

routingSplit

cable routing

Fig. 9-1: Fiber

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4.5 Cable Clamping

4.5.1 Internal Clamp

The IFC cable is brought in from above or below the C2X panel and mounted to the rear of the panel.

The cable clamp halves contain removable center layers to accommodate various sizes of cable. You can

remove center layers until the correct diameter of IFC cable is met.

NOTE: Cable clamps are specific to chassis sizes. See the table below.

Chassis Size

Horizontal Cable Clamp

Part Number

45° Cable Clamp Part

Number

2RU

C2X-CLAMP

3RU/4RU

C2X-CLAMP

C2X-CLAMP-A

4.5.1.1 Installing on the Chassis

1. Measure the diameter of the incoming IFC cable.

2. If needed, remove and discard leaves from the center of the cable clamp until the correct dimension (the

diameter of the IFC) is obtained.

3. Clamp the remaining bushing halves of the cable clamp around the IFC.

4. Attach the IFC cable and cable clamp to the cable clamp bracket using the three (3) 6-32 x 0.250” screws.

NOTE: Loosely tighten clamp to IFC to allow for adjusting length of cable.

5. Attach bracket to C2X chassis using the two (2) M4-.7 x 8 mm screws, lock washers and nuts.

6. Adjust cable to desired length and tighten down cable clamp to IFC.

NOTE: Overtightening clamp to the IFC can lead to damaging fiber.

IFC cable clamp

Cable clamp bracket

6-32 x 0.250” FH screws

M4-.7 x 50 mm PH screws

Fig. 12-1: 4RU, 3RU &

2RU cable clampM4-.7 x

50 mm PH screws

Fig. 12-1: 4RU, 3RU &

2RU cable clampM4-.7 x

50 mm PH screws

Fig. 12-1: 4RU, 3RU &

2RU cable clampM4-.7 x

50 mm PH screws

Fig. 12-1: 4RU, 3RU &

2RU cable clampM4-.7 x

50 mm PH screws

Fig 4-9: 4RU, 3RU & 2RU cable clamp

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4.5.1.2 Cable Clamp Positions

C2X includes 5 internal mounting position:

✓Center Straight

✓Center 45° Left

✓Center 45° Right

✓Right –Horizontal and angled cable exit

✓Left –Horizontal and angled cable exit

Central Positions

C2X provide features to install the cable clamp in the center of the panel and exiting towards the back of the

panel, straight or 45° right or left, for environments that could be space restrictions or interferences with the

cable managers attached to the rack. Cable clamp PN used is for central clamping position is C2X-CLAMP,

which includes a CM module with a solid core that can be peeled off and adaptable to any OD cable from

0.138” to 1.28”

Central clamping position is determined by 3 countersink holes in the panel which are used to attach the clamp

to the chassis:

Fig. 4-10: C2X-CLAMP –Horizontal Exit

Fig. 4-11: Central Mounting Positions

Mounting positions

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Cable exit can be configured from the factory or modified in the field, please

note that fibers need to be handled with extreme care and ANS is not

responsible for broken fibers after modifying the clamp position.

From the bottom of the chassis, 3 screws should be removed to release the

clamp and be able to mount it in a different position.

Side Positions

C2X includes provisions to exit the fiber on the sides of the chassis in these 2 positions:

Fig. 4-12: Bracket Installation

Fig. 4-13: Cable Exit Shown

Fig. 4-14: Side Mounting positions

Center Left Exit

Center Exit

Center Right Exit

Mounting positions

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Clamping options for sides

Fig. 4-15: Cable Exit

Fig 4-16: Cable clamps and Cable Exit

Left Exit

Right Exit

C2X-CLAMP-A

45° Exit

C2X-CLAMP –Horizontal Exit

Horizontal Left Exit

(Rear View)

45° Left Exit

(Rear View)

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4.5.2 External Clamp

C2 External Clamp mounts directly to C2X chassis. The clamp and bracket assembly can support a variety of

incoming fiber bundles. The fixed diameter solution clamps a .95" +/- .05" breakout or fiber bundle, whereas

the variable diameter clamp can support a cable or fiber bundle up to 1.2" diameter. The clamp and bracket

assemblies exit the chassis 30 degrees from horizon. The assembly is stackable and repeatable from 2RU to

4RU.

Attach clamp to chassis with (4) 6-32 flathead screws on appropriate left or right side of rear chassis. (1) 6-32

flathead screw passes through the bottom of the chassis and clamp bracket and attaches with included acorn

nut. The clamp halves can be opened with a metric Allen wrench to fit and clamp cable securely.

Part Number

Description

C2-CLMP-LF

External Clamp, Left, Fixed Diameter

C2-CLMP-RF

External Clamp, Right, Fixed Diameter

C2-CLMP-LV

External Clamp, Left, Variable Diameter

C2-CLMP-RV

External Clamp, Right, Variable Diameter

Fig 4-17: External Clamp - Left side shown

Fig 4-18: C2X 3RU with external clamp

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Please make sure that there is enough clearance to install the external clamp and satisfy the bend radius

requirements of the cable used in the rear of the rack.

4.5.3 Saddle Clamp

C2 Saddle cable clamp mounts directly to C2X chassis in a very innovative way. Saddle clamp assembly can

support a variety of incoming fiber jumpers and trunk cable bundles, it can be mounted on any surface of the

back of the C2X chassis (2RU, 3RU or 4RU) and multiple saddle clamps can be used. Installation kit includes

4 saddle clamps.

Item

Qty

Saddle Clamp with Captive Screw

1/4" x 8" Hook-and-Loop Strap

Fig 4-19: Top view C2X 3RU with external clamp

Fig 4-20: Saddle clamp

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