Amphenol RJSML-8US1-704 User manual

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Amphenol
RJ-Switch
IP65/68 rugged Military Ethernet
nmanaged Switch
- ser Manual -
Contents
Section 1 General Information Page 3
Section 2 Installation Page 4
Section 3 Power Wiring Page 5
Section 4 Ethernet Wiring Page 8
Section 5 Switching Features Page 11
Section 6 Technical Specifications Page 12
Section 7 Service Information Page 13
Total Quality Standard Locations European Directives US Emissions
This manual applies to the following products:
• RJSXX-8US1-(704)-(PSM)-(DG90)-(CAPS)
Unmanaged IP68 Ethernet switch with 8 10/100 Mbps ports
• RJSXX-8UG1-(ET)-(704)-(PSM)-(DG90)-(CAPS)
Unmanaged IP68 Ethernet switch with 8 Gigabit ports
• RJSXX-8UG-PSM-2TV-CAPS
Unmanaged IP68 Ethernet switch with 8 Gigabit ports, powered with both DC and/or AC
voltage
Note: XX = ML: Olive drab cadmium plating on both receptacles and enclosure
XX = BKN: Black painted enclosure with nickel plated receptacles
XX = ML1019: Sand painted enclosure with nickel plated receptacles
XX = BKN9010: White painted enclosure with nickel plated receptacles
704 = option: filter for power supply allowing better lightening protection
PSM = option: 230VAC power supply
CAPS = option: the switch comes with caps fixed onto each receptacle

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Amphenol Statement of Limited Warranty:
The characteristics of the Products shall be defined as those published in the most recent version of the Vendor's specifications,
unless different characteristics are expressly agreed between the Vendor and the Customer.
Unless expressly agreed to the contrary, the guarantee shall be valid for one year from the date of delivery.
The guarantee shall be made invalid:
•Where the cover of the switch enclosure have been opened.
•Where the components have been damaged in transit or have not been stored by the Customer in conditions in
accordance with the specification.
•Where the components have been subjected to abuse (mechanical, electrical or thermal) on installation or on use and, in
the case of slices/dice, have been subjected to handing or such operations as the welding of connecting wires mounting
by soldering or sticking.
•Where the unfitness or defectiveness of the components has resulted from exceeding the maximum values for usage
(temperature limit, maximum voltage, etc.) as defined by the Vendor, or from incorrect choice of application.
Furthermore, the guarantee shall not cover consequential liability, direct or indirect which may result from the failure of a
component supplied by the Vendor.
The foregoing constitutes the Vendor's guarantee in its entirely and takes the place of any other format guarantee, implied or
otherwise.
The guarantee is limited, at the Vendor's option, to either the replacement or the repair of the component accepted by him as
being defective, to the exclusion of any other from of compensations.
FCC Statement:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and receiver;
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected; Consult the dealer or an
experienced radio/TV technician for help.
Copyright & Trademarks:
Copyright Amphenol, All Rights Reserved.
Note: All information in this document is subject to change without notice.

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Section 1
General Information
Overview
This manual will help you install and maintain the Amphenol Military Ethernet
Unmanaged switches. These products are extremely easy to install and operate because
little or no user configuration is required. Once the Ethernet connections are made and the
unit is powered up it will immediately begin to operate.
Operation
Unlike an Ethernet hub that broadcasts all messages out all ports, these witches will
intelligently route Ethernet messages only out the appropriate port. The major benefits of
this are increased bandwidth and speed, reduction or elimination of message collisions,
and deterministic performance when tied with Unmanaged systems.
The 8US switches support both 10BaseT (10 Mbps) and 100BaseTx (100 Mbps) on their
RJ45 ports. The 8UG switches support also 1000BaseTx (1000 Mbps).
Each of these ports will independently auto-sense the speed, allowing you to interface to
regular or fast Ethernet devices.
Refer to Section 6 for more information on operation and features.
Performance
Specifications
These general specifications apply to these switches. Refer to Section 7 for complete
technical specifications.
Ports 10/100BaseT(x) or 10/100/1000BaseT(x) (Shielded RJ45)
Required Voltage
Models 8US1 & 8UG1-(ET): 12 - 48 VDC
Models 8US1-704 & 8UG1-(ET)-704: 12 – 33 VDC
Models 8US1-PSM & 8UG1-(ET)-PSM: single power input AC and DC
AC voltage: 85-264 VAC / 47-63 Hz
DC voltage: 120-370 VDC
Model 8US1-PSM-2TV: dual power input AC and DC
AC input: 85-264 VAC / 47-63 Hz
DC input: 12 - 48 VDC
Ethernet Standards IEEE 802.3 (10BaseT), 802.3u (100BaseTX), 802.3x (Full Duplex)
Ethernet Protocols All standard IEEE 802.3 protocols supported
Speed Per Port RJ45: 100 Mbps (half duplex) or 200 Mbps (full duplex)
Ethernet Isolation 1500 Volts RMS (for 1 minute)
Operating Temp.
Models 8US1: -40 to 70 °C
Models 8UG1: -10 to 60°C
Models 8UG1-ET: -40 to 70°C
Waterproof IP68 (2 m water for 24 hours)
Shocks MIL-STD-810F (40g)
Standards
and Safety
The Amphenol Military Ethernet Switch meets the following standards:
Electrical safety - UL 60950-1, CAN/CSA-C22.2 No.60950
EMI /EMC- FCC part 15, CISPR22, U.E. EN55011, EN61000-6-4; EN55022 Class A, EN61000-
3-2/3, EN55024,IEC61000-4-2/3/4/5/6/8, EN61000-6-2
Install the Amphenol Military Ethernet Switch in accordance with local and national
electrical codes.
Lightning Danger: Do not work on equipment during periods of lightning activity.
Do not connect a telephone line into one of the Ethernet RJ45 connectors.

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Section 2 Installation
Overview
All switches share the same footprint and can be mounted directly to a flat surface or to a
wall. Refer to the mechanical drawing below. Its high protected enclosure makes it able to
withstand water jets (IP65 rating) but also immersion until 2m depth (IP68 rating).
The Ethernet connections for all models come out from rugged MIL-DTL-38999 III
connectors from RJField range (see www.rjfield.com). Make sure to allow enough room to
route your Ethernet cables.
260
240
69
23
8,5
11
24
64
160181
199
36,5 Maxi
90
6

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Section 3 Power Wiring
Overview
These switches can be powered from the same DC or AC source that is used to power your
I/O devices. Refer to the wiring diagram hereafter for correct voltage powerring.
GND screw should be tied to panel or chassis ground.
Plugs and
backshells
The switches should be powered using mating plugs and backshells compliant with MIL-
DTL-38999 series III. We suggest using hereunder accessories. Another backshell can be
used but it must ensure a correct sealing protection.
Accessories part numbers
RJS-ML-8US1-(704)-(PSM)-(CAPS)
RJS-ML-8UG1-(ET)-(704)- (PSM)-
(CAPS)
RJS-BKN-8US1-(704)-(PSM)-(CAPS)
RJS-BKN-8UG1-(ET)-(704)- (PSM)-
(CAPS)
Plug TV 06 RW 0935 S
(Size 9; using 6 contacts #22D)
TVS 06 RF 0935 S
(Size 9; using 6 contacts #22D)
Backshell TVNSA 09 014 TVNSA 09 023
Heat shrink 804221 804221
RJS-ML-8UG-PSM-2TV-CAPS
For DC power 12-48 VDC For AC power 85-264 VAC
Plug TV 06 RW 0998 S (Normal coding)
(Size 9; using 3 contacts #20)
TV 06 RW 0998 S A (with A coding)
(Size 9; using 3 contacts #20)
Backshell TVNSA 09 014 TVNSA 09 014
Heat shrink 804221 804221
The plugs are using crimp contacts.
We suggest using hereunder tooling.
Crimping tools for all models
Amphenol No Military No
Crimping tool For #20: 809 857
For #22D: 809 801
For #20: M22520/1-01
For #22D: M22520/2-01
Positioner For #20: 809 858
For #22D: 809 835
For #20: M22520/1-04
For #22D: M22520/2-07
Plastic insertion and removal tools
Switch model Contact
size Amphenol No Military no
8US1 & 8UG1 standards models 22D 809 856 M81969/14-01
RJS-ML-8UG-PSM-2TV-CAPS 20 809 854 M81969/14-10
Note: metallic tools are also available. Consult dedicated Tri-Start TV-CTV catalog (E113) for details.

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Wiring power
inputs
The diagrams below show the rear face of mating plugs.
The plugs to be used with the switches are from our TV
series. They are compliant with MIL-DTL-38999 series III.
Part number of the power plug: See the previous page.
Pinout for standard models 8US1 & 8UG1
Redundant Power Inputs for models
8US1 & 8UG1-(ET)
P1 and/or P2: 12-48 VDC
Single Power Input for models
8US1-704 & 8UG1-(ET)-704
P1: 12-33 VDC
3,4,5,6 : Not connected
Single Power Input for models
8US1-PSM & 8UG1-(ET)-PSM
L: 85-264 VAC
3,4,5,6: Not connected
Pinout for model RJS-ML-8UG-PSM-2TV-CAPS
For DC power 12-48 VDC For AC power 85-264 VAC
Dimensions of acceptable wires
Switch model Contact
size Gauge AWG
/ Section mm²
Outside diameter (mm)
min max Min Average Max
8US1 & 8UG1-(ET)
standards models 22D 28
0.095
22
0.38
0.76 1.20 1.37
RJS-ML-8UG-PSM-2TV-
CAPS 20 24
0.22
20
0.75
1.02 1.83 2.11
Plugs dimensions
For all models:
Plug size: 9 (A)
B Thread Class 2A: 0.6250 mm
Q Max: 21.82 mm
V thread metric: M12x1-6g
P1+
P1-
P2+
P2-
OK (3&6)
P1+
P1-
L
N

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Backshells
We suggest using TVNSA backshells with corresponding heat shrinks. See previous page
for part numbers.
These backshells, providing an electrical continuity between cable and connector, ensure a
high level or of EMI/RFI protection. The sealing is ensured by straight heat shrink molded
piece at the rear of the backshell. NSA and SA backshells ensure the shielding by clamping
the braid with a screwing system. The free inner ring avoids twisting of the braid during
screwing.
Heat-shrinks are molded pieces for harsh environment, fluid resistant (with preinstalled
adhesive).
TVNSA backshell dimensions
Switch
model Plug size A length mm (in) A thread Metric B max
mm (in)
C max
mm (in)
Ø E max
mm (in)
Ø G max
mm (in)
All models 9 (A) 35.60
(1.402) M12x1.0
-6H 16.70
(0.658)
6.90
(0.272)
15.62
(0.615)
16.50
(0.650)
TVNSA backshell assembly instruction
1. Prepare the cable for termination process and slide
onto the cable the items in the order shown on figure 1.
2. Screw the backshell at the rear of the connector.
3. Fold back the braid on the outer jacket and fix it
(figure 2).
4. Install the braid as shown on figures 3 and 4:
Release the braid and cover the backshell (a) and the
connector’s shell. Slide the first ring (b) over the braid.
Fold back the braid on the ring (b) and slide the second
ring (c) over the braid and the first ring (b). Screw the
last ring (d) at the rear of the backshell. If necessary, fix
the extra braid on the outer jacket of the cable. If this
installation (double folding of the braid) is not possible,
refer to figure 5: Slide the first ring (b).
Release the braid and cover the backshell (a) and the
connector’s shell. Cut the braid as shown. Slide the
second ring (c) over the braid and the first ring (b).
Screw the last ring at the rear of the backshell.
5. Install the heat-shrink molded piece.

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Section 4 Ethernet Wiring
Overview
These switches provide connections to Ethernet devices on the battlefield. Typically a port
is used to connect to another Ethernet switch or hub that is connected to the main Ethernet
backbone. The other Ethernet ports are then connected to Ethernet devices such as
communication systems, Ethernet I/O, or industrial computers. Electrical isolation is
provided on the Ethernet ports for increased reliability.
P lease follow normal Ethernet wiring practices when installing these switches.
RJ45 Wiring
Guidelines
Use data-quality (not voice-quality) twisted pair cable rated category 5 (or better) with
standard RJ45 connectors. You can use all standard existing RJ45 Cat5e cordset and
transform it into an environmental connector, without any cabling operation, and without
any tool!
Please note that these cables are available as straight-thru or cross-over configurations.
Either type can be used because these switches support auto-mdi/mdix-crossover. For
reference, the pin-outs of the two cable types are listed below.
Ethernet Cable
Pin-outs
Straight-thru Cable Wiring Cross-over Cable Wiring
Pin 1 Pin 1 Pin 1 Pin 3
Pin 2 Pin 2 Pin 2 Pin 6
Pin 3 Pin 3 Pin 3 Pin 1
Pin 6 Pin 6 Pin 6 Pin 2
Ethernet
Connector
Pin Positions
Ethernet
Connector
Pin-outs
Pin
# MDI-X Port MDI Port (typical for
uplink)
Auto-
MDI/
MDI-X
Ethernet
Device
Port
1 TX+ RX+ TX/RX+ RX+
2 TX- RX- TX/RX- RX-
3 RX+ TX+ RX/TX+ TX+
6 RX- TX- RX/TX- TX-
Cable Distance
The maximum cable length for 10/100BaseT(x) is typically 100 meters (328 ft.).
From To Maximum Distance
Switch Switch or Hub 100 meters (328 feet)
Switch or Hub PLC, Ethernet I/O, PC, etc. 100 meters (328 feet)
Note: Hubs and switches are different devices. Hubs simply broadcast all messages
out all ports. switches intelligently route messages only out the appropriate port.

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Ethernet IP68
plugs The IP68 rated RJ45 plug is field installable and does not
require any special tools. It can be installed over any
standard Ethernet patch cable (though you may have to
remove the latch cover if it has an over-molded boot). Refer
to the diagrams for mechanical and assembly details.
Part number of the plug to be used: RJF TV 6 M G. This
plug may be assembled with 4 different coding. Use the
coding A to make your assembly. For more details, please
consult:
http://www.rjfield.com/ethernet_connectors_rjf-tv_en.htm.
RJFTV6MG plug dimensions and A coding
RJFTV6MG plug assembly instructions
1- Push down the RJ45
cordset latch, and fix it
inside the insert.
2- Press in and click the
other part of the insert.
3- Insert in the metallic
housing. The RJ45
cordset latch should be at
the same position than
the main key of the shell
to meet the A coding.
Plug Receptacle
Code A

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CAPS for
Ethernet ports The models of switches with –CAPS (example: RJS-ML-8UG1-CAPS) termination
are pre-equipped with caps on all ports, including power and Ethernet.
The models without –CAPS termination (example: RJS-ML-8UG1) do not have caps
on ports. The required number of caps may be ordered separately as accessories.
Assembly of the
cap
Part number of the caps as accessories:
RJSML C 7 G (with Olive drab Cadmium plating)
RJSML C 7 N (with Nickel plating)
The cap can be screwed directly on the receptacle.
Note: The screw is supplied with the cap.
Tool: Use a flat screw-driver to assemble the cap onto
the switch.
Suggested dimensions for the screwdriver:
•Thickness: E = 0.8 mm
•Width: A = 5mm +/- 1mm
Suggested coupling torque: 1.2 N.m.

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Section 5 Switching Features
Switching
Features
Here’s a brief explanation of some of the features found in these switches documented by
this manual.
10BaseT, 100BaseTx or 1000BaseTx Auto-detection
Standard Ethernet (10BaseT) has a maximum speed of 10 Mbps in half duplex mode. Fast
Ethernet (100BaseTx) has a maximum speed of 200 Mbps in full duplex mode. The RJ45
ports on these switches automatically select the appropriate speed.
Auto-crossover (auto-mdi/mdi-x)
The RJ45 ports will automatically detect the cable type (straight-thru vs. cross-wired) and
re-configure themselves accordingly.
Auto-polarity
The RJ45 ports will automatically correct for reversed polarity on the TD and RD pair.
Auto-sensing or auto-negotiating speed
The RJ45 ports of these switches will auto-negotiate with the connected device to
determine the optimal speed (10 Mbps vs. 100 Mbps vs. 1000 Mbps).
Flow control
These switches automatically support flow control frames on both transmit and receive
sides. Back-pressure flow control for half-duplex ports and pause-frame flow control for
full-duplex ports.
Forwarding
These switches support store and forward mode. They will forward messages with known
addresses out only the appropriate port. Messages with unknown addresses, broadcast
messages, and multicast messages will get forwarded out all ports except the source port.
Full / Half duplex operation
The RJ45 ports of these switches support both full and half duplex flow control.
IEEE 802.3 compliant
The Amphenol Military Ethernet Switch strictly abides to the IEEE 802.3 standard for
10BaseT, 100BaseTX and 1000BaseTX Ethernet communications.
Jumbo Frames
The 8UG gigabit models support Jumbo frames up to 9kbytes.
Plug and play
This means that most functions or features of these switches are automatic and that there
are minimal or no optional parameters that need to be set. Just plug in your Ethernet
cables, apply power, and the unit will immediately begin to operate.
Protocol independent
These switches will work with all popular Ethernet protocols and networks such as
TCP/IP, the Internet (IP), UDP, NetBEUI, and many more. It is compatible with all
protocols that run over standard Ethernet (IEEE 802.3). In fact, it will support packets of
different protocols simultaneously.
Reverse polarity protection
The standard models (except –PSM) are protected against voltage polarity inversion.
Unmanaged operation
These switches require no supervisory processor to operate properly.

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Section 6 Technical Specifications
Technical
Specifications
Here are the technical specifications for these switches covered by this manual.
Copper Ports
Shielded RJ45 10/100BaseT(x) ports for US models
10/100/1000BaseT(x) ports for UG models
Coupling mechanism Star Thread (MIL-DTL-38999 series III type) with anti-decoupling device
RJ45 cordset retention 100 N in the axis of the plug
Mating cycles 500 min
Protocols supported All standard IEEE 802.3
Ethernet compliancy IEEE 802.3, 802.3u, 802.3x
Auto-crossover Yes , Auto-mdi/mdix-crossover
Auto-negotiating 10BaseT, 100BaseTX or 1000BaseTX (8UG models)
Auto-polarity Yes
Flow control Half or full duplex
Ethernet isolation 1500 VRMS 1 minute
Plug and play Yes
Cable requirements Twisted pair (Cat. 5 or better) (shielded recommended)
Max. cable distance 100 meters
General
Operation Unmanaged, Store and forward
Compliance IEEE 802.3 (10BaseT), 802.3u (100BaseTX), 802.3x (Flow Control)
Latency (typical) 5 µsec (time to route a message from one port to another internal to switch)
Address learning Automatic
Address migration Automatic
Buffers per port & buffer size Automatic and dynamic
Illegal frames Dropped per 802.3
Flow control Yes, for half and full duplex
Jumbo frames Supports Jumbo frame transmission up to 9kbytes (only 8UG models)
Environmental
Required supply voltage Depends on models: see section 1
Power consumption (typical) 5 Watts Max
Note: Power consumption varies on speed and activity of each port.
Operating temp. range Models 8UG1: -10°C to +60°C
Models 8UG1-ET: -40°C to +70°C
Models 8US1: -40°C to +70°C
Storage temp. range -40 to 85 °C
Waterproof IP68, 2m / 24h
Electrical safety UL 60950-1, CAN/CSA-C22.2 No.60950
EMI / EMC FCC part 15, CISPR22, U.E. EN55011, EN61000-6-4; EN55022 Class A,
EN61000-3-2/3, EN55024,IEC61000-4-2/3/4/5/6/8, EN61000-6-2
Vibration RTCA/DO-160C Sinusoidal vibrations
5-55 Hz: 0.01 inch ; 55-500 Hz: 1.5g
Altitude MIL-STD-810F Altitude 50,000 ft – 15,000 m
Shocks MIL-STD-810F (40g, 11ms, 18 saw tooth shocks)
Salt Spray 500 h (Olive Drab Cadmium)
Dimensions See mechanical diagrams
Power filtering (option -704
only) MIL-STD-461E CE102 Conducted Emission DEF-STAN-59-41 DCE01/ DCE02
DEF-STAN-61-5 Pt 6
MIL-STD-704A 600V Input transient, applied for 10µs
MIL-STD-1275A Spikes: +/- 250 V for 100µs
Surges: 100 V for 50 ms at 0.5 mohm
Ripple: 14VAC pk - pk

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Section 7 Service Information
Service
Information
We sincerely hope that you never experience a problem with any Amphenol product. If
you do need service, call Amphenol at [phone] and ask for Applications
Engineering. A trained specialist will help you to quickly determine the source of the
problem. Many problems are easily resolved with a single phone call. If it is necessary to
return a unit to us, an RMA (Return Material Authorization) number will be given to you.
Amphenol tracks the flow of returned material with our RMA system to ensure speedy
service. You must include this RMA number on the outside of the box so that your return
can be processed immediately.
The applications engineer you are speaking with will fill out an RMA request for you. If
the unit has a serial number, we will not need detailed financial information. Otherwise, be
sure to have your original purchase order number and date purchased available.
We suggest that you give us a repair purchase order number in case the repair is not
covered under our warranty. You will not be billed if the repair is covered under warranty.
Please supply us with as many details about the problem as you can. The information you
supply will be written on the RMA form and supplied to the repair department before your
unit arrives. This helps us to provide you with the best service, in the fastest manner.
Normally, repairs are completed in two days. Sometimes difficult problems take a little
longer to solve.
We apologize for any inconvenience that the need for repair may cause you. We hope that
our rapid service meets your needs. If you have any suggestions to help us improve our
service, please give us a call. We appreciate your ideas and will respond to them.
For Your Convenience:
Please fill in the following and keep this manual with your Amphenol system for future
reference:
P.O. #:__________________ Date Purchased: ___________________
Purchased From:______________________________________________
Product
Support
To obtain support for Amphenol products:
Visit our website. http.//www.rjswitch.com
Phone: [phone]
Fax: [phone]
E-mail: mailto:[e-mail]
Mailing Address: Amphenol, Promenade de l’Arve, B.P.29, 74311 Thyez Cedex, France
For more
information
You will find all useful information on the RJ-Switch series on the dedicated website:
http://www.rjswitch.com