AMPHORA Ready with Wheels User manual

Assembly Instructions
AMPHORA Ready with Wheels
1)
+2) 3)
4) 5) 6)
7) 8) 9) 10)
5
)
Bolt the bottom plate to the stand legs. Do not
tighten the joints. In case the a screw doesn’t easily
fit into a hole, make the hole wider with a file. Paint
over the altered surface with a paint for metal.
Screw stand legs to the top plate.
Do not tighten the joints.
Bolt partitions between individual legs
(direct the bends inwards). Tighten
all the already applied bolted joints.
Insert the front shelf into the grooves and bolt
it on both sides. Do not tighten the joints
too much, movement of the shelf in the grooves
needs to be secured so that it can tilt.
Bolt the holders for accessories
to the opposite side to the side shelf.
Bolt the batten S8 for the
side shelf to the stand. Attach the
shelf to the batten by pulling the axis through and securing it on
both sides against slipping out by washers and lock rings. The side to
which the side shelf is to be mounted may be selected as necessary.
Using a bonding agent, glue the bio-mat (part I1 rear bottom according
to the cutting plan of the bio-mat) to the bottom cutout of the bottom rear
plate, place the plate by this bottom side with the bio-mat to a stand.
Cut the rubber pad P12 (1 mm thick) according to the size of the front stopper
and glue it to the inner side of the stoppers using the silicone caulk.
Using a bonding agent, glue the bio-mat (part I2 front bottom according
to the cutting plan of the bio-mat) into the bottom cutout of the bottom
front plate, place the plate by this bottom side with the bio-mat to the stand.
Place the inner plate
into the bottom plate cutout.
The glazing is very fragile and the edges are prone to
damage during the transport or assembling.
When working with the shaped pieces of the body,
proceed very carefully, do not use excessive force.
If a light damage occurs, you can use the supplied
silicone caulk or any nail-polish with similar colour to
repaint the discrepancy.
Stand with wheels is designed only for short transfers
on flat and hard surface. Always push the oven from
the front side and ensure that rotatable wheels are
always oriented to you. When standing idle, wheels
should be oriented to the front (see image above).
Caution: The material is reinforced by metal needles,
which are sharp and may in some places protrude
from casteble shapes. Therefore please pay attention
when manipulating.
Warning
Bolt the wheels to the stand legs according to the illustration.
Insert spacers between the fixed wheel (P7) and the wheel axis (short spacers).
Put the wheel axis together with a guide tube (long one) through these spacers.
Place washer, spring washer and nut on the axis and tighten it.
8)
9)
7)
10)
4
)
B
olt the batten
S8
side shelf to the stand A
t
3)

Place the front arch on the front plate of the bottom.
Then bolt the smoke guard to the arch. Do not
tighten the joints too firmly, otherwise the damage of the
refractory shapes may occur due to heat dilatation.
Place the rear arch on the rear plate of the bottom.
Place the small side arch between the front
and rear arch. Side arches should be placed with
a hole towards the front portal.
Place the central part of the arch with a hole
towards the chimney. Shape should be placed
on the top of the arch.
Place the last two shaped pieces
into the remaining space so that the locks match.
Place the rear body to the
stand above the rear arch.
Place the front parts T9 and T10 of the body to the stand above the
front arch (push the front edge of the body to the portal as much
as possible). Before you connect the two parts, apply
adequate amount of silicone caulk into the locks and on
the whole surface between the parts. Make sure the
caulk don’t fill a hole for the thermometer. Maintain
a dilatational interstice at least 3 mm between
the upper edge of the front arch and the
front part of the body. For this purpose
place the supplied dilatation pads under the
side edges. If you use more than 2 pieces of
pads on top of each other, bind them together using
silicone caulk. Use layers of the rubber pads P12 or P13
to fill the gap between the glazed body and the outer stoppers
and glue them using the silicone caulk. Cut the rubber according to
the size of the stoppers.
A purpose of the silicone caulk application between the two front parts is to connect them so
that they don’t spread and also as a partial protection against water and humidity, if you don’t
follow the warranty conditions to place the oven under a roof or cover sheet.
Place the central part of the body on
the stand between individual parts of
the body so that the cutouts of individual
shaped pieces match and joints are as narrow
as possible. If it is necessary to align the parts, place
the supplied dilatation pads under the side edges, prefera-
bly at places marked by arrows (9 points). Do not remove the pads. If you use more than 2
pieces of pads on top of each other, bind them together using silicone caulk. Use layers of the
rubber pads P12 or P13 to fill the gap between the glazed body and the outer stoppers and
glue them using the silicone caulk. Cut the rubber according to the size of the stoppers.
Apply silicone caulk between the body parts and along oven
circumference between the bottom edge of the body and the
stand - into the formed joint, the used dilatation pads should
also get fixed. Silicone the chinks in the way the silicone
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disassembling the oven (e.g. in the case of a warran-
ty claim). A purpose of this silicone caulk application
is to prevent water and humidity to get into the oven
so it is strongly recommended to use it even in the
case, you would have your oven under the roof. If you
don’t have oven under the roof, using silicone does not
prevent on 100% the ingress of water into the oven so always
use a cover sheet. Silicon caulk may after some time lose its
properties (elasticity, adhesion), and thus we suggest that the silicon
caulk should be applicated again on the oven after this time.
Cut out a hole for the chimney (through insulation and the aluminium foil). Place the rope
seal into the opening in the front body into the prepared groove in the inner front arch
to create two threads of rope seal. Insert carefully the chimney base until the cover
flange sits properly on the oven body. You can check with your hand from inside
of the chimney if the rope doesn’t get distorted while inserting the chimney
base (if the rope gets damaged, heat and smoke can get into the space
between the inner shapes and the body). Turn the dumper always
lightly, not more than 90 degrees. Otherwise the thread may turn
and the sign “open, closed” may not correspond with an actual position.
Preferably don’t pull out the chimney base out of the oven very often other-
wise the rope seal may get damaged. When attaching chimney which is longer
than half a meter, make sure that chimney system is not exerting excessive pressure
on the body. Close the oven with steel door. Last, place the thermometer into the opening
behind the chimney (for proper mounting it is necessary to pierce through the insulation).
11) 12) 13) 14) 15)
17) 18) 16)
19) 20)
1
4
)
13
)
Cover the assembled arch with at least 1 layer of
aluminium foil I8. Place the isolation bio-mat on the
aluminium foil according to the cutting plan for the
bio-mat. Make sure the bio-mat doesn’t get distorted
during the application.
Place the
f
ron
t
f
ront arch (
as pos
s
ade
q
th
s
ilico
t
o
f
ill the
g
and
g
lue them
)
C
ut out a h
o
s
eal into
t
o cr
e
f
la
n
wi
s
t
han hal
o
n the bod
y.
C
b
ehind the
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A
ppl
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use
a
properti
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c
9)
1
)
12
)

Refractory shapes
LIST OF SUPPLIED PARTS - AMPHORA Ready with Wheels
Cutting plan of the bio-mat
Part I1 Rear bottom
Part I2 Front bottom
Part I6 Front body
Parts I5 Rear body 1 and 2
Part I4 Central body
SILICONE CAULK
AU
LK
L
SEALANT
CONE CAUL
SILICONE CAUL
NT
LANT
SEALA
3x
2x
+
M10x65 (2x)
ALUMINIUM FOIL

Bolted joints
ts
M6x20 (3x)
1x Socket cap screw M6x20
2x KR 6 Washer
1x KR 6 Spring washer
1x M6 Hexagon nut
M10x30 (24x)
1x Socket cap screw M10x30
2x KR 10 Washer
1x KR 10 Spring washer
1x M10 Hexagon nut
M10x40 (2x)
1x Socket cap screw M10x40
4x KR 10 Washer
1x KR 10 Spring washer
1x M10 Hexagon nut
M12x50 (2x)
1x Socket cap screw M12x50
2x KR 12 Washer
1x Wheel washer
1x M12 Hexagon nut
1x Spring washer
M20x130 (2x)
Wheel axis M20
1x KR22 Washer
1x KR20 Washer
1x M20 Hexagon nut
2x Spacer
1x Guide tube
P6 - M6x20 - Countersink (3x)
1x Countersink screw M6x20
2x KR 6 Washer
1x KR 6 Spring washer
1x M6 Hexagon nut
M
6
x
20
-
C
ountersi
n
1x
C
ountersink screw M
6
x
20
2
x KR
6
W
ashe
r
1x KR
6
S
prin
g
washe
r
1x M
6
Hexa
g
on nu
t
Stand & Accessories
S
tand & Accesso
r
2x
2x
20x
2x 2x
2x
3x
20
x
2
2x
2x
2x
3
x
oints
ts
2
P
6
-