AMPHORA Plus User manual

Assembly Instructions
AMPHORA Plus
The glazing is very fragile and the edges are
prone to damage during the transport or
assembling.
When working with the shaped pieces of the
body, proceed very carefully, do not use exces-
sive force.
If a light damage occurs, you can use the
supplied silicone caulk or any nail-polish with
similar colour to repaint the discrepancy.
Warning
1)
Using a bonding agent, glue the bio-mat (part I1 rear bottom according
to the cutting plan of the bio-mat) to the bottom cutout of the bottom rear
plate, place the plate by this bottom side with the bio-mat to a stand.
2)
Using a bonding agent, glue the bio-mat (part I2 front bottom according
to the cutting plan of the bio-mat) into the bottom cutout of the bottom
front plate, place the plate by this bottom side with the bio-mat to the stand
3)
Place the inner plate
into the bottom plate cutout.
LIST OF SUPPLIED PARTS Cutting plan of the bio-mat
Part I1 Rear bottom
Part I2 Front bottom
Part I6 Front body
Parts I5 Rear body 1 and 2
Part I4 Central body
+
Process
SEALANT
20x
SILICONE CAULK
3x 2x
+
M10x65 (2x)
ALUMINIUM FOIL

4)
Place the front arch on the front plate of the bottom.
Then bolt the smoke guard to the arch. Do not
tighten the joints too firmly, otherwise the damage of the
refractory shapes may occur due to heat dilatation.
5)
Place the rear arch
on the rear plate of the bottom.
Place the small side arch between the front
and rear arch. Side arches should be placed with a hole
towards the front portal.
6) 7)
Place the central part of the arch with a hole
towards the chimney. Shape should be placed
on the top of the arch.
Place the last two shaped pieces
into the remaining space so that the locks match.
8)
9) 11)
Place the rear body to the
stand above the rear arch.
12)
10)
13) 14)
Place the front parts T9 and T10 of the body to
the stand above the front arch (push the
front edge of the body to the portal as
much as possible). Before you
connect the two parts, apply
adequate amount of silicone
caulk into the locks and on
the whole surface
between the parts. Make
sure the caulk don’t fill a hole for
the thermometer. Maintain a dilata-
tional interstice at least 3 mm between the
upper edge of the front arch and the front part of
the body. For this purpose place the supplied dilatation
pads under the side edges. If you use more than 2 pieces of
pads on top of each other, bind them together using silicone caulk. (A purpose of
the silicone caulk application between the two front parts is to connect them so
that they don’t spread and also as a protection against water if you don’t follow
the warranty conditions to place the oven under a roof.)
Cover the assembled arch with at least 1 layer of
aluminium foil I8. Place the isolation bio-mat on the
aluminium foil according to the cutting plan for the
bio-mat. Make sure the bio-mat doesn’t get distorted
during the application.
Place the central part
of the body on the stand
between individual parts of the
body so that the cutouts of individu-
al shaped pieces match and joints are
as narrow as possible. If it is necessary to align the parts, place the supplied
dilatation pads under the side edges, preferably at places marked by arrows
(9 points). Do not remove the pads. If you use more than 2 pieces of pads
on top of each other, bind them together using silicone caulk.
Apply silicone caulk between the body parts and along
oven circumference between the bottom edge of the
body and the stand - into the formed joint, the
used dilatation pads should also get fixed.
Silicone the chinks in the way the silicone
caulk could be removed in the case of
necessity of disassembling the oven (e.g.
in the case of a warranty claim).
A purpose of this silicone caulk application
is to prevent water to get into the oven in the
case you don’t follow the warranty conditions to
place the oven under a roof. If you follow the condi-
tions, it’s enough to fix the dilatation pads.
Cut out a hole for the chimney (through insulation and the aluminium foil). Place the rope
seal into the opening in the front body into the prepared groove in the inner front arch
to create two threads of rope seal. Insert carefully the chimney base until the
cover flange sits properly on the oven body. You can check with your hand from
inside of the chimney if the rope doesn’t get distorted while inserting the
chimney base (if the rope gets damaged, heat and smoke can get into the
space between the inner shapes and the body). Turn the dumper
always lightly, not more than 90 degrees. Otherwise the thread
may turn and the sign “open, closed” may not correspond with an
actual position. Preferably don’t pull out the chimney base out of the
oven very often otherwise the rope seal may get damaged. When attaching
chimney which is longer than half a meter, make sure that chimney system is not
exerting excessive pressure on the body. Close the oven with steel door. Last, place
the thermometer into the opening behind the chimney (for proper mounting it is necessary
to pierce through the insulation).