AMSAN AM-TC10626LA User manual

PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING
OR OPERATING THE LIFT.

IMPORTANT INFORMATION
•The shipment should be thoroughly inspected as soon as it is received. Any freight
damage or missing items must be noted on the freight bill before signing and reported
to the freight carrier with a freight claim established. Buyer should claim the
compensation from the freight carrier if any damage happens to the equipment during
shipping. Please refer to our website for detailed shipping policies and procedures.
•Make sure you have additional help or heavy-duty lifting equipment when unloading and
assembling the machine.
•Read and understand this installation and operation manual entirely before attempting
to install or operate this machine. Keep this manual near the product for future
references. Make sure all operators read this manual.
•This Wheel service machine should only be operated by authorized personnel. Keep
children and untrained personnel away from the machine.
•Do not make any modifications to this machine; this voids the warranty and increases
the chances of injury or property damage.
•Do not use the machine while tired or under the influence of drugs, alcohol, or
medication
•Manufacturer or distributor assumes no responsibility for loss or damage of any kind,
expressed or implied, resulting from improper installation or use of this machine. Always
use professional installation companies.
•All persons using the equipment must be responsible, qualified, and carefully follow the
operation and safety guidelines contained in this manual.
•The machine should be installed in a place close to the main power source and
compressed air system.
•Install the machine on the smooth concrete ground or other ground with hard flooring. 4
sets of anchor bolts can be used to fasten the machine onto the ground to avoid
vibration and noise.
•Leave enough space for the operation and maintenance of the machine. The space
should be no less than 1M in front and on the two sides of the machine, 0.5M behind it so
that operation on different parts shall not be hindered.
•If the machine has to be installed outdoors, a protective shelter should be built.
•All wiring must be performed by a licensed, certified Electrician.
•Do not perform any maintenance until the main electrical power has been disconnected
from the machine and cannot be re-energized until all procedures are complete.
•Do not put the equipment in a place with high temperature or moisture, or near the
heating system, water tap, air-humidifier, or chimney.
•Do not put the equipment near the window with sunlight. Protect the unit with a curtain
or shield if necessary. Never operate the machine in a place with flammable gas.
•Avoid lots of dust, ammonia, alcohol, thinner, or spraying binder.
•Use appropriate equipment and tools, protective and safety equipment, including
eyeglasses, earplugs, and work boots. Pay special attention to the marks on the machine.
Do not touch or approach the moving parts by hand during operating.
•Do not remove the safety device or keep it from working properly.
•All information in this manual is believed to be correct at the time of publication. The
design, material, and specifications are subject to change without notice.

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AM-TC10626LA
Contents
Precautions...................................................................................................................................................1
1. General Information............................................................................................................................... 3
1.1. Usage......................................................................................................................................................3
1.2. Features...................................................................................................................................................3
1.3. Specifications..........................................................................................................................................3
1.4. Applicable Range...................................................................................................................................3
1.5. Working Conditions ...............................................................................................................................3
1.6. Description of Safety Signs................................................................................................................... 4
1.7. Position of Safety Signs........................................................................................................................ 4
2. Main Structure .........................................................................................................................................5
3. Installation and adjusting.......................................................................................................................6
3.1. Unpacking...............................................................................................................................................6
3.2. Location..................................................................................................................................................6
3.3. Installation ..............................................................................................................................................7
3.4. Power and Air Connections and Regulator.......................................................................................... 10
4. Operation...............................................................................................................................................11
4.1. Principles..............................................................................................................................................11
4.2. Demounting Tire ..................................................................................................................................11
4.3. Mounting Tire......................................................................................................................................14
4.4. Inflating Tire......................................................................................................................................... 15
5. Trouble Shooting ....................................................................................................................................15
6. Maintenance .......................................................................................................................................... 16
7. Storing and Scrapping..........................................................................................................................16
7.1. Storing ..................................................................................................................................................16
7.2. Scrapping..............................................................................................................................................16
8. Spare Parts List.................................................................................................................................... 17
9. Exploded Drawings............................................................................................................................... 21
9.1. Column Assembly................................................................................................................................ 21
9.2. Turntable Assembly.............................................................................................................................. 22
9.3. Gearbox & Motor Assembly ...............................................................................................................23
9.4. Body Assembly ....................................................................................................................................24
9.5. Bead Breaker Cylinder & Breaker Arm Assembly.............................................................................. 25
9.6. Quick inflating system (optional)......................................................................................................... 26
9.7. Simple left help arm (optional)........................................................................................................... 27
9.8. Simple double help arms(optional)....................................................................................................... 34
Appendix1：Electrical Diagram .............................................................................................................. 40
Appendix 2：Air Passage Diagram .........................................................................................................41
Appendix 3：Optional accessories......................................................................................................... 41
Appendix 4：Maintenance Log .............................................................................................................. 42

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AM-TC10626LA
1. General Information
1.1. Usage
The Machine is used for demounting, mounting, and inflating tires of small vehicles. It features simple
operation and high reliability. In addition, it can also be a great help in car repair garages and tire dealers.
1.2. Features
⚫ The equipment can be used for different purposes of demounting, mounting, and inflating tires.
⚫ The steel mount/demount is cast from excellent alloy material with a special shape and
durable performance.
⚫ The two-clamping cylinder ensures accurate central alignment so that the tires can be held tightly.
⚫ The layout of the pedals gives convenience to the operating personnel.
⚫ The distance of the bead breaker is large enough for a big tire.
⚫ The tire lever and lubrication box are easy to reach.
1.3. Specifications
Dimensions
Maximumheight：1900 mm
Length：900 mm Width：
850 mm
Noise
Working noise:≤70dB(A)
Air supply
Working pressure：8－10 bar
Bead breaker maximal work force：14000 N
1.4. Applicable Range
Electric specifications
Voltage to choose from:
NO.
Voltage
Power
Phase
1
AC110V/60Hz
1.1kW
single
2
AC220V/50Hz
1.1kW
single
3
AC220V/60Hz
1.1 or
0.75 kW
Single/
three
4
AC380V/50Hz
0.75kW
three
5
AC200V/50/60HZ
1.1kw
three
RPM of turntable：6～8 n／min
Max. wheel diameter：41″(1040mm) External Locking Rim diameter: 10″～21″
Max. rim width：14″(355mm) Internal Locking Rim diameter: 12″～24″
1.5. Working Conditions
Working temperature：-40℃－45℃Humidity：30－95%
Transport/store temperature：-40℃－55℃

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AM-TC10626LA
1.6. Description of Safety Signs
⚫ The pressure of the
compressed air should
not exceed 10bar. When
inflating the tire，The
inflating gun pressure
value should be 3.5 bar
⚫ High voltage power!
Dangerous!
1.7. Position of Safety Signs
To prevent accidents from
occurring, make sure to
keep hands and other body
parts away when fastening
the mount/demount head or
when the turntable is
running.
Caution should be taken
when separating the tyre
from rim. The bead breaker
shoe will move rapidly and
forcefully when the pedal
is depressed.Keep bodyand
materials away from the
work area.
Please change the safety signs if it gets blurred or lost.
When one or more safety signs get lost, don’t operate the machine.
The safety signs must be kept within the sight of the operator.

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AM-TC10626LA
2. Main Structure
Fig.1
The main operating parts are shown in fig.1:
1
Item
2
Item
3
Item
4
Item
A
Turntable control
pedal
E
Bead breaker
shovel
H
Mount/demount head
L
Clamping jaw
B
Bead breaker pedal
F
Bead breaker arm
I
Swingarm
M
Slide
C
Jaw open pedal
G
Rubber buffer
J
Adjusting handle
N
Turntable
D
Jaw close pedal
K
Locking lever
O
Clamping cylinder
Fig.2
Accessories provided
are shown in Fig.2：
001- Inflating gun
Inflator tube
Tire lever
Jaw protector

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AM-TC10626LA
3. Installation and adjusting
Fig3
Fig4
3.1. Unpacking
⚫ Unpack according to the instructions on the package.
Remove the packing materials and inspect the machine for
possible damageor loss ofaccessories during transportation.
In case of doubt do not use the machine and refer to
professionally qualified personnel and/or to the seller.
⚫ Keep the packing materials out of the reach of children.
Handle appropriately if the packing material is likely to
cause pollution.
⚫ Remove the cabinet, column, swing arm, and accessory box
fitted on the bottom plate and keep them in a safe place.
NOTE：
A special anti-rust oil applied on the delicate parts
may attract dust. Clean it when necessary.
3.2. Location
The place to install the machine should be by safety regulations
：
⚫ The machine should be installed in a place close to the main
power source and compressed air system.
⚫ Install the machine on the smooth concrete ground or other
ground with hard flooring. 4 sets of anchor bolts can be used
to fasten the machine onto the ground to avoid vibration and
noise.
⚫ Leave enough space for the operation and maintenance of the
machine. The space should be no less than 1M in front and
on the two sides of the machine, 0.5M behind it so that
operation on different parts shall not be hindered.
⚫ If the machine has to be installed outdoors, a protective
shelter should be built.
⚫ Never operate the machine in a place with flammable gas.
NOTE：
For safety and proper operation, keep the machine at
least 0.5M away from any wall (Fig4）

AM-TC10626LA
7
Fig 5-a
Fig.5- b
Fig.5- c
3.3. Installation
3.3.1 Column installation
⚫ Screw off connecting bolts A and flat washer
B. As Fig.5-a
⚫ As fig. 5-b, put column C on the frame
F, locked into mounting holes with D10X55
hexagonalbolts and flatwasherE，fastenwith
connecting screws.
NOTE：
When column installation, keep
column vertical, prevent it from tilting, avoid
injury!
3.3.2 Vertical column installation
⚫ Install vertical column G into column hole on
the swing arm H from downside to upside,
lock vertical column with lock lever L.（note：
Care about mounting head installation
direction. Place a rim on t h e
turntable for reference；then install return
spring I, knob J, fasten connecting screw K. as
fig. 5-c
NOTE：
When screwing off K, please lock
vertical column G with lock lever L as
column G will fall automatically, take care!

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AM-TC10626LA
Fig.5- d
Fig.6- a
Fig.6- b
3.3.3 Support ring installation
As fig.5-d ，put L ring terminals intoφ
5
holes on the right of the column C.
3.3.4 Bead breaker arm assembly installation
Step 1，Arm installation, As fig.6-a，
put arm
M into fixed seat N, tighten with hex bolt O
and flat washer P.
Step 2，Arm spring installation, As fig.6-b，
hang one end of spring S into the hole R, use
spring hook U, hook another end of spring S to
spring pin T, take out spring hook U.
When arm installation, take care, avoid
hands injured!

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AM-TC10626LA
Fig.6- c
Fig.7
Step 3，Bead breaker cylinder location pin installation,
Pull out breaker arm M, till location pin V can be put into
the breaker arm hole（note：
make sure the slot side of
location pin V is on outer side）
Let arm M go back after
location pin V is installed（note：
Insert Piston rod W
through hole of location pin V），
Fasten connecting nut
X when arm M lay back. as fig.6-c.
Step 4 ，shovel installation, As fig.6- c ，
shovel Z
installation from inside to outside，
install into the hole of
arm M, install flat washer Y, fasten X connecting screw.
Finish installation.
3.3.5 Lifting and installation
Take offscrews by spanner（as Fig.7）
Use hoist to lift the
machine, move pallet, locate the machine.