CEMB SM1100 User manual

CEMB S.p.A.
Via Risorgimento, 9 – 23826 Mandello del Lario (LC) ITALY
Telefono: + 39 0341 706369 Fax: + 39 0341 700725 www.cemb.com - [email protected]
Cemb Spa declines all liability for any damage to people or property caused by incorrect use of this product.
Subject to change without prior notice.
U
S
A
SM1100
User’s manual
Manuel d’utilisation
Manual de uso
EN
FR
ES
Manual de uso

2 User’s manual
TRANSLATION FROM THE ORIGINAL LANGUAGE
Copyrighted material. All rights reserved.
The included information may be changed without notice.
Thank you for selecting our tyre changer
Dear Customer,
Thank you for purchasing an equipment.
Your machine has been designed to provide years of safe and reliable service, as long
as it is used and maintained in accordance with the instructions provided in this manual.
Anyone using and/or carrying out maintenance on this equipment must read, understand
and follow all warnings and instructions provided in this manual, and be properly trained.
This Instruction Manual should be considered an integral part of your equipment and
should remain with the equipment. However, nothing in this manual, and none of the
devices installed on the equipment, can replace proper training, correct operation, careful
evaluation of procedures and safe working practices.
Always be sure that your equipment is in excellent working order. In case any malfunc-
tion or possible dangerous situation are observed, immediately shut down the machine
and resolve the situation before you proceed.
For any question related to the correct equipment use or maintenance, contact your
local ofcial dealer.
USER INFORMATION
User
Name..............................................................................................................................
User
Address ..........................................................................................................................
Model
number ...........................................................................................................................
Series
number ...........................................................................................................................
Date of
purchase.........................................................................................................................
Date of
installation.......................................................................................................................
Spare parts
and service manager......................................................................................................
Telephone
number ...........................................................................................................................
Commercial
manager .........................................................................................................................
Telephone
number ...........................................................................................................................

User’s manual 3
EN
TRAINING CHECK
  Qualied Rejected
Safety measures
Warning and caution labels
High risk areas and other potential hazards
Operative safety procedures
Checkingmaintenanceandperformance
Head mounting inspection
Adjustment and lubrication
Clamping
Steel/alloy rims
Reversed channel rims
Closed rims
Beadbreaking
Standard wheels
Low prole wheels
Demounting
Standard wheels with plastic guards for tool head and lever
Proper tool head positioning to avoid damage
Bead lubrication when removing the low prole tyres
Reverse rims
Mounting
Standard wheels
Mounting of stiff, low prole tyres
Wheels with reversed channel rim
Bead lubrication for proper mounting
 Inatingprocedure
Safety measures
Lubrication and removal of the valve insert
Tubeless tyre ination

4 User’s manual
Personnelandtrainingdates
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________

User’s manual 5
EN
SUMMARY
1. COMMISSIONING.......................................................................................6
1.1 INTRODUCTION ...............................................................................................6
1.2 FOR YOUR SAFETY.........................................................................................6
1.3. ADDITIONAL RIM/TYRE INFORMATION ......................................................20
1.4. INTENDED MACHINE USE ...........................................................................20
1.6. PRELIMINARY CHECKS................................................................................21
1.7. DURING USE .................................................................................................21
1.8. OPTIONAL ACCESSORIES...........................................................................21
2. TRANSPORT, STORAGE AND HANDLING ............................................22
3. UNWRAPPING..........................................................................................23
4. MOUNTING...............................................................................................24
5.1 INSTALLATION AREA .....................................................................................25
6. DESCRIPTION OF THE MACHINE..........................................................27
6.1. OPERATOR POSITION..................................................................................27
7. OVERALL DIMENSIONS (mm) ...............................................................28
8. MAIN WORKING ELEMENTS OF THE MACHINE..................................29
8.1 COMMANDS ...................................................................................................29
9. BASIC PROCEDURES - USE ..................................................................33
9.1. PRELIMINARY CHECKS................................................................................34
9.2. DECIDING FROM WHICH SIDE OF THE WHEEL THE TYRE MUST BE
REMOVED.............................................................................................................34
9.3. LATERAL BEAD BREAKING WITH BLADE...................................................37
9.4. CLAMPING THE WHEEL ...............................................................................38
9.5. CLAMPING THE WHEEL ON THE TURNTABLE...........................................39
9.6. TYRE DEFLATION .........................................................................................40
9.7. VERTICAL BEAD BREAKING ........................................................................40
9.8. TYRE DEMOUNTING.....................................................................................44
9.8. WHEEL MOUNTING.......................................................................................51
9.9. TYRE INFLATION...........................................................................................55
9.10. UNCLAMPING THE WHEEL AND UNLOADING .........................................59
10. TROUBLESHOOTING............................................................................61
11. MAINTENANCE ......................................................................................64
12. SCRAPPING ...........................................................................................66
13. ENVIRONMENTAL INFORMATION .......................................................66
14. INFORMATION AND WARNINGS ABOUT OIL .....................................67
15. FIREFIGHTING EQUIPMENT TO BE USED.......................................... 68
15.1 DRY MATERIALS ..........................................................................................68
15.2 FLAMMABLE LIQUIDS .................................................................................68
15.3 ELECTRICAL EQUIPMENT ..........................................................................68
16. GLOSSARY......................................................................................... 69
17. GENERAL WIRING DIAGRAM ..............................................................80
18. PNEUMATIC SYSTEM DIAGRAM .........................................................82

6 User’s manual
1. COMMISSIONING
1.1 INTRODUCTION
1.1.a. PURPOSE OF THE MANUAL
The purpose of this manual is to provide the instructions necessary for optimum opera-
tion, use and maintenance of your machine. If you sell this machine, please deliver
this manual to the new owner. In addition, in order to provide the customers with any
necessary safety information, please ask the new owner to complete and return to the
manufacturer the ownership transfer form attached to the previous page of this manual.
This manual presumes that the technicians have a thorough understanding of rims and
tyre identication and maintenance. He/she must also have a thorough knowledge of the
operation and safety features of all associated tools (such as the rack, lift, or oor jack)
being utilized, and have the proper hand and power tools necessary to work in a safe
manner. The rst section explains the basic information regarding the equipment. The
following sections contain detailed information regarding the equipment, procedures and
maintenance. Italics are used to refer to specic parts of this manual that offer additional
information or clarications. These references must be read in order to obtain information
additional to the instructions provided. The owner of the equipment is solely responsible
for enforcing safety procedures and arranging technical training. The equipment must
only be used by qualied, specically trained technicians. The owner or management
is exclusively responsible for storing the documentation relative to qualied personnel.
The equipment is designed for mounting, demounting and inating tyres for light vehicles
(cars, motorcycles, not trucks).
Additional copies of this manual and the documentation enclosed with the machine can
be requested from the manufacturer, specifying the machine type and serial number.
WARNING: Design details are subject to change. Some illustrations may vary slightly
in appearance from the machine you have.
1.2 FOR YOUR SAFETY
DESCRIPTION OF THE HAZARD
These symbols identify situations that could be detrimental to your safety and/or cause
equipment damage.
DANGER
DANGER:Itindicatesanimminentdangeroussituationthat,ifnotavoided,
couldleadtoseriousinjuryordeath.

User’s manual 7
EN
WARNING
WARNING:Itindicatesapotentiallydangeroussituationthat,
ifnotavoided,couldleadtoseriousinjuryordeath.
CAUTION
CAUTION:Itindicatesapotentiallydangeroussituationthat,ifnotavoided,
couldcauseslightormildinjuries.
WARNING
WARNING:Usedwithoutthesafetyhazardsymbolindicatesapotentialsituation
ofhazardthat,ifnotavoided,couldcausematerialdamage.
1.2.a. GENERAL WARNINGS AND INSTRUCTIONS
WARNING
Proceedwithcautiontopreventanyinjuries.Carefullyread,understandand
followthewarningsandinstructionsgiveninthismanual.Thismanualisan
integralpartoftheproduct.Forfuturereference,storeittogetherwiththema-
chineinasafeplace.
1. Accidents could occur if the maintenance procedures described in this manual are not
executed correctly, or if the other instructions it contains are not observed. This manual
makes continuous reference to the possibility that accidents can occur. Any accident
could lead to serious or fatal injuries to the operator or people nearby, or cause material
damage.
2. Overinated tyres can explode, producing hazardous ying debris that may result in
an accident.
3. Tyres and rims that do not have the same diameter “do not correspond”. Never attempt
to mount or inate tyres and rims that do not correspond. For example, never mount a
16.5” tyre on a 16” rim and vice versa. It is very dangerous. Tyres and rims that do not
correspond could explode and cause accidents.
4. Never exceed the ination pressure for the tyre indicated by the manufacturer on the
side of the tyre itself. Carefully check that the air hose is well inserted in the valve
5. Never bring your head or other body parts close to a tyre during ination or bead
insertion operations. This machine is not a safety device against the possible risk of
explosion of tyres, air chambers or rims.

8 User’s manual
6. Keep a safe distance from the tyre changer during ination, in order
to remain outside the vertical cylinder area occupied by the wheel. Do
not approach it.
DANGER
Aburstingtyrecancauseprojectionsofitspartsinsurroundingareaswitha
forcesufcienttocauseseriousinjuryordeath.
Donotmountatyreifitsdimensions(indicatedontheside)donotcorrespond
exactlytotherimdimensions(printedinsidetherim)oriftherimorthetyreis
defectiveordamaged.
Neverexceedthepressurerecommendedbythetyremanufacturer.
Thetyrechangerisnotasafetydeviceanddoesnotpreventtyresandrimsfrom
exploding.Keepallpersonsnotworkingonthemachineoutoftheworkingarea.
7. Risk of crushing. Presence of moving parts. Contact with moving parts
can cause accidents.
The machine can only be used by one operator at a time.
• Keep bystanders away from the tyre changer.
• Keep your hands and ngers away from the rim edge during the demount-
ing and mounting process.
• Keep hands and ngers clear of mount/demount head during operation.
• Keep your hands and other body parts away from moving parts.
• Do not use tools other than those supplied with tyre changer.
• Use lubricant that is specic for tyres in order to prevent tyre seizure.
• Pay attention while handling the rim or the tyre and while using the lever
8. Danger of electric shock.
• Do not clean electric parts with water or high pressure air jets.
• Do not operate the machine in the presence of a damaged electrical cable.
• If an extension is necessary, use a cable with rated features equal to or greater than
those of the machine. Cables with rated features that are lower than those of the machine
could overheat and cause a re.
• Make sure that the cable is positioned so that it cannot be pulled and the risk of trip-
ping is avoided.
9. Risk of eye injuries. During the bead insertion and ination phase, debris,
dust and uids could be projected into the air. Remove any debris present
on the tyre tread and on the tyre surface. Wear protective goggles with
OSHA, CE approval or other certied devices during all work phases.
10. Always carefully inspect the machine before using it. Missing, dam-
aged or worn equipment (including the hazard adhesive labels) must be
repaired or replaced before start-up.
11. Never leave nuts, bolts, tools or other materials on the machine. They could be
entangled in moving parts and cause malfunctions or be ejected.
12. Do NOT mount or inate tyres that are cut, damaged, decayed or worn. Do NOT

User’s manual 9
EN
mount tyres on damaged, bent, rusted, worn, warped or deformed rims.
13. Should the tyre get damaged during the mounting phase, do not try to complete the
mountingoperation.Removeit, takeit away fromthe servicearea andmark itas damaged.
14. Inate tyres in gradual steps, while continuously monitoring the pressure and observ-
ing the tyre itself, the rim and the bead. NEVER exceed the pressure limits indicated
by the manufacturer.
15. The internal parts in this equipment could create contacts or sparks if exposed to
ammable vapours (petrol, paint thinners, solvents, etc.). Do not install the machine in
a narrow area or position it below oor level.
16. Do not operate the machine while under the inuence of alcohol,
medicines and/or drugs. If you are taking prescription or non-prescription
medicines, contact a physician to be aware of the side effects that they
might have on the ability to operate the machine safely.
17. Always use OSHA, CE approved and authorised personal protective
equipment (PPE) or equipment with equivalent certications while operating
the machine. Consult your supervisor for additional instructions.
18. Do not wear jewellery, watches, loose clothing, ties and tie up long
hair before using the machine.
19. Wear protective, non-slip footwear while using the tyre changer.
20. While positioning, lifting or removing wheels from the tyre changer,
wear an appropriate back support and use a correct lifting technique.
21. Only appropriately trained personnel can use, service and repair the
machine. Repairs must only be performed by qualied personnel. Manu-
facturer technicians are the most qualied individuals. The employer must
determine if an employee is qualied to carry out any machine repair safely
if the operator has attempted to make the repair.
22. Before starting the machine, the operator must pay close attention to the warnings
of the adhesive labels afxed to the equipment.
23. Disconnecting the pneumatic supply, both due to non-use or to maintenance of the
machine or the pneumatic system of the workshop, can leave pneumatic
actuatorsunder pressure. Dischargethe machine pneumaticsystem using
the controls on the actuators.
24. Use a lifting device if the wheel weighs more than 10 kg, with a lifting
frequency of more than 20 wheels/hour.

10 User’s manual
1.2.b.LABELSPLACEMENT
No. PartNumber Drawing Description
01 Code
Serial N.
X-XXXXXXXX/XX - XX
XXXXXXXXX
ANNO DI COSTRUZIONE /
MANUFACTURED
Mod.
V
A
kW
Hz
Ph
bar/psi
LABEL, MODEL SERIAL
NUMBER
02
000102600
LABEL, ROTATION
TURNTABLE
LABEL, COLUMN TILTING
4-601630 LABEL, INFLATION PEDAL
4-600332 LABEL, LIFTER
(only IPL version)
03 4-600547 LABEL, BEAD BREAKER
ACTIVATION
04 000102800
LABEL, OPERATING PRES-
SURE
LABEL, DANGER - PRES-
SURISED CONTAINER