AMT 648 User manual

X000-000
READ THIS BEFORE YOU BEGIN
Look over this Instruction Sheet carefully before youbegin building. Fo l lowin g
the assembly instructions and “TEST-FIT ” the parts without cementing. This
will familiarize you with the location of the parts.
For the best results, the various sub-assemblies and components should b e
painted before any “CHROME” parts are attached. For example: When attaching
"NON-CHROME" engine parts, it is best to cement them in place and paint
as a unit, “CHROME” PART S ARE IN DICATED BY (C ) .
AMT kits are molded from the finest high-impact styrene plastic. Use only
paint and cement made for styene. Trim excess plastic from parts before
joining. When attaching “CHROME” or painted par ts, s crap e platin g o r p aint
away where parts are to be joined. Cement all par ts unl e ss othe r wise indicated
by the instructions. Use just enough cement to join parts and be careful not
to smear cement on expose d s ur f a ces.
Bu ilt a c c ording to the instructions on this sheet, you should have no trouble
assembling your kit. Just follow the numbers as the instructions are numbered
in order of assembly.
131
119
113
1
1
6
6
7
8
5
4
3
3
9
9
11
12
29
25
30
26
22
20
21
19
16
15
14
27
28
2
10
10
13
17
18
31
23
24
ENGINE BLOCK
(2 pcs.)
1
R I GHT
REAR SPRI N G
SUSPENSION
F I LTER
(2 pcs.)
S T ARTER
13 2 METAL AXLES
13
EXHAUS T
BRACKET
FAN BELT
18
WATER PUM P
BELT
17
L I CENSE PLA T E
BREATHER
REAR
CROSSMEMBER
3 ROCKER ARM COVERSOIL FILLER CAP
MOTOR MOUNT
FUEL PUMP LI N E
FUEL PUMP
EXHAUST TURBINE
12
4 BACKING PLATES
12
4 SHOCKS
FREON COMPRESSO R
2 FRONT CAB MOUNTS
LENS E S T O BE USED
2 T A I LLIGHTS
Amber
RED
2 FENDER
REFLECTORS
2 SIDE REFLECTORS
2 FOG LIGHTS
5 CAB LENS E S
EXTERNAL OIL LINE
ENGINE LEFT SID E
2 FRONT OUTER WHEEL FLANGES
4 REAR OUTER WHEEL FLANGES
4 TIRES
4 REAR INNER WHEEL FLANGES
4 REAR BRAKE DRUM S
4 ASSEMBLED REAR WHEELS
4 REAR WHEELS
4 TIRES
4 HUB COVERS (C)
2 FRONT TIRES
2 FRONT INNER WHEELS (C)
A LTERNA T O R 15
2 T A I LLIGHTS
(Red)
DIPSTICK
14
4 ASSE M BLED REAR WHEELS
UPPER OIL COOLER
(2 pcs.)
6
INTER AXLE
DRIVESHAF T
A LTERNA T OR BELT
16
TAILLIGHT BEZEL
I N T AKE PI P E
(To Compressor Turbine)
A F TERCOOLER
COMPRESSOR TURBI N E
11
6 AIR CHAMBERS
11
2 FRONT SPRINGS (Left and Right)
2 AIR CYLINDERS
(One each side)
4
CENTER AXLE GEARBO X
(2 pcs.)
CENTER AXLE
(2 pcs.)
FRONT TRACK BAR (Short)
2 ANTI- S KID CONTROLS
(Left and Right)
4
BOGIE CROSSME M BER
MID CROSSME M BER
(3 pcs.)
NOTE:
(Remove
pin)
NOTE: Cut centers from tires and snap tires over wheels.
N O T E : 2 par k ing brake ch a mbe r s
go to rear axle backing plates only.
TRANSMISSION
(2 pcs.)
3LEFT REAR SPRI N G
SUSPENSI O N
EXHAUST MANIFOLD
9
OIL PA N
2CROSS TUBE
2
REAR CAB SUPPORT
EXHAUST OUTLET
10
2 PARKING BRAKE CHAMBERS
F A N 19
O I L COOLER
7
7REAR ENGI N E
CROSSMEMBER
BRACKET
(One each side)
2
TRANSMISSION
SUPPORT
WATER OUTLET
FRAM E (Left)
FRONT COVER
5
5
FRAM E (Right)
WATER MANIFOLD
8REAR TRACK
BAR (Long)
REAR AXLE
(2 pcs.)
BACK UP LIGHT
(Clear)
8
REAR ENGINE
CROSSMEMBER
FUEL FILTERS

123
18113
110
19
123
14
1
1
1
1
1
6
23
6
6
6
6
7
8
8
9
3
3
3
3
3
3
2
9
5
4
19
3
5
6
21
20
15
14
22
10
10
13
12
11
17
16
18
2
4
MAIN DRIVESHAFT
1FRONT AXLE
TIE ROD
(To hole in back of Axle)
13
2
3
1
INTERI O R
NAMEPLA T E
BRACKET
STEERING
SHAF T
EXHAUST PIPE
2 REAR
MUD FLAPS
5thWHEEL
STEERING WHEEL
STEERING
COLUMN
PITMAN ARM
STEERING BOX
RADI A TO R
HOSE OUTLET
12 PA S SENGER
S E A T BASE
HEATER
FIREWALL
FILLER
FIREWALL
CAP
FIREWALL
INSTRUMENT PANEL
RADI A TOR HOSE
CARRIAGE
(See No. 12 Sleeper for Location
of Hose Tenna)
(To Center Axle)
(Radiator Hose
Location)
SURGE TANK
11
(Engine Mounts)
(ExhaustPipe Location)
(Air Intake Location)
2 ASSEMBLED
AXLE PI N S
(See Detail)
A S SEMBLED FRONT WHEELS
(Be Careful with Cement,
Wheels Should Rotate)
IDLER ARM
(2 pcs.)
(Apply Cement On This Point Only)
2 AXLE PINS
(Do Not Cement)
2 AXLE PI N
RET A I NER CAPS
2 AXLE PIN RETAINERS
4
4
4
A S SEMBLED INTERIOR
4
A S SEMBLED
INSTRUMENT PANEL
INSTRUMENT PANEL
(2 pcs.)
DRIVER’S S E A T
(2 pcs.)
9
9
A S SEMBLED
HOOD
(To Chassis)
9
LUBE-
REFINER (C)
(2 pcs.)
(Radiator)
(Chassis RightSide)
(Hood and Grille
Shown From Inside)
(Do NotCement
at Chassis Location)
GRILLE (C)
SCREEN
(C)
2 AIR HORNS
(C)
MUFFLER (C)
(2 pcs.)
2 DOOR
HANDLES (C)
2 “WEST COAST”
MIRROR HEADS (C)
2 “C” BRACES (C)
2 SIDE PANELS
(Left and Right)
3 WINDOWS
(Clear)
2 DIAGONAL
BRACES (C)
A I R FILTER
(3 pcs.)
A I R DUCT
CONNECT O R
A S SEMBLED SLEEPER TO CHASSI S
(To Cab)
2 BO T TO M
“V” BRACKETS (C)
2 T O P “ V ”
BRACKETS (C)
EXHAUST
T I P (C)
EXHAUST
BRACKET
2 HEADLIGHT LENS E S
(Clear)
5 IDENTIFICA T I O N
LENS E S
(Amber)
See No. 7 Chassis
Accessories for Location
A I R CONDITIONER
(2 pcs.)
2 HEADLIGHT
BEZELS (C)
HOOD ORNAMENT (C)
A S SEMBLED CAB
(To Cab Mounts
on Chassis)
2 LOWER CAB
SECTIONS
(Left and Right)
4
5 LIGHTS
(C)
CAB WINDOWS (Clear)
DRIVER ’ S S E A T
SUPPORT
(2 pcs.)
10
10
11
FRONT BUMPER (C)
(See No. 7 Chassis Accessories
for Locations)
SHIFTER (C)
(Remove pin )
2 TURN
SIGNALS (Amber)
PA SSENGER
S E A T
N O TE: If sleeper is to be used
install Hose Tenna directly on
left frame rail.
N O TE: Position
of Hose Tenna.
DETAIL
N O TE: If using sleeper,
carriage must be inthe
rear position,
on slide plate.
NOTE: Parts are shown upside down.
DETAIL
DETAIL
RADIA T O R
(2 pcs.)
FRONT BUMPER
(C)
2 FUEL TANKS
2 pcs . Leftside isshown
4 FUEL TANK MOUNTS
(2 each side)
Tank Location
Right
Left
FRONT
4 FUEL TANKS
ENDS
(2 eachside)
2 FUEL TANK FILLERS (C)
2 AIR TANKS
(One each side)
(2 pcs.)
AUXILIARYAIR TANK
(2 pcs.)
TANK STEP BO T T O M (C)
UPPER STEP (C)
(Shown for location only,
install in hood assembly.)
(Locates to top side
of fuel tanks)
(See detail)
(Long Tank Locates on Right)
(Main Driveshaft Location)
(Engine
Mounts
Location)
(Steering Shaft
Location)
(To Location
on Engine)
(Cab Mounts Location)
ASSEMBLED ENGINE
SLIDE PLA T E
2
2
2
2
ACCELERA TO R
PED A L
B A TTERI E S
B A TTERYBOX
7
2 FENDER
EXTENSIONS
2 SLEEPER MOUNTS
CRAWL THROUGH
F L OOR
FRONT PANEL
ROOF
7
REAR PANEL
7
7
(Location)
POWER
STEERI N G
C Y CLINDER
BATTERY
B O X COVER
5
5
5
5
18
17
16
8
22
23 21 14 15
A I R INTAKE
PANEL
13
12
19
20
7
1
2
8
2 HOOD HINGES
(Left and Right)
(To Grille only)
8
8
BRAKE
PED A L
2
F I LLER
PANEL
CAB
C L U TC H
PED A L
1