AMT 5830 Assembly instructions

Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble, install, operate or
maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained in the General Operating
Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or property damage! Retain instructions for
future reference.
2 Inch High Pressure Pumps
Refer to form 1808-633-00 for General Operating and Safety Instructions.
Description
These self-priming high pressure engine driven pumps
are equipped with two high performance impellers and a
Buna N mechanical seal to prevent leakage, coupled to a
4-cycle gasoline engine. (Priming above 10 ft. lift requires
a foot valve.)
The pump is designed for higher pressure applications
such as lawn sprinkling, spraying irrigation, also draining
and general dewatering applications. Handles liquids from
40° to 180° F (4° to 82° C).
Specifications
Suctioninlet ............................2"NPT
Dischargeoutlet .........................2"NPT
Driver
5830-96 ................. B&S Intek OHV 6.5 HP
5831-96 ..............Honda GX160 OHV 5.5 HP
5830-D6 ..................Yanmar4.7HPDiesel
BasicPumpConstruction............... Aluminum
Shaft Seal . Buna N & Stl Stl w/carbon & ceramic faces
Maintenance
WARNING To prevent accidental starting always
remove spark plug, or disconnect and ground spark
plug wire before attempting to service or remove any
component.
MECHANICAL SEAL REPLACEMENT
Refer to Figure 1.
IMPORTANT: Always replace both seal seat and seal
head to ensure proper mating of components!
1. Unthread fasteners and remove pump casing from
adapter
2. Remove diffuser cover plate and neck ring insert.
3. Unthread fastener from stub shaft
4. Unscrew first stage impeller from stub shaft (impeller
unscrews CCW looking at stub shaft).
NOTE: A strap wrench is recommended to loosen both
impellers. Attempts to loosen impellers with other tools
may cause permanent damage to impellers. Due to close
running fits between parts, damaged impellers should be
replaced before reassembly of pump.
5. Remove diffuser.
6. Remove shaft sleeve from stub shaft and unscrew
second stage impeller (Ref. No. 1).
7. Remove seal head (Ref. No. 12) from engine shaft
8. Unscrew fasteners and remove adapter from motor
mounting face.
9. Push seal seat from adapter recess with
screwdriver.
10. Clean adapter recess before inserting new seal
seat.
11. Carefully wipe seal face surface of new seal seat
with clean cloth.
12. Wet rubber portion of new seal seat with a light
coating of soapy water.
13. Press new seal seat squarely into adapter recess. If
seal seat does not press squarely into recess, it can
be adjusted in place by pushing on it with a piece of
pipe. Always use a piece of cardboard between
pipe and seal seat to avoid scratching sal seat.
(This is a lapped surface and must be handled very
carefully.)
14. After seal seat is in place, ensure that it is clean and
has not been marred.
15. Using a clean coth, wipe stub shaft and make
certain that it is perfectly clean.
16. Carefully guide new seal seat over engine shaft and
secure adapter.
17. Apply a light coating of soapy water to inside rubber
portion of seal head and slide onto engine shaft
(with polished sealing face first) facing white face of
seal seat.
18. Reverse steps 5 to 1 to reassemble pump.
Specifications Information and Repair Parts Manual 5830 and 5831
5830-250-00 03/2010

Specifications Information and Repair Parts Manual 5830 and 5831
REF. NO. DESCRIPTION PART NO. QTY.
1 Engine, Honda 1639-036-00 1
1 Engine, Yanmar 1630-006-00 1
1 Engine, Briggs & Stratton 1639-018-00 1
2 Seal Kit; includes Ref. Nos. 2,8,12,13,15,16,20,22, 24 5830-300-90 **
3 Roll Frame Kit: Not Shown 3120-105-K0 1
4 Priming Plug and O-ring Assembly 5830-170-90 **
5 Screws * **
6 Nut * **
7 Discharge Port and Gasket 5830-050-90 **
8 Gasket See Ref. 2 **
9 Drain Plug 1/4" * **
10 Bolt * **
11 Casing 5830-001-00 **
12 Check Valve Assembly, Included in Ref. 2 5830-060-90 **
13 Sealing Ring See Ref. 2 **
14 Diffuser Cover Plate 5830-220-00 **
15 O-ring Cover Plate See Ref. 2 **
16 Neck Ring Insert - Included w/Ref. 14 and 19 See Ref. 14 or 19 **
17 Impeller Screw Assembly See Ref. 21 **
18 Impeller 5830-010-00 **
19 Diffuser 5830-221-00 **
20 Sleeve 5830-121-00 1
21 Stub Shaft, includes Ref. 17 5830-120-90 1
22 O-ring - Casing See Ref. 2 **
23 Bolt * **
24 O-ring - Adapter See Ref. 2 **
25 Adapter 5830-030-00 **
*Standard Hardware Item Available Locally
**Discontinued. Contact EFKAY SALES at 800-515-2021 or www.efkaysales.com for Davey
Pump Parts pricing and availability.