Annovi Reverberi AR 1053 User manual

INSTRUCTION MANUAL
AR1053
AR1203
AR1053 • AR1203 - 550 RPm - S emi -H ydRAuLic T HRee d iAPHRAgm P umP
m odeL m Ax gPm m Ax L/m in m Ax PSi m Ax B AR HP P oweR
w eigHT
L
BS .
AR1053-C/C 27.1 102.4 725 50 12.1 68.8
AR1053-C/SP 27.1 102.4 725 50 12.1 68.8
AR1203-C/C 30.6 115.8 725 50 13.6 68.8
AR1203-C/SP 30.6 115.8 725 50 13.6 68.8
diAPHRAgm KiTS
m odeL deScRiPTion
AR43309 BlueFlex
AR43307 Desmopan
AR43306 NBR
AR43308 Viton
VALVe KiTS
m odeL deScRiPTion
AR42200 Valves
o-Ring KiTS
m odeL deScRiPTion
AR42201 O-Rings
oiL
m odeL
deScRiPTion
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
1 1/2” - Suction
3/4” NPT - Outlet

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do not put the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)
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





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



English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuous duty,thepumpshouldnotdrawinwaterbygravityfrom containerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than3m belowthepump intake fittingand thecircuit must consist of hoses oflength anddiameter ap-
propriate tothepump intake fitting (see “Technical Data”),free from restrictions andelbows, andwith afilter
ofsuitablecapacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbeoperatedatavacuumdrawinginliq-
uids from reservoirs havingthesurface ofthe liquidup to5 m belowthepump intake fitting, forperiods ofno
more than 15minutes.
Drawing in liquidsfrom lowerlevels or forlongertimes causes cavitation in thepump circuitand re-
duces the lifetimeofthediaphragms,valvesandmechanicalparts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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




•
•


•
 7  H 

•
 







 



 z  x 









      
 A 

 
  A/  A  6  5 

 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       







 /R  P 
D  P  P/  64  3  D 
       


1) .
  �
C
A /R P ump O il
P/ N A
R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






54 - 2
54 - 3
54 - 5
54 - 1
2021 AR North America
54
54 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
V
e
r
s
i
o
n
C/C
82
81
81
AR 1053 - AR 1203
V
e
r
s
i
o
n
C/SP

2021 AR North America 55
High pressure
AR 1053 - AR 1203
Pos Code Description Qty Note
1
1800060 Plug black 1AR 1053
750050 Plug red 1AR 1203
2 1040060 O-ring Ø 72.69x2.62 1
3 750030 Oil sight glass 1
4 680350 Bolt TCEI M8x35 2 TT90*
5 380241 Washer 2
6 750040 Gasket 1
7 2680010 Pump body 1
8 2680030 Head marked DX 2
9 2680031 Head marked SX 1
10 750070 Bolt TE M12x70 18 TT445*
11 540210 Bolt TE M12x25 6 TT445*
12 2680100 Base 2
13 1520650 O-ring Ø 29.82x2.62 6
14 130171 Plug 3/8”G 3TT180*
15 540300 Bolt TCEI M10x30 12 TT310*
16 851650 Elbow manifold 1
17 2680040 Cover 3
18 2680150 O-ring Ø 42.52x2.62 6
19 540550 Elbow 1 1/2" 1
20 540540 Ring nut 1”3/4 G 1
21 250310 O-ring Ø 36.14x2.62 2
22 540530 Fitting
1”1/4 G - 1”3/4 G M-M
1
23 380410 Bolt TCEI M8x40 8 TT180*
24 620234 Semi air chamber upper 1 Anodized
25 650542 Gasket 1
26 180020 Air valve 1
27
550190 Diaphragm air chamber 1 NBR
550194 Diaphragm air chamber 1 BlueFlex™
28 2240481 Semi air chamber lower 1
29 2240490 Fitting 1 TT180*
30 720030 O-ring Ø 22.22x2.62 1
31 820361 Plug 1/2”G brass 1 TT180*
32 180101 O-ring Ø 17.5x2 1
38 110131 Ring nut 1/2” 2
39 130491 Ball valve
3/8”G - 1/2”G M-M DX
1
40 130492 Ball valve
3/8”G - 1/2”G M-M SX
1
41 900210 Fitting 3/8”G M-F 2
42 2689050 Valve 6 1053/1203
43 180240 O-ring Ø 31.34x3.53 6
44 2680090 Connecting-rod 3 AR 1053/1203
45 160691 Ring circlip Øi 18 6
46 260700 Pin 3
47 2240060 Piston Ø 72 3
48 260230 Piston ring 3
49
2680070 Sleeve 3 AR 1053
2680080 Sleeve 3 AR 1203
Pos Code Description Qty Note
50
550080 Diaphragm 3 NBR
550081 Diaphragm 4 BlueFlex™
550084 Diaphragm 3 Viton
550085 Diaphragm 3 Desmopan
550086 Diaphragm 3 HPDS
51 2240100 Hub pin 3 (a) TT265*
52 580090 Retaining washer 3
53 2240110 Nut M10 3 SS TT265*
54 850250 Bolt TCEI M8x12 4 TT180*
55 390311 Washer 4
56
1500350 Shield 1 ø 199 mm
1500470 Shield 1 ø 239 mm
57 180370 Bolt TE M8x25 9TT180*
58 2680050 Manifold suction 1
59 2680110 Ring seal 1
60 1400120 O-ring Ø 145.72x2.62 2
61 2240270 O-ring Ø 67.95x2.62 1
62 230350 Bearing 2
63 2240540 Ring connecting rod 2
64
2680180 Shaft C/C m-CB 1 AR 1053
2680190 Shaft C/C m-CC 1 AR 1203
65 2680120 Ring seal 1
66 161050 Ring circlip Øi 72 1
67 2680020 Flange 1
68 160670 Bolt TE M10x25 6 TT355*
69
2680260 Shaft C/SP m-CL 1 AR 1053
2680270 Shaft C/SP m-CM 1 AR 1203
70 2680290 Ring circlip Øe 65 1
71 2680280 Bearing 1
72 2680240 Flange 1
73 1400150 Ring seal 1
74 1400110 Ring 1
75 1400140 Flange 1
76 850250 Bolt TCEI M8x12 4 TT90*
78 230310 Bearing 1
79 2680130 Ring seal 1
80 2680021 Flange 1
81 230340 Ring circlip Øi 80 1
82
1527 Air chamber 1 NBR
43071 Air chamber 1 BlueFlex™
83 2420250 Bushing 1
* Torque: in-lbs +/- 10%
AR 42201
O-Rings
Pos. Qty
2 1
13 6
18 6
21 2
30 1
32 1
35 1
43 6
60 2
61 1
Suggested oil
Type Oz
AR64532D 32
AR 42200
Valves
Pos. Qty
42 6
43 6
AR 43309
BlueFex™ diaphragms
AR 43306
Buna diaphragms
AR 43308
Viton diaphragms
AR 43307
Desmopan diaphragms
Pos. Qty
13 6
27 1
50 3
a) Bolt with Loctite
242 strong on
piston side
Crankcase Oil
Capacity 59 oz
C/C C/SP
AR1053 31755 31756
AR1203 31757 31758