Annovi Reverberi AR 115 bp User manual

AR 115 bp
AR 135 bp
AR 115/1000 bp
INSTRUCTION MANUAL
AR115BP • AR135BP - 550 RPm - Semi-HydRAuLic THRee-diAPHRAgm PumP
m odeL m Ax gPm m Ax L/m in m Ax PSi m Ax B AR HP P oweR
w eigHT
L BS .
AR115BP-C 28.5 107.9 290 20 5.5 34.2
AR115BP-SP 28.5 107.9 290 20 5.5 34.2
AR115BP-GR3/4 28.5 107.9 290 20 5.5 44.0
AR135BP-C 33.8 128.0 290 20 6.8 34.2
AR135BP-SP 33.8 128.0 290 20 6.8 34.2
AR135BP-GR3/4 33.8 128.0 290 20 6.8 44.0
AR135BP-GR1 33.8 128.0 290 20 6.8 44.0
AR115BP-C1000 24.8 94.0 220 15 4.2 34.2
diAPHRAgm KiTS
modeL deScRiPTion
AR43251 BlueFlex
AR43249 Desmopan
AR43248 NBR
VALVe KiTS
modeL deScRiPTion
AR2370 Valves
o-Ring KiTS
modeL deScRiPTion
AR2026 O-Rings
oiL
modeL
AR64532D Oil
AR64532D-C Case (6)Oil
140° F - Max Water Temp
1 1/2” - Suction
1” - Outlet

AR43389 A
AR43397 D
AR43397 D
AR43329 A
AR1514 A $281.40
AR1671 A
AR31185 A
AR43389 A
AR31058 A
AR55371 D
AR1570 A
AR43397 D
Pulley Kit AR1514
The part numbers refer to the application kit only, excluding the pump. The
applications should be used only with the proper protective equipment for the safety
of the operator.
Ø 3/4"
4,8
21,4
Ø 9,5
65
82
65
82
62
143
1" ³⁄₈ universal shaft
Ø 1" 3/8
50
25
118
Pulley 2A 11” Diameter
Pulley 2A 11” Diameter
For AR45, AR80
86,5
Ø 280 2A
85
Ø 280 2A
Gearbox for four stroke engines
with SAE J609a flange
For models AR70, AR115 & AR135
Kit includes a male PTO shaft adapter,
mounting bracket and necessary
hardware.
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
For Models: AR70, AR115 & AR135
AR1671
AR31185 For Models: AR45, AR60 & AR80
Shaft Kit AR43392: 1 3/8” Male Spline Shaft
Gearbox Kit 3/4”: for 5-6 HP Gas Engine
Shaft Kit AR43389: 1” Male Solid Keyed Shaft
For models AR410 - 460
Fits 4 Bolt B Flange Motors with
32mm Shaft
Hydraulic Motor Flange Kit AR55371
For models AR160 - 370
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR1570
Pulley Kit AR31058
For models AR70, AR115, AR135
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR2495
For models AR45, AR60 & AR80
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55375
For models AR120, AR140
(SP Models Only)
Fits SAE 2-bolt A Flange Motors with
1” Shaft
Hydraulic Motor Flange Kit AR55376
Application Kits
Low Pressure
For models AR330, AR380,
AR410 & AR460 Pumps
Hydraulic Motor Flange Kit AR55384

• AR70BP - AR160BP
• 140° F Max Temperature
• 1” - Inlet
• 1” - Return
• 1/2” - Outlet (3)
modeL mAx
gPm
mAx
L/min
mAx
PSi
mAx
BAR
weigHT
LBS
ECM-3 42.3 160 290 20 3.5
ecm-3
Remote control unit with working pressure regulating valve, complete with
glycerin lled pressure gauge with colored dial.
• AR70BP - AR160BP
• 140° F Max Temperature
• 1” - Inlet
• 1” - Return
• 1/2” - Outlet
modeL mAx
gPm
mAx
L/min
mAx
PSi
mAx
BAR
weigHT
LBS
IDROMINUS 42.3 160 290 20 7.1
idRominuS
Remote control unit with working pressure regulating valve, opening/
closing control lever, anti drip, valves with pressure discharge regulation
and glycerin lled pressure gauge with colored dial.
Control Units
Low Pressure
• AR70BP - AR160BP
• 140° F Max
Temperature
• 1” - Inlet
• 1” - Return
• 1/2” - Outlet (3)
ucm-3
Remote control unit with working pressure regulating valve, opening/
closing control lever, anti-drip and glycerin lled pressure gauge with
colored dial.
modeL mAx
gPm
mAx
L/min
mAx
PSi
mAx
BAR
weigHT
LBS
UCM-3 42.3 160 290 20 6
• AR70BP - AR160BP
• 140° F Max
Temperature
• 1” - Inlet
• 1” - Return
• 1/2” - Outlet (4)
ucm
Remote control unit with working pressure regulating valve,
opening/closing control lever, strainer, anti-drip and glycerin filled
pressure gauge with colored dial.
modeL mAx
gPm
mAx
L/min
mAx
PSi
mAx
BAR
weigHT
LBS
UCM 42.3 160 290 20 6
• AR70BP - AR160BP
• 140° F Max
Temperature
• 1” - Inlet
• 1” - Return
• 1/2” - Outlet (4)
modeL mAx
gPm
mAx
L/min
mAx
PSi
mAx
BAR
weigHT
LBS
ECM-3 42.3 160 290 20 3.5
ecm
Remote control unit with working pressure regulating valve, complete with
glycerin lled pressure gauge with colored dial.

IMPORTANT SAFETY INFORMATION
Intended uses
The pump is designed and constructed for incorporation in plants and machinery (spraying machines for the
protective treatment of agricultural crops and garden plants). All other uses constitute misuse unless ap-
proved by the manufacturer's technical service
The pump must be used in a manner appropriate to its technical data (see “Technical Data”), and must not be
modified or improperly used.
Misuses
Do notput the pump into service until the plant or machinery in which it is incorporated has been declared
compliant with the relevant national and local legal requirements.
Do not use the pump in a potentially explosive atmosphere.
Do not use the pump for flammable, toxic or corrosive liquids or liquids with unsuitable density, especially
seawater, adhesives, bitumens, asphalt sealers, two-step curing compounds, concrete sealers, liquefied
gases or solvents of any kind, paints of any kind or liquids containing solids in suspension, and in all cases do
not use with any liquid unless certain that it is compatible with the materials used in the pump circuit.
Do not draw in liquids at temperatures above 50°C or below 5°C.
Do not use the pump in drinking water supply systems.
Do not use the pump on products for human consumption.
Do not use the pump on pharmaceutical products.
Do not use the pump without first checking that the intake and delivery circuit pipelines are correctly secured
and free from leaks.
Do not use the pump without the safety devices provided: guards for shafts and drive couplings and suitably
rated relief valve on the delivery circuit.
Do not use the pump to wash or spray: people, animals or delicate items, live electrical equipment or chemicals
whose characteristics are not known.
Safety devices
Danger - Warning
Never tamper with or by-pass the safety devices. Maintain all safe-
ty devices regularly to ensure they all work efficiently.
The drawing shows the position of the safety devices mounted on the
machine.
Additional safety devices must be added as necessary during the de-
sign phase (see “Installation information”).
A) Fixed guard: provides protection against accidental contacts with
the drive shaft when in operation.
Residual risks
Even if the safety regulations and information provided in the manual
are complied with, the residual risks described in the declaration of
incorporation still apply when the pump is in operation.
A

Installation diagram (guideline)
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English language
Use and Installation
5
General guidelines on water supply connection
To operate correctly, the diaphragm pump must draw in liquids from containers at atmospheric pressure.
Do not supply the pump with pressurised liquids.
Forcontinuousduty, thepumpshouldnotdrawinwaterbygravityfromcontainerswithliquidlevelatheights
above 3m.
For continuous duty, the pump should not draw in liquids by vacuum from containers with the liquid level
more than 3m belowthe pump intake fittingand the circuit must consist of hoses of length and diameter ap-
propriate tothepump intake fitting (see “Technical Data”),free from restrictions andelbows, andwith afilter
ofsuitable capacity (see “Installation”).
Foroccasionalduty,suchasfillingwatersupplytanks,thepumpcanbe operatedatavacuumdrawinginliq-
uids from reservoirs having thesurface of the liquid up to5m belowthe pump intakefitting, for periods ofno
more than 15minutes.
Drawing in liquidsfrom lowerlevelsor for longertimes causes cavitation in the pump circuitand re-
duces thelifetimeofthediaphragms,valvesandmechanical parts.
INSTALLATION INSTRUCTIONS
POSITIVE HEAD
VACUOMETER
ZERO HEAD
ZERO HEAD
Pump is operating
at acceptable
inlet
vacuum
PUMP
WARNING!
MAXIMUM OPERATING
TIME 15 MINUTES
NEGATIVE HEAD
Pump is
operating at
high inlet
vacuum
UN003415-EW
NEGATIVE HEAD
3m (9.8 ft ) m a x
3m (9.8 ft ) m a x
5m (16.4 ft ) m a x

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










•
•


•
 7  H 

•
 







 



 z  x 









       
 A 

 
  A/  A  6  5 

  j 
 



 



 
   
  

  

  -
 
  

  

  
   
   







   30  















       




 


 /R  P 
D  P  P/  64  3  D 
       


1)  .
  �
C
A
/R P ump O il
P/ N A R64 5 32D





 
 



 /R  P  S  R64511 






A/R Pump Saver
P/N 64511
Protects Pumps from
Freezing Conditions

TROUBLESHOOTING
 




Problem









Cause





















Remedy





























Problem Cause Remedy
 

 
 Stop the pump at once. 
{1)






24 - 2
24 - 3
24 - 5
24 - 1
2021 AR North America
24 - 4
A.R. NORTH AMERICAA.R. NORTH AMERICA
AR 115 bp - AR 135 bp - AR 115 bp/1000 rpm
Attention!
Assemble with grease
between the plate
and the membrane
V
e
r
s
i
o
n
SP
V
e
r
s
i
o
n
C
2154700 Air chamber
decal
SP
C

2021 AR North America
Low pressure
AR 115 bp - AR 135 bp - AR 115 bp/1000 rpm
AR 2370
AR115bp - AR135bp
Valves
Pos. Qty
16 6
17 6
AR 2026
O-Rings
Pos. Qty
16 6
19 7
29 1
47 1
52 1
54 1
66 1
81 1
83 1
Pos Code Description Qty Note
1580013 Pump body 1
2580150 Manifold 1
3550101 Head marked dx 2
4550102 Head marked sx 1
5180152 Nut M10 3Geomet TT355*
8
550081 Diaphragm 3 BlueFlex™
550080 Diaphragm 3NBR
550084 Diaphragm 3Viton
550086 Diaphragm 3HPDS
550085 Diaphragm 3Desmopan
9
580110 Sleeve 3AR115bp
580350 Sleeve 3AR135bp
580112 Sleeve 3AR115bp/1000
10 500260 Piston ring 3
12 580120 Piston Ø 80 3
13 380300 Pin 3
14 380080 Ring circlip Øi 14 6
15 580140 Connecting-rod 3
16 320030 O-ring Ø 31.5x4.5 6 90Sh
17
759051 Valve 6AR115bp AR135bp
589050 Valve 6AR115bp/1000
18 540541 Ring nut 1” 3/4 G 1
19 390291 O-ring Ø 28.25x2.62 7
20 540530 Fitting 1”1/4G-1”3/4GM-M 1
21 390271 Nut M8 3Geomet TT180*
23 580050 Gasket 1
25 580180 Semi air chamber lower 1Black
26
550194 Diaphragm air chamber 1Blueex™
550190 Diaphragm air chamber 1NBR
550192 Diaphragm air chamber 1Viton
550193 Diaphragm air chamber 1HPDS
27 550233 Semi air chamber upper 1Black
28 550300 Air valve 1TT25*
29 650542 Gasket 1
30 550680 Bolt TE M8x20 4 Geomet TT180*
31 200391 Ring circlip Øi 62 1
32 550470 Bushing seal ring 1
33 550070 Washer 1
34 550060 Bushing 1
35
550170 Shaft marked AL 1AR115bp SP
580380 Shaft marked AT 1AR135bp SP
36 580470 Ring connecting rod 2
37 551040 Bolt TE M10x55 12 Geomet
38 550310 Bushing 1
46 550340 Fitting 1” G M-M 1
47 550350 O-ring Ø 23.81x2.62 1
48 550242 Ring nut 1” G 1
49 550370 Elbow 1" 1
50 540550 Elbow 1 1/2" 1
Pos Code Description Qty Note
52 250310 O-ring Ø 36.14x2.62 2
53 550491 Ring seal 1
54 650920 O-ring Ø 53.65x2.62 1
55 880530 Plug 3/8” G 1TT180*
56 330173 Plug 1/2” G 1Geomet TT180*
58 580072 Fitting 1
59 1500350 Shield 1
60 550332 Washer 2Geomet
61 320621 Washer 5Geomet
62 740290 O-ring Ø 14x1.78 1
63
550173 Shaft marked AM 1AR115bp C
580330 Shaft marked AS 1AR135bp C
550176 Shaft marked AP 1AR115bp/1000
64 580370 Retaining washer hole Ø 14 3 (b)
65 580360 Hub pin 3(b) TT180*
67
580080 Base 1AR115bp AR135bp
580082 Base 1AR115bp/1000
68 540301 Bolt TCEI M10x30 1Geomet TT355*
70 580400 Fitting 2
75 881560 Fitting 1/2” G M-F 1
76 580421 Fitting M-F 1/2” 1TT180*
77 180101 O-ring Ø 17.5x2 1
78 850851 Bolt TCEI M6x30 2Geomet TT90*
79 620472 Bolt TCEI M10x20 3Geomet TT90*
81 390180 O-ring Ø 18.72x2.62 1
82 1040310 Oil sight glass 1
83 650920 O-ring Ø 53.65x2.62 1
84
1040326 Plug black 1AR115bp
1040324 Plug red 1AR135bp
1040325 Plug green 1AR115bp/1000
85 2240110 Nut M10 3(a) TT265*
86 2240100 Hub pin 3(a) TT265*
87 580371 Retaining washer hole Ø 10 3 (a)
(a) From serial number 5821140001.
(b) Up to serial number 5820149999.
* Torque: in-lbs +/- 10%
AR 43251
BlueFlex diaphragms
AR 43248
NBR diaphragms
AR 43249
Desmopan diaphragms
Pos. Qty
8 3
16 6
26 1
Suggested oil
Type Oz
AR64532D 32
Pump and
manufacturer
identication.
Crankcase Oil
Capacity 32 oz
C SP C1000 GR3/4 GR1
AR115bp 31701 31702 31709 31704
AR135bp 31705 31706 31708 33142

2021 AR North America
Gear boxes
A.R. NORTH AMERICAA.R. NORTH AMERICA
117 - 1
Per - For: AR 70 bp GR - AR 115 bp GR - AR 135 bp GR
4
1918
16
15
1714
13
12
5
3
1
2
4
3
8
4
11
3
26
27
25
24
23
22
21
20
48
Pos Cod. Description Q.ty Note
1 621010 Bolt TCEI M10x75 4 T220*T220*
2 620960 Body 1
3 1980740 Plug 3/8”G ottone 3 T180*T180*
4 740290 O-ring Ø 14x1,78 3
5 1140370 Plug 1
8 651000 Bolt 24UNFx1” 4 Geomet T180*T180*
11 540290 Bolt TCEI M8x25 4 T180*T180*
12 620950 Gasket 1
13 550930 Gear
Z=64
1
14 621000 Cover 1
15 180030 Bolt TCEI M8x20 1 T220*T220*
16 550950 Bolt TSEI 10x25 3 T180*T180*
17 620561 O-ring Ø 78x2,5 1
18 550920 Flange 1
19 580230 O-ring Ø 69,52x2,62 1
20 620990 Bearing 1
21 621660 Pinion Z=11 1
22 320240 Ring circlip Øe 40 2
23 961780 Bearing 1
24 320240 Ring circlip Øe 40 2
25 961790 Ring circlip Øi 68 1
26 961800 Oil seal 1
27 881090 Key 1
48
550175 Shaft marked AN 1 AR70bp-AR115bp*
580430 Shaft marked AX 1 AR135bp*
For gas engine with 3/4”shaft, flange SAE J609a
*Torque: in/lbs +/- 10%
AR 1671 : Gear Reduction
Use of engine :
B&S Vanguard 6.5
Kohler SH265 - CH270
Honda GC160 - GX160
Subaru E17 - EX21
Ø 3/4" Straight Keyed Shaft