Annovi Reverberi CR Series User manual

INSTRUCTION MANUAL
产品使用手册

Model
型号
-
Oil type
润滑油型号
-
Max. intake liquid temperature
最高进水温度
°Ckg
Oil q.ty
油量
Pump series
水泵系列
-
CR SAE 15W40 3.10 40418

3
21

Summary
1 GENERAL INFORMATION..................................................................................................................... 23
2 TECHNICAL INFORMATION................................................................................................................. 25
3 SAFETY INFORMATION......................................................................................................................... 27
4 HANDLING AND TRANSPORT INSTRUCTIONS............................................................................. 28
5 INSTALLATION INSTRUCTIONS.......................................................................................................... 30
6 INSTRUCTIONS FOR USE...................................................................................................................... 34
7 MAINTENANCE INSTRUCTIONS ........................................................................................................ 36
8 TROUBLESHOOTING ............................................................................................................................. 39
Table of contents
A
After-Sales service procedures ..............................................24
Annexed documentation .........................................................24
C
Changing the oil ..........................................................................38
Checking the oil level.................................................................37
Connection to an auxiliary pump (force-feed) .................33
Connection to the mains water supply...............................32
D
Declaration of incorporation...................................................26
Disclaimer ......................................................................................24
E
Environmental operating limits .............................................26
G
General description....................................................................24
General guidelines on water supply connection.............31
General safety rules ....................................................................27
Glossary...........................................................................................24
H
Handling and lifting ...................................................................28
I
Inspecting the connections and pipes................................37
....................................................................37
Inspecting the pump mounting ............................................37
Installation .....................................................................................30
Intended uses ...............................................................................25
L
..............................................................38
M
Main components.......................................................................25
Misuses............................................................................................25
Mounting the pump...................................................................30
O
Overall dimensions.....................................................................26
P
Packaging description and unpacking................................28
...............................23
Purpose of the manual..............................................................23
Putting the pump back into service.....................................38
R
Residual risks.................................................................................26
S
Safety recommendations for handling and lifting..........28
Safety recommendations for installation ...........................30
Safety recommendations for maintenance .......................36
Safety recommendations for use...........................................34
Scrapping the pump ..................................................................38
Starting and stopping the pump when supplied by an
auxiliary pump .............................................................................35
Starting and stopping the pump when supplied by the
mains water system....................................................................34
Storage............................................................................................29
Summary ........................................................................................22
T
Table of contents.........................................................................22
Table of lubricants.......................................................................37
Technical data...............................................................................26
Transport ........................................................................................28
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GENERAL INFORMATION
AR_1-00001-CA
B
C
D
L
M
N
H
E
F
G
A
The manufacturer has provided this manual to provide
the operating instructions and the criteria to be com-
plied with when installing, using and maintaining the
The manufacturer supplies the original instructions in
Italian language.
The manufacturer may supply the original instructions in
other languages in response to statutory or commercial
requirements.
If the pump is sold, the seller must pass on this manual to
the new owner along with the appliance.
The instructions are intended for the skilled, suitably
trained operators who carry out the installation and rou-
tine maintenance procedures.
Refer to the table of contents for rapid access to the top-
ics covered.
The manufacturer reserves the right to amend the man-
ual without notice, unless the amendments refer to the
pump’s level of safety.
The purchaser must ensure that the installation is de-
signed in accordance with the instructions in this manu-
al, statutory requirements, and the relevant national and
local regulations.
The technical instructions in this “Use and Installation
Manual” are the property of the manufacturer and must
-
request the necessary explanations from the manufac-
turer.
The symbols shown and described below are used to
identify safety risks or important information.
Danger - Warning
comply with which may constitute a serious threat to
health and safety.
Caution
comply with which may constitute a threat to health
and safety or cause damage.
Information
-
dures which should be borne in mind.
Purpose of the manual
Data plate
A) Business name and manufacturer’s address
B) Serial number barcode
C) Model
D) Serial number
E) Maximum delivery (l/min)
F) Maximum operating pressure (bar)
G) Maximum rpm
H) Maximum absorbed power (kW)
L) Maximum delivery (U.S. gpm)
M) Maximum pressure (psi)
N)
Manufacturer’s name and address
Annovi Reverberi Spa
Via Martin Luther King, 3
41122 Modena (MO) - Italy
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41

GENERAL INFORMATION
After-Sales service procedures
General description
Disclaimer
The manufacturer accepts no liability arising from:
- incorrect installation;
- improper use of the pump;
- failure to service the pump;
-
-
Annexed documentation
The following documentation is issued to the Customer together with this manual:
- Declaration of incorporation of the pump in accordance with directive 2006/42/EC.
Glossary
Purchaser: individual, organisation or company which
has purchased the pump and intends to use it for the in-
tended purposes.
Routine maintenance: all operations required to keep
the pump in good working order, to ensure a longer
working life and maintain compliance with safety re-
quirements. The manufacturer describes the mainte-
nance procedures and intervals in this “Use and Installa-
tion Manual”.
Repairs: all operations performed to conserve the
procedures, required in the event of an unexpected mal-
function, must only be carried out by a skilled technician.
The information for the use of skilled repair technicians
only is provided in the“Repairs Manual”.
Operator: authorised person having the prerequisites,
skills and information needed for use of the pump or the
machine or plant on which the pump is installed, and for
routine maintenance procedures.
Installer: authorised technician having the prerequisites
the installation of the pump and/or similar machinery
and for the performance of the routine maintenance op-
erations in conditions of safety, independently and with-
out risk.
Training: a phase necessary to transfer to the operators
the knowledge needed for the correct, risk-free perfor-
mance of operations.
To request after-sales service (in the event of a pump
malfunction or failure, etc.) contact your nearest service
centre or the manufacturer.
The pump is designed and constructed to pump and
compress liquids at high pressure in industrial applica-
tions.
The pumping action is provided by a series of pistons
connected to the drive shaft by connecting-rods.
When requesting after-sales services, always state the
pump’s data plate data and the type of problem.
When in operation, the pistons perform an axial stroke
inside the head, where the intake and delivery ducts are
direction only.
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AR_1-00002-CA
E
C D
L
H
G
A
B
TECHNICAL INFORMATION
A) Head
B) Pump body
C) Crankshaft
D) Connecting-rod
E) Valve
G) Piston
H) Piston guide
L) Guide piston
Main components
Intended uses
Misuses
The pump is designed and built for incorporation in ma-
chinery and plant systems (construction machinery, ma-
chinery used to strip paint from building walls, machin-
washing etc.).
Do not put the pump into service until the plant or ma-
chinery in which it is incorporated has been declared
compliant with the relevant national and local legal re-
quirements.
Do not use the pump in a potentially explosive atmos-
phere.
Do not
liquids, or those with unsuitable density. Do not take in
The pump must be used in a manner appropriate to its
technical data (see “Technical Data”), and must not be
the technical data.
Do not use the pump for the supply of drinking water.
Do not use the pump on products for human consump-
tion.
Do not use the pump on pharmaceutical products.
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TECHNICAL INFORMATION
Modena
18/05/2017 Stefano Reverberi
Managing Director
The Manufacturer
Residual risks
Even if the safety regulations and information provided in the manual are complied with, the residual risks described
in the declaration of incorporation still apply when the pump is in operation.
Technical data
The technical and performance data are stated on the cover.
Overall dimensions
The illustrations showing the overall dimensions are provided in the annexes.
Environmental operating limits
The machine operates correctly at an ambient temperature between 10 and 35 °C.
Declaration of incorporation
The illustration shows a copy of the declaration of incorporation, the original of which is issued by the manufacturer
together with this manual.
DECLARATION OF INCORPORATION
(Ann. IIB. DIR. 2006/42/EC)
THE MANUFACTURER
ANNOVI REVERBERI S.p.A.
Via Martin Luther King, 3 41122 Modena (ITALY)
DECLARES THAT THE PARTLY COMPLETED MACHINERY
HIGH PRESSURE PUMP
SERIAL NUMBER: XXXX
YEAR OF CONSTRUCTION: XXXX
Complies with the following applied essential requirements:
(1.1.2 - 1.1.3 - 1.1.5 - 1.3.1 - 1.3.2 -1.3.3 - 1.3.4 - 1.5.4 -1.7.1 - 1.7.2 - 1.7.4 - 1.7.4.1 -1.7.4.2)
Conforms to harmonised standards: UNI EN 809 : 2009.
The relevant technical documentation has been compiled in compliance with annex VIIB
and we hereby undertake to transmit, in response to a reasoned request by the national
authorities, relevant information on the partly completed machinery.
FORBIDS
-
chinery into which it is to be incorporated has been declared in conformity with the
provisions of Directive 2006/42/EC.
The person authorised to compile the relevant technical documentation:
Stefano Reverberi, c/o Annovi Reverberi S.p.a. via Martin Luther King, 3
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SAFETY INFORMATION
General safety rules
Most workplace accidents and injuries are caused
by carelessness and failure to comply with common
sense and safety rules.
In most cases, accidents can be avoided by predicting
their possible causes and proceeding with the neces-
sary care and attention.
A careful operator who follows the rules is the best
guarantee against accidents.
Before installing and using the pump, the operators
-
structions in the manual provided and the details of
the installation design.
Do not tamper with, disarm or bypass the safety de-
vices as this may cause serious threats to health and
safety.
Do not release pollutants into the environment.
Dispose of waste in accordance with statutory re-
quirements.
Before performing any procedure, adopt appropriate
safety measures in accordance with the relevant stat-
utory occupational safety requirements and comply
with the safety regulations in the manual.
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AR_1-00004-CA
HANDLING AND TRANSPORT INSTRUCTIONS
AR_1-00003-CA
Safety recommendations for handling and lifting
Transport
Handling and lifting
Before starting the operations, organise the intend-
ed working area so that the materials can be lifted
and handled in safety.
Unloading, loading, handling and lifting operations
-
The pump may be shipped by a variety of means of trans-
port (road, rail, sea or air) depending on its destination.
Always use a suitable
lifting device when
handling the packag-
ing, as seen in the dia-
gram.
Lift the pump using
the relative eye-bolt.
During lifting and handling operations, the people
not involved in the operations must remain at a safe
distance.
For lifting, use hooks and ropes which are free from
damage and appropriate for the load to be lifted.
-
port, to prevent random movement.
Packaging description and unpacking
Danger - Warning
Do not stack the packages, as they are not built to
withstand such treatment.
Packaging normally consists of a cardboard box fastened
to a pallet.
The packaging carries all the information needed to safe-
ly load and unload the materials.
When unpacking, check that all components are present
and intact. If items are missing or damaged, contact the
dealer or manufacturer to agree the procedures to be fol-
lowed.
The packaging material must be disposed of appropri-
ately in accordance with the relevant statutory require-
ments.
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HANDLING AND TRANSPORT INSTRUCTIONS
Storage
In the event of a lengthy period out of use, place the
pump (in its packaging if possible, or otherwise protect-
ed) under cover, protected from the weather.
Do not store in places where the ambient conditions
might impair the pump’s operating condition over time.
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INSTALLATION INSTRUCTIONS
-
-
1)
2)
3)
4)
5)
The illustration shows the maximum permitted pump installation angle beyond which proper lubrication of the crank
mechanism is not ensured.
AR_1-00008-CA
max. 5° max. 5°
max. 5° max. 5°
M14 n° 4 holes
195
210
General guidelines on water supply connection
The pump’s water supply connection can be made in one
of the ways listed below.
Connection to the mains water supply.
Connection to an external pump (force-feed).
The following requirements must be met for all types of
connection.
The pump must be supplied by means of a crush-
proof hose of suitable diameter for the pump’s intake
connection (see “Technical data”).
There must be no restrictions or kinks in the hose.
(see “Technical data”).
All connections between the unions and the intake
line must be sealed to prevent the pump from suck
-
ing in air.
The connections and pipes must be suitable for the
operating pressure and the pump delivery rate, and
must comply with the relevant regulations.
6) To ensure operating safety install a relief valve (by-
pass valve) suitable for the pump’s technical data and
with a suitable setting downstream of the pump.
7) The relief valve dump line must never be connected
to the pump intake line.
8) Install a pressure damper downstream of the pump
pipeline.
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INSTALLATION INSTRUCTIONS
AR_1-00009-CA
B
H
E
F
G
D
C
L
A
Connection to the mains water supply
A) Mains water supply
B)
C) High pressure
pump
D) Pressure gauge
E) Pressure damper
F) Relief valve (by-pass
valve)
G) Dump pipeline
H) Nozzle
L)
The connection must comply with the recommenda-
tions provided.
1)
the pump’s rated delivery rate and a pressure of 2 - 3
bar.
2) Adopt all the precautions described in the “General
guidelines on water connections” section.
connection of the pump to the mains water supply.
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INSTALLATION INSTRUCTIONS
AR_1-00011-CA
L
F
G
H
E
D
A
M
B
C
Connection to an auxiliary pump (force-feed)
The connection must comply with the recommenda-
tions provided.
1)
high pressure pump’s rated delivery rate and an oper-
ating pressure of 2 - 3 bar.
2) Adopt all the precautions described in the “General
guidelines on water connections” section.
connection of the pump to an auxiliary pump.
A) Tank
B
)
C
) Auxiliary pump
D) High pressure
pump
E
) Pressure gauge
F
) Pressure damper
G) Relief valve (by-pass
valve)
H) Dump pipeline
L
) Nozzle
M)
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INSTRUCTIONS FOR USE
AR_1-00010-CA
F
C
L
Safety recommendations for use
Starting and stopping the pump when supplied by the mains water system
Before start-up, the operator must perform the nec-
essary safety checks.
In the event of leaks from the pressurised pipes, stop
the pump at once and remove the cause of the leak.
Do not operate the pump above the limits set by the
manufacturer to increase its performance.
To start the pump, proceed as described below.
1) L).
2) Open the by-pass valve (F) to depressurise the deliv-
ery pipeline.
3) Start the pump and run it for a few minutes with no
pressure.
4) Adjust the by-pass valve (F) to obtain the pump’s op-
erating pressure.
If the system is to be shut down with ambient tem-
peratures close to 0 °C, run the pump without water
for 10 seconds with the end of the delivery pipeline
open to empty the system and pump of water and
prevent ice from forming.
To stop the pump, proceed as described below.
1) Open the by-pass valve (F) to discharge the pressure.
2) Stop the pump.
3) L).
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INSTRUCTIONS FOR USE
AR_1-00012-CA
G
D
M
C
Starting and stopping the pump when supplied by an auxiliary pump
To start the pump, proceed as described below.
1) M).
2) Open the by-pass valve (G) to depressurise the deliv-
ery pipeline.
3) Start the auxiliary pump (C).
4) Start the pump (D) and run it for a few minutes with
no pressure.
5) Adjust the by-pass valve (G) to obtain the pump’s op-
erating pressure.
To stop the pump, proceed as described below.
1) Open the by-pass valve (G) to discharge the pressure.
2) Stop the pump (D).
3) Stop the auxiliary pump (C).
4) M).
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MAINTENANCE INSTRUCTIONS
Safety recommendations for maintenance
Before doing any maintenance work, depressurise the water system and isolate the pump from all energy
sources.
When the jobs are done, before restarting the pump, check that no tools, rags or other materials have been left
close to moving parts or in hazardous zones.
Replace any excessively worn components with original parts and use the lubricants recommended by the
manufacturer.
Dispose of the worn-out components and lubricants in accordance with the relevant statutory requirements.
-
forming well.
(1
Scheduled service table
Frequency Component Procedure Reference
Every working day
Filter
Pump Oil level check See “Checking the oil level”
Every 50 working hours
Connection of pump to power
source (pulley, belt, coupling)
Inspection
Pump Inspect mounting See “Inspecting the pump
mounting”
Pipes and connections Inspection See “Inspecting the connec-
tions and pipes”
Pump Oil change (1)See “Changing the oil”
Every 500 working hours or
every year Pump Oil change See “Changing the oil”
Every 500 working hours
Pump gaskets Replacement Contact an authorised service
centre
Valves Replacement Contact an authorised service
centre
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MAINTENANCE INSTRUCTIONS
AR_1-00006-CA
A
B
Inspecting the pump mounting
If necessary, tighten them with the driving torque stated in the installation design.
-
Checking the oil level
- Check the oil with the pump level and cold.
- Check the amount of oil through the level gauge (A).
- If necessary, top up with oil with the characteristics
To top up with oil proceed as described below.
1) Unscrew the plug (B) and pour oil in until it is half-
way up the level gauge (A).
2) Screw on the plug (B).
Table of lubricants
Inspecting the connections and pipes
The pump is delivered complete with oil, with the char-
acteristics stated on the data plate.
When changing the oil, use an oil suitable for conditions
in the operating environment (see recommendations
- Inspect the connections for leaks.
Leaks can normally be dealt with by tightening the con-
nections properly.
If leaks from the intake pipeline connections are noticed,
the seals must be repaired.
provided in the annexes and see “Environmental operat-
ing limits”).
The correct lubricating oil viscosity depends on the ex-
ternal temperature.
- Inspect the hoses.
If the pipes show signs of aging, breakage, swelling, rub-
bing, etc., they must be replaced.
Comparison table of lubricants
ENI
MOBIL
SAE 30
i-SIGMA MONOGRADE 30
i-SIGMA UNIVERSAL DL 15W40
DELVAC
SUPER 1400 15W40
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MAINTENANCE INSTRUCTIONS
AR_1-00007-CA
B
A
To change the oil, proceed as described below.
1) Position a receptacle of suitable capacity to collect
the spent oil.
2) Unscrew the drain plug (A) and allow all the oil to
3) Screw on the drain plug A).
4) B).
5)
correct level is reached (see “Checking the oil lev-
el”).
6) B).
Each time the oil is changed, unscrew and clean the
-
rous residue generated by the moving pump.
Putting the pump back into service
Before putting the pump back into service after a long period out of use, check the oil level and the tightness of the
mounting screws.
Changing the oil
Position the machine in which the pump is incorporated perfectly level, with the pump slightly warm.
Do not release oil into the environment.
Dispose of spent oil in accordance with statutory requirements.
Scrapping the pump
If the pump is to be unused for a long time, proceed as
described below.
1) Run the pump with clean water for a few minutes.
2) Operate the pump without water for 10 seconds with
the end of the delivery pipeline open to empty the
pump and the delivery circuit and prevent scaling.
3) Flush the pump with water and solvents authorised
by the relevant laws.
-
ance with the statutory requirements on occupational
safety.
The dismantled components must be sorted by the type
of materials from which they are made. Do not dump pol-
4) Dry the pump with a pressurised air jet.
5) Protect the pump from weather.
lutants such as seals and lubricants in the environment.
Dispose of them in accordance with statutory require-
ments with regard to waste disposal and recycling.
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TROUBLESHOOTING
(
The information provided is intended to provide guidance on how to deal with malfunctions which may occur during
use.
1) Operations which must be carried out at an authorised service centre
Problem Cause Remedy
pressures
Pump sucking air Restore the tightness of the intake line
Increase the size of the intake pipelines
Remove any kinks from the pipes
cartridge
Increase the rpm to the rated speed
Worn intake and delivery valves Replace the valves (1)
By-pass valve seat worn Replace the valves
Worn gaskets Replace the gaskets (1)
Unsuitable, worn nozzle Replace nozzle
Irregular variations in pressure
Worn intake and delivery valves Replace the valves (1)
Valves blocked by dirt Clean the valves (1)
Air being sucked into system Restore the tightness of the intake pipeline
connection
Worn gaskets Replace the gaskets (1)
Vibrations on pipes
Valves jammed Replace the valves (1)
By-pass valve malfunction Replace the by-pass valve
By-pass valve dump line too small Increase size of by-pass valve dump line
pressure
Pump sucking air Restore the tightness of the intake line
Pressure drop
Nozzle worn Replace nozzle
Worn intake and/or delivery valves Replace the valves (1)
Valves blocked by dirt Clean the valves (1)
By-pass valve seat worn Replace the valve
Worn gaskets Replace the gaskets (1))
Pump noisy
Air being sucked into system Restore the tightness of the intake pipeline
connections
Intake and/or delivery valve springs
broken or collapsed Replace the valves (1)
Valves blocked by dirt Clean the valves (1)
Worn bearings Replace the bearings (1)
Intake liquid temperature too high Reduce liquid temperature
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