Antaeus TALOS 55 Installation and operation manual

ANTAEUS TALOS 55
OPERATING & MAINTENANCE MANUAL FOR:
ANTAEUS TALOS 55

ANTAEUS TALOS 55
Talos 55 SERIAL NUMBER AND SETTINGS PAGE
Talos 55 Serial Number ______________
Configured for Excavator: Make - _______________
Model - _______________
Configuration:
Yoke Part Number – ________________
Motor Size - _______________
FORWARD Relief Pressure Setting – _______________ PSI
REVERSE Relief Pressure Setting – 2700 PSI
Pressure Reducing Valve Pressure Setting – 2500 PSI
Sequence Valve Pressure Setting – 2200 PSI
TALOS 55 OPERATIONAL MANUAL

ANTAEUS TALOS 55
This manual was prepared to acquaint the owner, operator and serviceman with the operation
and maintenance of the vibratory driver/extractor. We suggest that this manual be carefully
studied before operating or undertaking any maintenance work on the unit.
This manual is organized into two major categories.
The first category is for routine OPERATING INSTRUCTIONS of the unit and includes a
GENERAL DESCRIPTION section, which presents a basic explanation of the driver/extractor
and some of its specifications. The MAINTENANCE AND ADJUSTMENT section should be
referred to periodically for normal servicing of equipment. All machines and equipment
require systematic, periodic inspection and maintenance, if they are to perform satisfactorily,
over a long period of time. The driver/extractor is primarily a vibrating machine and if not
given the best of care, or if improperly used and maintained, it is self-destructive. Therefore,
the unit should receive at least the same care and maintenance as other high quality
construction equipment.
The second category is for parts reordering and it includes both a PARTS LIST and a pictorial
drawing of the assembly, for easier determination of the required part. Refer to the
ORDERING PARTS section of the PARTS LIST for more specific procedures regarding parts
ordering. Adherence of the listed procedures will insure receipt of the required part(s) with
the minimal amount of delay or error.
PREFACE

ANTAEUS TALOS 55
ANTAEUS STANDARD WARRANTY
ANTAEUS warrants new products sold by it to be free from defects in material or workmanship for a period
of one year after the date of delivery to the first user and subject to the following conditions: ANTAE-
US’ obligation and liability under this WARRANTY is expressly limited to repairing or replacing at AN-
TAEUS’s option, any parts which appear to ANTAEUS upon inspection to have been defective in ma-
terial or workmanship. Such parts shall be provided at no cost to the user, at the business establishment
of ANTAEUS or the authorized ANTAEUS distributor of the product during regular working hours.
This WARRANTY, shall not apply to component parts or accessories of products not manufactured by
ANTAEUS and which carry the warranty of the manufacturer thereof, or to normal maintenance (scraped
and scived lube and fuel lines, worn cushion material in the d rive base) or normal maintenance parts (such
as fouled injectors, weakened check valve springs, damaged grease zirts caused by use over time
Replacement or repair parts installed in the product covered by this WARRANTY are warranted only for the
remainder of the warranty as if such parts were original components of said product. ANTAEUS makes
no other warranty, expressed or implied and makes nowarranty of merchantability of fitness for any
particular purpose. ANTAEUS’ obligation under this WARRANTY shall not include any transportation
charges, costs of installation, duty, taxes or any other charges whatsoever, or any liability for direct, indirect,
incidental or consequential damage or delay. If requested by ANTAEUS, products or parts for which a
warranty claim is made are to be returned transportation prepaid to ANTAEUS. Any improper use,
including operation after discovery of defective or worn parts, op eration beyond rated capacity, substitution
of any parts whatsoever, or parts not approved by ANTAEUS or any alteration or repair by others in such
manner as in ANTAEUS’ judgment affects the product materially and adversely, shall void this warranty.
ANY TYPE OF WELDING ON EQUIPMENT
WILLVOID THE WARRANTY
Refusal: Vibros: If the pile does not move one foot in 30 seconds of vibro operation at full speed. Resort to
a larger vibro. ANTAEUS equipment may exceed the refusal driving criteria for short periods of time as may be needed
to penetrate hard soil layers or obstacles. In such cases, a heat gun is used to monitor the temperature of thebear-
ings and related components to prevent use of the machine beyond 210 degrees. Contact ANTAEUS or your local
ANTAEUS distributor for special instructions when faced with refusal conditions.
Refusal: Diesels: Do not exceed 10 blows per inch or 120 blows per foot. In cases of setting of the pile it is
permitted to increase the blow count to 250 blows per foot, but only for one foot of driving penetration. Pile
inspectors should consult the ANTAEUS factory for permission to exceed these limits. Failure to do so will void the
warranty. This standard specification is accepted by the DFI (Deep Foundations Institute) and the PDCA
(Pile Contractors Association) and by all manufacturers of pile driving equipment.

ANTAEUS TALOS 55
OPERATING INSTRUCTIONS
I. GENERAL DESCRIPTION PAGE
A. General I-1
B. Specifications I-2
II. PREPARATION FOR OPERATING
A. General II-1
B. Safety Precautions II-1
C. Rigging Vibrator II-1
1. Excavator Preparation II-3
2. Talos 55 Installation II-3
3. Gage Hose II-5
4. Changing Excavators II-5
III. OPERATING INSTRUCTIONS
A. Completion of Set-Up and Maintenance III-1
B. Warming Hydraulic Oil III-1
C. Conventions of Operation III-1
D. Positioning the Pile and Talos 55 III-1
E. Driving Operations III-2
F. Extracting Operations III-3
IV. MAINTENANCE AND ADJUSTMENTS
A. General IV-1
B. Daily IV-1
C. 100 Hours IV-2
D. Severe Conditions IV-2
E. Lubrication IV-3
F. Capacities IV-4

ANTAEUS TALOS 55
OPERATING INSTRUCTIONS (CONTINUED)
V. PROCEEDURES AND ADJUSTMENTS PAGE
A. Conventions of Valves V-1
B. Manifold Adjustments V-1
C. Clamp Lubrication V-3
D. Swivel V-3
VI. HYDRAULIC CIRCUITRY
Hydraulic Schematic VI-1
A. Hydraulic Components List VI-2
PARTS LIST
VII. GENERAL DATA
A. Abbreviations VII- 1
B. Screws and Bolts VII- 1
C. Serial Number Locations VII- 2
VIII. ORDERING PARTS
A. Procedure VIII- 1
B. Fitting Description Key VIII- 2
Fitting Style Selector Chart - SC1 VIII- 3
C. Hose Description Code VIII- 4
D. Parts Identification VIII- 5
Parts Lists and Drawings VIII- 6
E. Miscellaneous Accessories VIII-15
F. Recommended Spare Parts VIII-17

ANTAEUS TALOS 55
I. GENERAL DESCRIPTION
A. GENERAL
The ANTAEUS Talos 55 is a powerful low-frequency vibratory pile driver /
extractor designed to drive and extract sheet piles, and wide-flange (H &
I) beams.Specially adapted for connection to a hydraulic excavator, the Talos 55
facilitates economies of operation by eliminating the requirement for leads,
a pile driving crane, redundant personnel and a dedicated power unit, on
many pile driving applications. It enables the excavator operator to lift,
carry, position and drive piles in a continuous motion. The Talos 55 operates
at frequencies up to 2500 vibrations per minute to provide maximum pile
penetration rates in a wide variety of soils. The unit has an
eccentric moment of 475 inch-pounds (5.5 kg-M) and produces a maximum
amplitude of .31 inch (8 mm). Clamps and jaws allow various types and sizes of
piling to be driven or extracted by the Talos 55.
B. MANIFOLD ON EXCAVATOR
Hydraulic power to drive the Talos 55 comes from a spare circuit on the
excavator. A specialized control manifold, mounted on the excavator, allows
the Talos 55 drive motor, rotary motor, piling clamps and side tilt, to be activated
by a single excavator control lever (“joy stick”). The bucket circuit controls the
fore and aft tilt via the existing excavator bucket cylinder. The manifold also
permits the Talos 55 to be used on excavators with various hydraulic system
pressures and flows.
I-1

ANTAEUS TALOS 55
I. GENERAL DESCRIPTION
C. SPECIFICATIONS
1. Constant improvement and engineering progress make it necessary that
we reserve the right to make specification changes without notice.
2. Talos 55 VIBRATOR (w/ clamps) Type: Hydraulic
Units (US) Units (SI)
Eccentric Moment 475 in-lb (5.5kg-M)
Frequency (max) 2500 VPM
Amplitude 0.31 in (8 mm)
Bottom Clamp Force 85 Tons (755kN)
Side Arm Clamp Force (total) 76 Tons (676kN)
Max. Pull for Extraction 50 Tons (454kN)
Suspended Weight 4,600 lb (2087kg)
Length [L] 39 in (99 cm)
Width [W] 31 in (79 cm)
I-2
General Description

ANTAEUS TALOS 55
II. PREPARATION FOR OPERATION
A. GENERAL
When unloading and unpacking the vibratory driver, use extreme care. For your protection, make
a thorough inspection of the unit immediately on delivery. In case of any damage or shortage, notify
the transit agent at once and have the delivering carrier make a notation on the freight bill.
B. SAFETY PRECAUTIONS
Safety is basically common sense. There are standard safety rules, but each situation has its
own peculiarities which can not always be covered by rules. Therefore, your experience and
common sense will be your best guide to safety. Be ever watchful for safety hazards and correct
deficiencies promptly.
Use the following safety precautions as a general guide to safe operations:
B. SAFETY PRECAUTIONS
1. Read this manual thoroughly before operating or working on the equipment.
2. Read and follow any safety instructions in the excavator operators manual.
3. Only well trained and experienced personnel should attempt to operate or maintain this equipment.
4. CAREFUL WHEN LIFTING OR CARRYING PILES IN THE VIBRATOR
CLAMP. CLAMP MAY LOSE PRESSURE WHEN UNIT IS NOT VIBRATING.
5. Never adjust, lubricate or repair the unit when it is in operation, or lifted above ground level.
6. Never remove, paint over or cover warning or safety labels. If labels become damaged or
unreadable, replace immediately.
7. All personnel should wear approved safety clothing, including HARD HATS, SAFETY SHOES,
SAFETY GLASSES and HEARING PROTECTION when in the vicinity of this machinery.
8. Do not stand any closer to this equipment than necessary when it is in operation. Parts may loosen
and fall. Never stand under operating, or elevated, equipment.
9. When maintaining or repairing the equipment, never substitute parts not supplied, or approved in
writing, by ANTAEUS.
10. Do not weld, or flame cut, on this equipment.
11. Never use or store flammable liquids on or near the engine.
12. Insure that all lifting equipment, including wire rope, slings, hooks, shackles,
etc., are properly sized for the worst case loads anticipated during operations.
13. If there are any questions about the weights, specifications, or performance of the unit, contact
ANTAEUS, or the excavator manufacturer, before handling or operating the equipment.
14. If the equipment is to be used for anything other than driving or extracting plumb piles, contact
ANTAEUS before using the unit.
15. Check wire rope clips for tightness, and check wire ropes for wear, daily.
II-1

ANTAEUS TALOS 55
II. PREPARATION FOR OPERATION
B. SAFETY PRECAUTIONS (CONTINUED)
16. Insure that ground vibrations will not damage or collapse adjacent structures or
excavations.
17. Remove all tools, parts and electrical cords before starting the unit.
18. When operating in an enclosed area, pipe excavator exhaust fumes outside. Continued
breathing of exhaust fumes may be fatal.
19. When servicing batteries, do not smoke or use open flames in the vicinity. Batteries
generate explosive gas during charging. There must be proper ventilation when charging
batteries.
20. When filling fuel tank, do not smoke or use open flame in the vicinity.
21. If abnormal equipment operation is observed, discontinue use immediately and correct the
problem.
22. Store oily rags in approved containers, and away from engine exhaust system. 23. Make
sure that the vibrator control is OFF before starting the excavator engine. 24. Do not adjust, or
set, hydraulic pressures higher or lower than those specified in
this manual.
25. Never operate this equipment with hydraulic hoses that are damaged or
“kinked”. Replace damaged hoses immediately.
26. Be sure that the vibrator connection hoses do not kink, or pull tight, at any point within the
full range of excavator motion.
27. Never attempt to connect quick disconnects when the engine is running.
28. Do not pull on, or allow hoses to get snagged, when moving the excavator.
29. Do not attempt to locate hydraulic leaks with your hands. High pressure hydraulic leaks
can penetrate the skin, causing severe damage, blood poisoning and infection. Do not
attempt to repair leaks while the equipment is in
operation.
30. Do not attempt to tighten, or loosen, fittings or hoses when the machine is in operation.
31. Always check the excavator load radius chart before lifting vibrator and/or piles.
32. Check vibrator swivel retaining nut, and swivel nut locking bolt for tightness
daily.
33. A properly maintained fire extinguisher, suitable for oil fires, must be kept in the
immediate vicinity of equipment operations.
34. When moving or transporting this equipment, insure that the vehicle or vessel is of
sufficient capacity to handle the load, and that the equipment is properly tied down.
35. Be sure that all equipment parts are tight, or properly secured, before shipment.
Unsecured parts may vibrate loose and fall, during transport, causing injury or property
damage.
36. Keep excavator, piles, vibrator, wire rope and other equipment at least 15’ (5M) from
electrical power lines, transformers and other electrical equipment, or at such distance as
required by applicable safety codes.
II-2

ANTAEUS TALOS 55
II. PREPARATION FOR OPERATION
B. SAFETY PRECAUTIONS (CONTINUED)
37. Rounded or damaged bolt heads or nuts should be replaced so that proper torque values
may be obtained. Proper torque values are necessary to prevent parts on this equipment
from loosening and falling. Refer to Torque Chart, in this manual, for proper values.
38. Careful when using vibrator clamp to move piles. Loss of hydraulic pressure could cause
piles to fall.
39. Never clamp vibrator to pile and disconnect from excavator. Loss of hydraulic pressure
could cause vibrator to fall. Lay vibrator down when not in use.
40. When extracting piles, always attach a safety line between pile and the excavator.
41. When extracting piles, check excavator load/radius tables to be sure capacity is adequate
for maximum allowable extraction pull.
42. When extracting piles, or any other driving operations, always be sure that the excavator
bucket pivot pin is aligned with the centerline of the pile. Do not side load the vibrator.
Dangerous vibrator damage may result.
43. When extracting piles, do not exceed the capacity of the vibrator suppressor.
44. Check vibrator suppressor for broken, or damaged, elastomers daily. Do not
operate vibrator with damaged elastomers.
45. Never pull on a vibrator before starting the unit in vibration. Always start both driving
and extraction of piles in an unloaded condition.
46. Keep hands away from clamp jaws.
47. Keep hands away from vibrator suppressor during operation. Clearances may change
causing pinch points.
48. Do not run vibrator unless clamp jaws are closed.
49. Use a tag line to control vibrator whenever possible.
REMEMBER, SAFETY IS EVERYONE’S BUSINESS.
C. RIGGING OF VIBRATOR
1. EXCAVATOR PREPARATION
WARNING: ALWAYS BE SURE THAT EXCAVATOR PARTS, AND/OR Talos 55, ARE
FULLY SUPPORTED WHEN REMOVING MOUNTING PINS, TO PREVENT SUDDEN
SHIFTS AND INJURY.
a. Remove bucket pivot pin, bucket link pin and bucket..
b. Remove bucket linkage pins from stick (dipper arm) and bucket cylinder pin (rod end).
Remove bucket linkage.
2. Talos 55 INSTALLATION
a. The Rototilt mechanism can be custom ordered with bushings to fit a variety of
excavators. Check the Rototilt yoke to be sure that the ears fit onto the
excavator stick, in the area of the bucket pivot. Axial play of the yoke should
not exceed ½”(12mm).
II-3

ANTAEUS TALOS 55
II. PREPARATION FOR OPERATION
C. RIGGING OF VIBRATOR (CONTINUED)
b. Check the fit of the yoke pin in the bucket pivot bore on the stick. If bushings were
provided, check the pin fit with bushings installed. Maximum pin (bushing) clearence
should not exceed .04”(1mm).
c. If all fits are correct, connect Talos 55 yoke to the excavator stick.
d. Move excavator to the Talos 55 location. Lift, and safely support. the Talos 55 in a
vertical position.
e. Connect the yoke to the Talos 55, using the excavator swivel pins.
NOTE: If frequent changes are anticipated, between pile driving and digging operations, it may
be more convenient to install quick disconnect fittings on the Talos 55 and bucket cylinder pipes.
Contact ANTAEUS, or your excavator dealer, for advice on quick disconnects fittings.
f. AUXILIARY CIRCUIT: Most excavators are equipped with internal valving, and piping
along the boom and stick, to accommodate breakers and other
types of auxiliary attachments. Use this auxiliary circuit to operate the Talos 55.
However, some excavators only have one way flow in their
auxiliary circuit, which will not allow its use with a Talos 55. Secondly, many
excavators use drastically reduced tubing and hose diameters in their
auxiliary circuit, which will generate excessive heat with the oil flows required by
a Talos 55. Finally, the types of cab mounted controls used in
some excavators will not allow the fine control desirable for Talos 55 operations.
Prior to connecting the Talos 55 to the excavator auxiliary circuit, contact Antaeus or your
excavator dealer.
g. Measure the lengths of hydraulic hose that will be required to connect the NPT fittings
on the Talos 55 Rototilt mechanism to the control manifold
(mount on boom). Include enough extra hose length to allow the Talos 55 to tilt forward
using the excavator bucket cylinder. See manifold assembly drawing D8834 for the location
of the fittings.
h. Measure the lengths of low pressure, hydraulic hose that will be required to connect the
NPT fitting on the Talos 55 manifold, to excavator hydraulic
reservoir, in the engine compartment. (this hose will have to be tied to the boom and stick
to prevent fouling). Include enough extra hose length to allow the full range of motion
of the excavator stick and boom.
II-4

ANTAEUS TALOS 55
II. PREPARATION FOR OPERATION
C. RIGGING OF VIBRATOR (CONTINUED)
3. GAGE HOSE: It is recommended that a 0-3000 PSI pressure gage be installed, within convenient view
of the excavator operator, for situations when the operator desires to close the Talos 55 clamp,
without starting the vibrator. (See manifold assembly drawing for fitting location).
a. Measure the length of ¼” ID hydraulic hose that will be required to connect the gage fitting, on
the Talos 55 manifold, to the desired gage location. Include enough extra hose length to allow
the full range of motion of the excavator stick and boom. Gage hose pressure rating to be 3000
PSI minimum.
b. Order and install the hoses measured above. Be sure that the hose working pressures match or
exceed the maximum pressure for your specific Talos 55 application. See the first page of this
manual for pressure settings that are specific to your Talos 55.
c. After the hoses are installed, slowly move the Talos 55, and the excavator, through full range of
motion to be sure that hoses do not bind or pull tight.
d. Fasten the non-flexing portions of the hoses to convenient structures on the boom and stick. Re-
check range of motion.
e. To bleed the air from the hoses, loosen the two 0.38” ID hoses at the Talos 55 clamp cylinder
(approx. one turn). With the excavator running at low RPM, move the AUX control joy stick
slightly into the clamp close position. Wait until oil flows from the connection at the hydraulic
clamp (clamp close). When oil flows without air, tighten the connection. Now move the bucket
control joy stick slightly into the clamp open position. Wait until oil flows from the connection
at the hydraulic clamp (clamp open). When oil flows without air, tighten the connection.
4. CHANGING EXCAVATORS
a. NEVER SWITCH THE Talos 55 TO AN EXCAVATOR OF A DIFFERENT MAKE OR MODEL
WITHOUT CONTACTING ANTAEUS. Moving a Talos 55 to a different excavator than it was
designed for can cause serious vibrator damage, or inferior performance. To move a Talos
55 to a different excavator, the following items must be analyzed by ANTAEUS personnel to
insure a correct match to the new excavator;
i. Yoke width
ii. Yoke pin diameter
iii. Hydraulic motor size
iv. Manifold pressure settings
v. Excavator horsepower
vi. Excavator hydraulic system
b. For the convenience of the owner, a Talos 55 application form has been included as page VIII-20
of this manual. If it is contemplated to move the Talos 55 to a different excavator, complete this
form and mail, e-mail, or fax, this form to your local ANTAEUS office.
II-5

ANTAEUS TALOS 55
III. OPERATING INSTRUCTIONS
A. COMPLETION OF SET-UP AND MAINTENANCE
1. Complete all preparation as described in Section II.
2. Read all safety instructions in Section I.
3. Read Section IV - MAINTENANCE AND ADJUSTMENTS and perform any required
maintenance.
4. Before starting the Talos 55, read the the EXCAVATOR OPERATION GUIDE carefully. Follow the
engine starting, operating and maintenance procedures in that manual.
B. WARMING HYDRAULIC OIL
1. The vibrator should not be operated at full speed if the temperature of the hydraulic oil is
below 70°F (21°C).
2. If temperature of the hydraulic oil is below 70°F (21°C), run the vibrator at reduced speed until
the temperature of the hydraulic oil exceeds 70°F (21°C). Vibrator should be clamped to a pile
during warm up.
3. When the engine is warmed up and hydraulic oil temperature is at least 70°F (21°C), full speed
operation may begin. Adjust the throttle so the engine is running at maximum RPM, unloaded.
CAUTION: Do not operate the vibrator if hydraulic oil temperature exceeds 160°F (71°C) as this may
damage hydraulic components.
C. CONVENTIONS OF OPERATION
1. DRIVE - Causing the gears/eccentrics in the Talos 55 gearbox to rotate, shall hereinafter be
referred to as DRIVE
2. CLOSE – Causing the movable jaws, in the Talos 55 clamp, to move toward the fixed jaws, shall
hereinafter be referred to as causing the clamp to CLOSE.
3. OPEN – Causing the movable jaw, in the Talos 55 clamp, to move away from the fixed jaw, shall
hereinafter be referred to as causing the clamp to OPEN.
4. ROTATE - Causing the Talos 55 hammer, including frame & gearbox, to rotate relative to the Rototilt
mechanism, shall hereinafter be referred to as causing the hammer to ROTATE.
5. TILT - Causing the Talos 55 hammer, including frame, gearbox & Rototilt rotor, to tilt relative to the
Rototilt multi-attachment, shall hereinafter be referred to as causing the hammer to TILT.
III-1

ANTAEUS TALOS 55
III. OPERATING INSTRUCTIONS
D. POSITIONING THE PILE AND Talos 55
1. MANEUVER THE EXCAVATOR INTO A SAFE, STABLE OPERATION
POSTION NEAR THE PILES AND THE DESIRED DRIVING AREA.
2. ALWAYS REFER TO THE EXCAVATOR “LIFT RADIUS CHART” TO BE SURE THAT
THE WEIGHT OF THE VIBRATOR, AND PILE, ARE WITHIN THE SAFE LIMITS OF
THE MACHINE.
3. DO NOT ATTEMPT TO LIFT OR WALK WITH PILES EXCEEDING 10 TONS
WEIGHT.
4. MANUEVER EXCAVATOR / Talos 55 SO AS TO CLAMP SECURELY ONTO PILE
USING Talos 55 SIDE ARM CLAMPS. Talos 55 SHOULD BE PARALLEL TO PILE IN
ORDER TO ACHIEVE UNIFORM CLAMPING.
5. CAREFULLY LIFT AND ROTATE PILE USING EXCAVATOR CONTROLS.
6. EXERCISE CAUTION WHEN LIFTING OR CARRYING PILES IN THE Talos 55
CLAMP. CLAMP MAY LOSE PRESSURE WHEN UNIT IS NOT VIBRATING.
7. LIFT / ROTATE THE PILE TO VERTICAL, AND MOVE TO THE DESIRED
DRIVING LOCATION.
E. DRIVING OPERATIONS
Using the Talos 55 is unlike using a conventional excavator. The use of side arm clamps
will require periodic release and re-clamping during driving.
1. Insure that the Talos 55 clamp is fully CLOSED (joystick CLAMP button).
2. To establish initial pile set, start driving. Press the joystick vibrator trigger. The Talos 55
will then, automatically, start to vibrate, at maximum vibrations per minute (VPM).
Once desired initial set is achieved, the clamp can be repositioned onto the pile.
3. To move clamp, insure that the Talos 55 clamp is OPEN. Slide the Talos 55 clamp along
the piling into the desired location. Be sure that the Talos 55 is parallel to the centerline
of the pile before closing the clamp.
4. NOTE: If it is desired to close the clamp, without starting the vibrator, push the the AUX
control joystick clamp button, while watching the clamp pressure gage (see SECTION
II, RIGGING OF VIBRATOR). When clamp pressure reaches approximately 2000
PSI, release the button. The clamp will close, but the vibrator will not start.
5. Talos 55 VPM may be reduced by slowing the excavator engine RPM.
6. As the piling penetrates the ground, it is IMPORTANT that the excavator operator
manipulates the boom and stick functions to follow the pile in a vertical, straight line,
path. Serious damage to the vibrator will result, if the operator attempts to push or
pull the Talos 55, perpendicular to the centerline of the piling.
III-2

ANTAEUS TALOS 55
III. OPERATING INSTRUCTIONS
E. DRIVING OPERATIONS (CONTINUED)
7. To accelerate pile penetration, it is permissible to apply moderate downward force to the
Talos 55, with the excavator. DO NOT APPLY MORE THAN 10 TONS OF DOWNWARD
FORCE, OR CAUSE ANY PART OF THE VIBRATOR SUPPRESSOR HOUSING TO
COME IN CONTACT WITH THE TRANSMISSION.
8. When the pile has reached the proper elevation, return the joy stick to the NEUTRAL
position. The vibrator will stop in a few seconds. DO NOT open the clamp until the
vibrator has come to a complete stop.
9. To open the clamp, move the joy stick, partially, toward the REVERSE position. The clamp
will open. Insure that the clamp is fully open before removing the vibrator from the pile.
10. Disconnect the sling, and remove the Talos 55 from the pile.
F. EXTRACTING OPERATIONS
1. Using a short wire rope sling, connect the pile to the lifting eye on the bottom of the Talos
55.
2. INSURE THAT THE HOLE IN THE PILE, OR PILE LIFTING DEVICE, IS ADEQUATE
TO LIFT THE WEIGHT OF THE PILE.
3. INSURE THAT THE SLING IS RATED FOR THE WEIGHT OF THE PILE.
4. ALWAYS REFER TO THE EXCAVATOR “LIFT RADIUS CHART” TO BE SURE THAT THE
WEIGHT OF THE VIBRATOR, AND PILE, ARE WITHIN THE SAFE LIMITS OF THE
MACHINE.
5. INSURE THAT ALL SHACKLES, AND OTHER LIFTING FIXTURES, ARE SAFETY
WIRED, OF OTHERWISE LOCKED, TO PREVENT LOOSENING FROM VIBRATION.
6. DO NOT ATTEMPT TO LIFT OR WALK WITH PILES EXCEEDING 10 TONS WEIGHT.
7. Insure that the Talos 55 clamp is fully OPEN.
8. Slide the Talos 55 clamp fully down onto the piling. If the pile top is damaged, DO NOT
attempt to force, or drive, the clamp onto the pile. Discard or repair damaged piles.
9. Be sure that the Talos 55 is parallel to the centerline of the pile before closing the clamp.
10. NOTE: If it is desired to close the clamp, without starting the vibrator, move the bucket
control joy stick slightly toward the FORWARD position, while watching the clamp
pressure gage (see SECTION II, RIGGING OF VIBRATOR). When clamp pressure reaches
approximately 2000 PSI, quickly return the joy stick to the NEUTRAL position. The clamp
will close, but the vibrator will not start.
11. To start extracting, move the excavator joy stick (bucket control) to the full FORWARD
position. The clamp will CLOSE, and achieve maximum clamping force. The Talos 55
will then, automatically, start to vibrate, at maximum vibrations per minute (VPM).
III-3

ANTAEUS TALOS 55
III. OPERATING INSTRUCTIONS
F. EXTRACTING OPERATIONS (CONTINUED)
12. Talos 55 VPM may be reduced by slowing the excavator engine RPM.
13. To extract the pile, apply an upward force, with the excavator, of up to 30 tons.
EXCAVATOR UPWARD FORCE MUST BE LIMITED TO PREVENT MORE
THAN 6” OF UPWARD MOVEMENT OF THE SUPPRESSOR HOUSING,
RELATIVE TO THE VIBRATOR TRANSMISSION,
14. As the piling exits the ground, it is IMPORTANT that the excavator operator
manipulates the boom and stick functions to follow the pile in a vertical, straight
line, path. Serious damage to the vibrator will result, if the operator attempts to
push or pull the Talos 55, perpendicular to the centerline of the piling.
15. When the pile has reached an elevation where vibration is no longer required to
extract the pile, stop lifting and release the VIBRATION TRIGGER. The vibrator
will stop in a few seconds. SUFFICIENT LENGTH OF PILE MUST REMAIN IN
THE GROUND TO SUPPORT THE PILE WHEN THE CLAMP IS OPENED.
DO NOT open the clamp until the vibrator has come to a complete stop.
16. To open the clamp, push the CLAMP BUTTON on joystick, partially toward the
REVERSE position. The clamp will open. Insure that the clamp is fully open
before removing the vibrator from the pile.
17. Re-clamp the pile, and lift the Talos 55 until the pile pulls fully out of the
ground.
18. Move the excavator to lay the pile down in the desired location.
III-4

ANTAEUS TALOS 55
IV. MAINTENANCE AND ADJUSTMENTS
A. GENERAL
Preventive maintenance includes normal servicing that will keep the vibratory driver and
clamp in peak operating condition and prevent unnecessary trouble from developing. This
servicing consists of periodic lubrication and inspection of the moving parts and accessories
of the unit.
Lubrication is an essential part of protective maintenance, controlling to a great extent the
useful life of the unit. It is important that the instructions regarding types of lubricants and
frequency of their applications be closely followed.
To prevent minor irregularities from developing into serious conditions, that might involve
shut-down and major repair, several other services or inspections are recommended for
the same intervals as the periodic lubrications. The purpose of these services or inspections is
to assure the uninterrupted operation of the unit.
Thoroughly clean all lubrication fittings, caps, filler and level plugs and their surrounding
surfaces before servicing. Prevent dirt from entering with lubricants. The intervals given in
the schedule are based on normal operation. Perform these services, inspections, etc., more
often for operation under abnormal or severe conditions.
B. DAILY
1. Check the entire unit prior to and during set-up each day or at the beginning of each shift.
2. Prior to starting driving operations or at the beginning of each shift, check the following
items:
a. Visibly inspect all bolts, nuts and screws including the bolts fastening the hydraulic
clamp to the vibration case to insure they are tight. IMPORTANT: vibration loosens
bolts- check carefully.
b. Tighten bolts holding gripping jaws to the hydraulic clamp.
c. Inspect pins connecting clamp arms to vibrator housing.
d. Grease plunger in hydraulic bottom clamp with any good multi-purpose grease.
e. Grease tilt cylinders with any good multi-purpose grease.
f. Grease Positech rotary manifold with any good multi-purpose grease.
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ANTAEUS TALOS 55
IV. MAINTENANCE AND ADJUSTMENTS
B. DAILY (CONTINUED)
g. Check the oil level in the vibration case and add oil if required. Change oil if milky or
contaminated. DO NOT OVERFILL
CAUTION: It is absolutely imperative that no dirt or other impurities be permitted
to contaminate the transmission case. Any contamination will
drastically shorten the life of the vibrator bearings.
h. Visually check all hoses for signs of damage or cuts that might cause hose failure
during operation. Be sure all connections are tight.
i. Visually inspect all suppressor elastomers.
j. Perform all daily maintenance checks and lubrication indicated in the
EXCAVATOR OPERATION GUIDE.
3. After engine start-up, check the following:
a. Check all hydraulic hoses for leaks. Make sure they hang freely with no kinks.
b. Check hydraulic motor and hydraulic manifold for leaks.
C. 100 HOURS
1. Every 100 hours, drain and add new lubricant in the vibration case.
D. SEVERE CONDITIONS
The servicing intervals specified are based on normal operating conditions. Operation
under severe or unusual conditions will require some adjustments in servicing intervals.
1. When the average temperature is above 80°F (26°C) or below -10°F (-23°C), reduce
service time intervals by one-half of those specified above.
2. When operating in the presence of dust or sand, reduce service time intervals by one-half
of those specified.
3. When operating in excess of twelve hours per day, reduce service time intervals by one-half
of those specified.
4. When operating in air with high salt or moisture, the servicing intervals need not usually be
changed. However, the unit should be inspected weekly to determine if additional
servicing be required.
5. For extended inactive periods, servicing time intervals may be extended from those
specified, but for actual time intervals, contact you local Antaeus dealer, especially
during lengthy storage periods.
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ANTAEUS TALOS 55
IV. MAINTENANCE AND ADJUSTMENTS
E. LUBRICATION
1. Vibration Case
The oil level is easily read through the sight glass located at the lower center of the vibration
case on the motor side. Lubricating oil may be added when necessary, through the
hole in the vibration case top plate, after removing the pipe plug. To drain the case,
remove the pipe plug at the end of the base plate. Tilt the case for complete drainage.
The preferred lubricating oil for ANTAEUS vibration cases is “High Moly” oil (Schaeffer
268). Longer intervals between oil changes and fewer maintenance hours spent on
mechanical service can generally be realized with this oil.
Therefore, whenever the “first preferred” oil is not available, or desired, and an alternate
oil is selected, it will be necessary to test and/or change the oil at shorter intervals.
Extensive tests have indicated that the use of Schaeffer 268 results in cooler operation
and extended bearing and gear life.
a. The vibration case lubricant installed at the factory is Schaeffer 268 but the following
gear lubes may be used when changing lubricants:
FIRST Preference Group:
SCHAEFFER 268
SECOND Preference Group:
MOBIL SHC-634
BORON Gearep 140
CHEVRON Gear Comp. NL460
CITGO Premium MP 85W-140
CITGO Standard MP 85W-140
GULF Lub 85W-140 Lub 85W-140
PHILLIPS MP 85W-140
SHELL Omala 460
SUN Sunep 1110
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