TYROLIT Hydrostress FGE515 User manual

Index 000
OPERATING INSTRUCTIONS
FGE515
Translation of the Original Operating Instructions
11004147 en / 17.10.2022

2
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Phone [phone]
Fax [phone]
www.tyrolit.com
Congratulations!
You have chosen tried and tested TYROLIT equipment that sets technological standards
for the industry. Only genuine TYROLIT spare parts guarantee quality and problem-free
replacement. If maintenance work is neglected or not performed correctly, we cannot
cover our warranty obligations. All repairs must only be performed by trained specialist
personnel.
Our Customer Service is at your disposal to help keep your TYROLIT equipment in perfect
condition.
We wish you smooth, trouble-free working.
TYROLIT
Copyright © TYROLIT

Contents 3
Contents
1. About these instructions 5
1.1. Symbols in these instructions 5
2. Safety 6
2.1. Protection devices and signs on the equipment 6
2.2. Danger zone and work area 7
2.3. What to do in an emergency 8
2.4. Spare parts and modications 8
2.5. Residual risks 9
3. Product description 10
3.1. Grinding system 10
3.2. Modular oor grinder 11
3.3. Intended use 12
3.4. Delivery 12
4. Design and function 13
4.1. Design 13
4.2. Function 16
5. Assembly/Dismantling 17
5.1. Grinding tool assembly 17
5.2. Mounting the grinding disc 18
5.3. Separation of grinding head/Chassis 20
6. Operation 21
6.1. Displays and controls 21
6.2. Controls 27
6.3. Control unit control panel 31
6.4. Connections 36
6.5. Extraction 38
6.6. Cable and hose relief 38
6.7. Wet application 39
6.8. Starting/switching o the oor grinder 40
6.9. Transport 41
7. Servicing and maintenance 43
7.1. Maintenance table 43
7.2. High-pressure cleaning 43
7.3. Recycling waste materials 43
8. Troubleshooting 44
8.1. Troubleshooting table 44

4Contents
9. Technical data 45
9.1. Dimensions 45
9.2. Weights 45
9.3. Noise emissions 45
9.4. Machine data 46
9.5. Fluids and lubricants 46
9.6. Water 46
9.7. Vibrations 47
9.8. Type plate 47
10. EC Declaration of Conformity 48

About these instruCtions 5
About these instructions
This instruction booklet is just part of the documentation for the FGE515 oor grinder.
This booklet is only complete together with the “Floor grinding safety manual”.
This booklet together with the “Floor grinding safety manual” is part of the equipment.
Itdescribes safe and correct use in all operating phases.
• Carefully read the instructions, especially the safety information, before use.
• Keep the instructions throughout the lifetime of the equipment.
• Keep the instructions accessible to the operator and service technician at all times.
• Always pass on instructions to all future owners or users of the equipment.
• Update the instructions whenever you receive an update from the manufacturer.
Symbols in these instructions
DANGER
Warning of dangers which, if not avoided, can lead to severe or fatal injury.
WARNING
Warning of dangers which, if not avoided, can lead to injury or material damages.
WARNING
Warning of dangerous electrical voltage.
Before working in an area with this warning, completely disconnect the system or
equipment from the power supply (voltage) and secure so it cannot be inadvertently
switched back on.
INFORMATION
Information for optimum use of the equipment. If this information is not heeded,
thespecications in the technical data cannot be guaranteed.
RECYCLING
Recycle waste materials.
DISPOSAL
For disposal, pay attention to the usual regional and domestic laws and regulations
inyourcountry.
1
1.1

6sAfety
Safety
INFORMATION
Grinding machines may only be used by authorised personnel. You can nd information
onauthorised personal in the “Floor grinding safety manual”.
Protection devices and signs on the equipment
Protection devices
Protection devices may only be removed when the equipment is switched o, has been
disconnected from the mains supply and is stationary. Safety components, in particular,
may only be removed and re-installed by authorised persons.
Safety elements must be checked to ensure they are in perfect working order before the
equipment is brought back into operation.
Signs on the equipment
Safety sign
1Wear protective boots 4Wear a helmet, goggles and ear protection Crane hook
2Wear gloves 5Read the instructions
3Wear a respirator mask 6Disconnect the mains plug before working
on the equipment
Type plate
Type plate
2.
2.1
2.1.1
2.1.2

sAfety 7
Personal protective equipment (PPE)
The wearing of PPE is essential for all work with and on oor grinders.
Personal protective equipment (PPE)
Personal protective equipment (PPE)
Danger zone and work area
Floor grinder danger zone
The area marked in the drawing shows the danger zone around the oor grinder.
No part of the body may be inside this area while the oor grinder is running.
Floor grinder danger zone
2.1.3
2.2
2.2.1

8sAfety
Workstation danger zone
INFORMATION
You can nd information on the workstation danger zone in the “Floor grinding
safetymanual”.
Floor grinder safety manual
Floor grinder safety manual
What to do in an emergency
▶Press the EMERGENCY STOP key on the remote control.
If the EMERGENCY STOP is activated on the radio remote control, the machine is at a
standstill.
To continue working, the EMERGENCY STOP must be deactivated.
What to do in an emergency
AActivate EMERGENCY STOP
BDeactivate EMERGENCY STOP
Spare parts and modications
Only use genuine spare parts from TYROLIT Hydrostress. Otherwise, personal injury,
damage to the equipment and other material damages can occur. Do not install
attachments on or convert the equipment without the written consent of TYROLIT
Hydrostress.
2.2.2
2.3
2.4

sAfety 9
Residual risks
There is a risk of severe injury resulting from the residual risks described below.
Grinding tools ying away
• Only start grinding when there are no other persons in the danger zone.
• Make sure that a safety distance is complied with.
• If grinding tools are damaged, change them.
• Grinding without a protection cover is prohibited.
Uncontrolled movements and vibrations
• Do not connect or disconnect cables when the oor grinder is running.
Getting trapped and caught
Items of clothing or long hair could be caught by the rotating cutting tool.
• Do not wear loose clothing when working.
• Secure long hair in a hair net.
Harmful dust
Inhaling dust can lead to respiratory problems.
Inhaling dust emanating from the machine is hazardous to health.
• Wear a respirator mask.
• Make sure that closed rooms have adequate ventilation.
• Use a dust extractor during work.
Poor physical condition
• Do not work under the inuence of alcohol, drugs or medication.
• Do not work when overtired.
Grinding tool quality
• Do not use damaged grinding tools.
• Check grinding tools for damage before assembly.
Danger from a grinding tool continuing to run in an accident
• Make sure that the oor grinder can be stopped quickly.
DANGER
Death or severe injury can result if the safety information in the “Floor grinding safety
manual” is not observed.
▶Make sure that the “Floor grinding safety manual” is read completely and has been
understood.
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.5.6
2.5.7

10 ProduCt desCriPtion
Product description
Grinding system
The FGE515 oor grinder is used with matching TYROLIT Hydrostress components and
grinding tools to form a grinding system.
System
ADust extractor
BFloor grinder
CGrinding tools
3.
3.1