Antunes, AJ UTX-200 User manual

UNIVERSAL TOASTER UTX-200
1
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
UNIVERSAL TOASTER
MODEL UTX-200
Manufacturing Number 9210800 & 9210802
A.J. Antunes & Co.
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: [phone]
TOLL FREE: 1-877-392-7854
FAX: [phone]
www.ajantunes.com
TABLE OF CONTENTS
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Electrical Specifications & Plug Configuration ..........3
Dimensions................................................................3
Important Safety Information ....................................4
Installation...................................................................5
Operation.....................................................................7
Operating Instructions ...............................................7
Switching between Muffin and Bagel Mode ..............7
Breakfast to Lunch Change-over...............................8
Product Labels and Toasting Product .......................9
Bun Thickness Compression Control Knob Settings10
Adjusting Toasting Quality .......................................10
Viewing the Program Mode Settings.......................11
Universal Toaster Settings.......................................11
UTX-200 Unit Status Mode .....................................12
Purging Products from the Toaster..........................12
Shutting down the UTX-200 ....................................13
Maintenance..............................................................14
DAILY: Cleaning the Accessories,
Release Sheet, and Vertical Conveyor Belt ............14
Troubleshooting .......................................................16
Replacement Parts ...................................................18
NOTES .......................................................................19
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This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..
© McDonald’s Corporation All Rights Reserved
LIMITED WARRANTY
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against Manufacturer’s defects in the material and workmanship for a period of two (2) years from date of original installation not to
exceed 30 months from the date of shipment from our factory.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent
to replace the part, plus travel expenses up to 100 miles/160 km, 2 hours round trip.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular
purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be
liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• ThecostofInstallation.
• Equipmentthathasbeendamagedduetoshipment.Purchasershould
make damage claim directly upon carrier.
• Alteration,misuse,abuse.
• Improperstorageorhandling.
• Impropermaintenance.
• FailuretofollowproperInstallationinstructions,includingelectrical
connection.
• Improperorunauthorizedrepairs.
• ScheduledMaintenanceproceduresasoutlinedinyourMRCCard.
• ThisWarrantydoesnotcoverConsumableitems.
• Waterpressureproblemsorcontaminationproblemssuchasforeignmaterial
in water lines or inside solenoid valves due to an incoming water source.
• OvertimeorHolidaycharges.
• Mileageover100miles/160kmround-trip,ortraveltimeovertwo(2)hours.
• Freight,foreign,excise,municipalorothersalesorusetaxes.
• Consequentialdamagessuchaslossofprofit,lossoftime,thecostof
repairing or replacing other property which is damaged, or any other
incidental damage of any kind.

UNIVERSAL TOASTER UTX-200
2P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
General
This manual is produced for the Universal Toaster.
The Universal Toaster is designed to toast a variety
of buns (crowns and heels), bagels, and muffins. Its
unique design allows the toaster to automatically switch
temperatures and conveyors based on the choice
of toasting zones made by the user. The Universal
Toaster uses a combination of contact, impingement,
and radiant toasting technologies to provide an evenly
toasted product.
This manual provides the safety, installation and oper-
ating procedures for the Universal Toaster. We recom-
mend that this manual be read prior to installing and
operating the unit.
The Universal Toaster is manufactured from the finest
materials available and is assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free opera-
tion.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damagescausedinshipmentordamageas
a result of improper use.
• Installationofelectricalservice.
• Normalmaintenanceasoutlinedinthismanual.
• Malfunctionresultingfromimpropermaintenance.
• Damagecausedbyabuseorcarelesshandling.
• Damagefrommoistureintoelectricalcomponents
• Damagefromtamperingwith,removalof,or
changing any preset control or safety device.
OWNER INFORMATION
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact your Authorized Service
Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory packaged with
your manual and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
(North America only), or 630-784-1000 if you have trou-
ble locating your local Authorized Service Agency.
IMPORTANT! Keep these instructions for future reference. If the unit
changes ownership, be sure this manual accompanies the equipment.

UNIVERSAL TOASTER UTX-200
3
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
SPECIFICATIONS
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electricalgroundisrequiredonthisappliance.
• Donotmodifythepowersupplycordplug.If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Donotuseanextensioncordwiththisappli-
ance.
• Checkwithaqualifiedelectricianifyouarein
doubt as to whether the appliance is properly
grounded.
Dimensions
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
(806 mm)
(501 mm)
(654 mm)
31-3/4”
19-3/4”
25-3/4”
(737 mm)
29”
(610 mm)
24”
(463 mm)
18-1/4”
Electrical Specifications & Plug Configuration
Model &
Mfg. No
Line
Voltage
Phase Power Max Amps/
Line
Freq. Plug Description and
Conguration
UTX-200
9210800
208 V 3 8.6 kW 24 60
Pin & Sleeve 3 phase
240 V 3 10 kW 24 60
UTX-200
9210802
208 V 3 8.6 kW 24 60
NEMA L15-30P
240 V 3 10 kW 24 60

UNIVERSAL TOASTER UTX-200
4P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment.
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
 • Readallinstructionsbeforeusingequipment.
 • Foryoursafety,theequipmentisfurnishedwith
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
 • Installorlocatetheequipmentonlyforitsintend-
ed use as described in this manual. Do not use
corrosive chemicals in this equipment.
 • Donotoperatethisequipmentifithasadam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
 • Thisequipmentshouldbeservicedbyqualified
personnel only. Contact the nearest Authorized
Service Agency for adjustment or repair.
 • Donotblockorcoveranyopeningsontheunit.
 • Donotimmersecordorpluginwater.
 • Keepcordawayfromheatedsurfaces.
 • Donotallowcordtohangoveredgeoftableor
counter.
 • Donotoperateunitonacombustiblecountertop.
 • DoNOTcleanthisappliancewithawaterjet.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
 • Turntheunitoff,waitforthecool-downprocedure
to complete its cycle (45 minutes), and discon-
nect the power source before performing any ser-
vice or maintenance on the unit.
NOTE: Turning off the power switch does NOT turn
off all power to the unit. When the unit is plugged
in and turned off, an LED light will flash to indicate
that the power cord is plugged in.
 • Theproceduresinthischaptermayinclude
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
priated Material Safety Data Sheets (MSDS).
 • Theequipmentshouldbegroundedaccordingto
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
 • Breadmayburn.Thereforetoastersmustnotbe
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
This equipotentiality symbol shows
external functional grounding connection.
WARNING
GENERAL WARNING. Indicates information
important to the proper operation of the equip-
ment. Failure to observe may result in damage to
the equipment, severe bodily injury or even death.
WARNING
ELECTRICAL WARNING. Indicates information
relatingtopossibleshockhazard.Failureto
observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information impor-
tant to the proper operation of the equipment.
Failure to observe may result in damage to the
equipment.
WARNING
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed
by QUALIFIED SERVICE PERSONNEL. The unit
MUST be shut down and UNPLUGGED before any
internal servicing, except when electrical tests are
required. Use extreme care during electrical cir-
cuit tests. Live circuits will be exposed.

UNIVERSAL TOASTER UTX-200
5
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
UNIVERSALTOASTERUTX-200
1
P/N101090409/06
McDonald’s
UNIVERSALTOASTER
MODELUTX-200
ManufacturingNumber9210800 and 9210802
Placethismanualin the Toaster section
ofyourEquipmentManual.
Manufacturedexclusivelyfor
McDONALD’S®
BY
A.J.ANTUNES&CO.
180KEHOEBLVD.
CAROLSTREAM,ILLINOIS60188, U.S.A.
PHONE:[phone]
TOLLFREE:1-877-392-7854
FAX:[phone]
www.ajantunes.com
TABLEOFCONTENTS
Thismanualisforthe exclusive use of licensees and employees of McDonald’s Systems, Inc..
©McDonald’sCorporationAll Rights Reserved
LIMITEDWARRANTY
TheAntunesFoodServiceEquipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment
manufacturedandpurchasedafterJanuary 1, 2003.
Allcomponentsarewarrantedagainst defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
fromdateofshipmentfrom our factory.
Ifanypartbecomesdefective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
AuthorizedServiceAgenttoreplace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
AntunesFoodServicereservesthe right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
becauseoffactorsbeyondour control and government regulation. Changes to Equipment do not constitute a warranty charge.
Thiswarrantyisexclusiveand is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose,eachofwhichis expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
forspecialconsequentialorincidental damages for the breach or delay in the performance of this warranty.
WARRANTYEXCLUSIONS
•ThecostofInstallation.
•Equipmentthathasbeendamaged due to shipment. Purchaser should
makedamageclaimdirectlyupon carrier.
•Alteration,misuse,abuse.
•Improperstorageorhandling.
•Impropermaintenance.
•FailuretofollowproperInstallation instructions, including electrical connec-
tion.
•Improperorunauthorizedrepairs.
•ScheduledMaintenanceproceduresasoutlined in your MRC Card.
•ConsumablessuchasGrillCovers (Release Sheets), gaskets, Conveyor Belt
Wraps,O-Rings,andlightbulbs.
•OvertimeorHolidaycharges.
•Mileageover50miles/80km (100 miles/160 km round-trip), or travel time
overtwo(2)hours.
•Freight,foreign,excise,municipalor other sales or use taxes.
•Consequentialdamagessuchasloss of profit, loss of time, the cost of repair-
ingorreplacingotherproperty which is damaged, or any other incidental
damageofanykind.
OwnerInformation.....................................................2
General......................................................................2
WarrantyInformation.................................................2
Service/TechnicalAssistance....................................2
Specifications.............................................................3
ElectricalSpecifications&Plug Configuration..........3
Dimensions................................................................3
ImportantSafetyInformation....................................4
Installation ................................................................... 5
Unpacking..................................................................5
Location.....................................................................5
AssemblingtheUnit..................................................6
Operation ..................................................................... 7
OperatingInstructions...............................................7
BreakfasttoLunchChange-over ..............................7
ProductLabelsandToasting Product.......................8
BunThicknessCompressionControl Knob Settings9
ViewingtheProgramMode Settings...................... 10
AdjustingToastingQuality......................................10
UniversalToasterSettings.......................................11
UTX-200UnitStatusMode .....................................11
PurgingProductsfromthe Toaster.........................12
ShuttingdowntheUTX-200................................... 12
Maintenance..............................................................13
CleaningtheAccessories,Release Sheet, and
VerticalConveyor...................................................13
Troubleshooting.......................................................15
ReplacementParts...................................................17
WiringDiagram.........................................................35
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Release
Sheet (2)
Bun
Buffer
Owner’s
Manual
Breakfast
Chute
NOTE: If any parts are missing or damaged, con-
tact Technical Service IMMEDIATELY at 1-877-392-
7854 (North America only), or 630-784-1000.
INSTALLATION
CAUTION
1. Provide at least 1 inch (25.4 mm) clearance on
both sides of the UTX-200 (or CTX-200 if used with
the UTX-200) from any combustible wall or sur-
face.Leavefrontandbackopen.
2. Do NOT operate unit on a combustible surface
or counter top.
WARNING
Use caution while the unit is operating. The unit
and accessories will be hot to the touch. Use Heat
Resistant Gloves when removing any accessories
while the unit is operating. Personal injury may
result.
Open the Large Box (UTX-200). Remove and open the
Accessory Box. Set accessories, parts, and manual aside.
DO NOT DISCARD
ACCESSORIES BOX!
1
Remove UTX-200 from box. Place in desired location.
Wipe down the entire unit with a clean damp cloth.
2
Bun Buffer
Wash all metal accessories in hot soapy water and allow to
air dry. Attach Bun Buffer to front of unit.
3
Plug the power cord into the appropriate outlet.
If CTX-200 is present: Remove Compression Knob from
side of the UTX-200 closest to the CTX-200.
Do not discard the knob.
Crumb
Tray
Breakfast
Chute
Insert Breakfast Chute over Crumb Tray
TAB END FIRST. Hook the chute over the top of Crumb
Tray. Slide Crumb Tray fully into unit.
NOTE: CTX-200
can be placed
to the left or right
of UTX-200
Remove the knob
closest to the CTX-200
Plug the
Power Cord
into the
appropriate
outlet
5
4
NOTE: Wash all metal
accessories prior to
installation!

UNIVERSAL TOASTER UTX-200
6P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Bun Buffer
Unit Crumb
Tray
Breakfast
Chute
Power
Cord
Release Sheet
Retainer Bar
Platen
Release Sheet
Bun Feeder
INSTALLATION (continued)
NOTE:WheninstallingtheReleaseSheet,make
sure it is not caught in the conveyor. Additional
Release Sheets can be obtained through your
AuthorizedServiceAgency.
Figure 1. Universal Toaster Components
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
NOTE: To access the
Control Panel, open the
front cover. This
reveals the full
Control Panel (Inset).
TheBreakfastChute
should be installed
as shown.

UNIVERSAL TOASTER UTX-200
7
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Operating Instructions
NOTE: To ensure proper operation, toast some test
product at the start of each day or whenever the
unit mode is changed.
NOTE: The UTX-200 has three operational modes:
BagelandMuffin(breakfast)andLunch(Crowns
and Heels). The unit always starts up in Muffin
Mode.
OPERATION
SELECT SELECT
NOTE: If the toasting quality needs adjustment,
refer to the section titled “Adjusting Toasting
Quality” in the Operation section of this manual.
Testing 20
#####, #####, #####
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Antunes UTX-200
#####, #####, #####
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
The unit displays
this message for
approximately 2
seconds.
The unit performs
a 20 second
system check.
The bottom line
refers to the
current software
version
The bottom line
refers to the
current software
version
SELECT SELECT
Power ON
Turn the Power Switch On.
The unit “clicks” three times. This is normal
The unit start up mode includes a 20 second system check.
Muffin Wait
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Muffin Ready
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
The unit displays the Muffin Ready message when it reaches
proper operating temperature for Breakfast.
After the system check, the unit displays the Muffin Wait
message. The Muffin Wait message means the unit is
warming up. This stage lasts approximately 20 minutes.
1
Press one of the Muffin/Bagel Selector buttons to switch
between Muffin and Bagel mode.
Switching between Muffin and Bagel Mode
2
3
4
1

UNIVERSAL TOASTER UTX-200
8P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Lunch Ready
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Muffin Ready
Lunch Wait
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Muffin Ready
Press UT for Lunch
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
BreakfasttoLunchChange-over
Follow these steps to change from Breakfast mode to
Lunch mode:
NOTE: Do NOT toast any lunch products until the
unit displays the Lunch Ready message.
UT
Muffin Ready
Location of the UT
Breakfast/Lunch
Button
OPERATION (continued)
Press the UT Breakfast/Lunch button once to prepare the
unit for Lunch mode.
1
1
3
2
5
4
COMPRESSION
6
7
Set the Bun Thickness Compression Control knob to 3.
This is used in Lunch mode ONLY.
2
The unit warms up the toaster Platen for Lunch mode. The
unit display the Muffin Ready / Lunch Wait message.
When the unit reaches lunch operating temperature,
it displays the message above. Press the UT Breakfast/
Lunch to start Lunch mode.
3
4
The unit is ready for lunch operation when the
Lunch Ready message appears.
5

UNIVERSAL TOASTER UTX-200
9
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Product Labels and Toasting Product
The UTX-200 can toast Bagels, Muffins, Bun Crowns,
and Bun Heels, but not all products are inserted into the
toaster the same way.
Product Labels are placed on the toaster to illustrate
where and how specific products should be inserted for
proper toasting.
If the
Product
Label reads:
Then insert the product as follows:
Heel Insert Heel with the cut side facing
the Platen. Refer to the appropriate
Product Label
Crown Insert Crown with the cut side facing
the Platen. Refer to the appropriate
Product Label
Muffin Insert the Muffin into the Breakfast
Chute with the cut face UP.
Bagel Insert the Bagel into the Breakfast
Chute with the cut face UP.
Items 1, 2, and 3 in this section show how to insert
product and product toasting routes.
NOTE: Always toast some test product at the start
of each day or whenever the unit mode is changed
to ensure proper toasting operation.
OPERATION (continued)
SELECT SELECT
Crowns
Heels
Bagels OR
Muffins
Insert Heels on the left side of the toaster only. Insert
Crowns on the right side only.
Cut Side of
Muffin Or Bagel
(Facing up)
Cut Side of
Hell and Crown
(Facing forward)
TOASTING MUFFINS OR BAGELS
TOASTING CROWNS AND HEELS
1
2
3
IMPORTANT
The unit can toast 4 bagels or muffins across at
a time however, bagels and muffins should NOT
be placed in the unit together. Use the Muffin
Bagel Selector buttons to enter the appropriate
mode for bagels or muffins.

UNIVERSAL TOASTER UTX-200
10 P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
OPERATION (continued)
Figure 12. Inserting Product into UTX-200
BunThicknessCompressionControlKnob
Settings
During Lunch operation only, the UTX-200 uses a Bun
Thickness Compression Control knob for proper toast-
ing of heels and crowns (Figure 2).
For best toasting quality, set the Bun Thickness
Compression Control knob to 3.
NOTE:TheBunThicknessCompressionControl
knobisnotusedduringbreakfastmode.
1
3
2
5
4
COMPRESSION
6
7
Recommended
BunThickness
Compression
Controlknob
settings (used
in Lunch mode
ONLY)
Figure2.BunThicknessCompressionControl
NOTE: The UTX-200 and the CTX-200 are designed
to sit side by side. The CTX-200 can be placed on
the right or left side of the UTX-200 by putting the
BunThicknessCompressionControlknobonthe
side of the UTX-200 that is NOT flush against the
CTX-200.
Thisallowsyoutocustomizeunitplacementto
yourpreferencebyplacingtheBunThickness
CompressionControlknoboneithersideofthe
UTX-200. If used, the CTX-200 must be placed on
theoppositesideoftheUTX-200BunThickness
CompressionControlknob.
Light Buns Dark
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 3. Accessing the UTX-200 Control Panel
Adjusting Toasting Quality
The toasting quality of the UTX-200 can be adjusted to
provide a lighter or more darkly toasted product. Follow
these steps to adjust toasting quality:
1. Open the Front Cover to access the Control Panel
(Figures 3 and 4).
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
2. Press and release the ADJUST button (Figure 4).
3. Use the PREV and NEXT buttons to adjust the
toasting quality to lighter or darker respectively
(Figure 4).
NOTE: Pressing the PREV button decreases toast-
ingdarkness.PressingtheNEXTbuttonincreases
toastingdarkness.Therearetenadjustmentincre-
ments in each direction. Two bars will be lit when
the adjustment is in the center.
Figure 4. Adjusting Toasting Quality

UNIVERSAL TOASTER UTX-200
11
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
OPERATION (continued)
Viewing the Program Mode Settings
Follow these steps to view the Program Mode:
NOTE: Do not change these settings.
1. From any operation mode (Bagel Ready, Bagel
Wait, Muffin Ready, Muffin Wait, Lunch Ready or
Lunch Wait) open the Front Cover and press and
hold the PRGM button for 3 seconds.
2. The following appears on the display:
Program Muffin (or Bagel or Lunch)
Press Select
3. Press the SELECT button and use the NEXT or
PREV button to scroll through the following cat-
egories (Refer to the Universal Toaster Settings
section for more information on these categories):
  • Speed
  • PlatenMode(DefaultsettingisLunchOnly)
  • Language(DefaultsettingisEnglish)
  • Units(F/C)(DefaultsettingisF)
  • PlatenTemp
  • IRLower%
  • IRUpper%
4. When you reach the desired category, press the
Select button ONCE. This causes the value to
blink, indicating the value is in Edit mode.
5. Press the PREV or NEXT button while the value
is blinking, to change the setting.
6. When you are finished viewing settings, press the
Program button or wait 10 seconds and the unit
will return to the Operation Mode (Bagel Ready,
Bagel Wait, Muffin Ready, Muffin Wait, Lunch
Ready or Lunch Wait).
NOTE: The unit will exit the Program Mode after 10
seconds of inactivity.
WARNING
Do NOT press the NEXT or PREV buttons at this
time. This may change the default settings and
affect the normal operation of the unit!
Universal Toaster Settings
The following tables shows the recommended settings
for the UTX-200 Universal Toaster:
LUNCH
Setting Value
Bun Thickness Compression
Control knob
3
Platen Temperature 570° F (299° C)
IR Percent Upper 60%
IR Percent Lower 0%
Lunch Speed
(17 Seconds)
6480
MUFFIN
Setting Value
IR Percent Upper 80%
IR Percent Lower 50%
Muffin toasting speed
(95 seconds).
200
BAGEL
Setting Value
IR Percent Upper 80%
IR Percent Lower 50%
Bagel toasting speed
(55 seconds)
340
NOTE: It is recommended that these settings
remain unchanged.
The Bagel and Muffin Program use the following three
settings:
• Speed
• IRLower%
• IRUpper%
The Lunch Program uses the following four settings:
• Speed
• PlatenTemp
• IRLower%
• IRUpper%
4. Test one or two buns to verify that the product is
toasting with the desired quality.
5. If the toasting quality needs further adjustment,
repeat Steps 2 through 4 as necessary.
6. Press the PRGM button when the adjustment is
complete to return to Ready mode.
NOTE: This setting is maintained when the unit is
powered off.
7. Press the PRGM button to exit.

UNIVERSAL TOASTER UTX-200
12 P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
OPERATION (continued)
UTX-200 Unit Status Mode
This mode provides feedback on how the unit systems
are performing. No adjustments can be made in this
mode. Also, the display will remain on the selected
screen in this mode until you switch screens or exit Unit
Status Mode.
Follow these steps to view the Unit Status mode.
1. From any operation mode (Bagel Ready, Bagel
Wait, Muffin Ready, Muffin Wait, Lunch Ready or
Lunch Wait), open the Front Cover and press and
hold the ADJUST button for 3 seconds.
2. The following appears on the display in sequence
(use the NEXT and PREV buttons to scroll
through these items):
 • Temp-Platen-SetPt
 • RunTime
 • OverTempSense
(temperature of the air coming out of the blower)
 • Ambient
(air temperature inside the electrical enclosure)
 • FanSpeed%ofNormal
L: (Left Fan), C: (Center Fan), R: (Right Fan)
 • Speed-Motor-Set-Pt
 • LowerIR
(The set point current value appears on the top
line. The actual current value appears on the
lower line)
 • UpperIR
(The set point current value appears on the top
line. The actual current value appears on the
lower line)
3. Press the PRGM button once. This exits the Unit
Status Mode and returns to the current operation
mode screen.
Purging Products from the Toaster
NOTE: The unit must be in a READY or WAIT mode
in order to purge products.
There are two ways to purge products from the unit:
1. FACING FRONT OF UNIT
With the unit in any READY or WAIT mode, open
the front Cover. Press and hold the NEXT arrow
button until the product is purged from the unit.
See Figure 5.
Once the product is purged, release the NEXT
arrow button and the unit will return to normal
operating speed.
Lunch Ready
PRGM
MOTOR
PLTN
UT
I/R
NEXTPREV SELECT
BREAKFAST/LUNCH
ADJUST
Figure 5. Purging Products: Front of Unit
2. FACING REAR OF UNIT:
With the unit in a READY or WAIT mode, you
can also press and hold BOTH of the MUFFIN/
BAGEL selector buttons together to purge prod-
uct from the unit. These buttons are located at the
rear of the unit. See Figure 6.
Once the product is purged, release both
MUFFIN/BAGEL selector buttons.
These procedures temporarily speed up the unit to
purge products out to the front of the toaster.

UNIVERSAL TOASTER UTX-200
13
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
OPERATION (continued)
Shutting down the UTX-200
Follow these steps to shut down the toaster:
1. Turn the Power Switch off. The red light on the
switch turns off.
2. The unit enters cool down mode and displays “OK
to Clean” (see display). The fans continue to run.
This cool down mode continues for 45 minutes
and shuts the unit down automatically when com-
plete.
WARNING
To avoid possible personal injury and/or dam-
age to the unit, all inspections, tests, and repair
of electrical equipment should be performed by
QUALIFIED SERVICE PERSONNEL. The unit MUST
be shut down and UNPLUGGED before performing
any internal service, except when electrical tests
are required. Use extreme care during electrical
circuit tests. Live circuits will be exposed.
IMPORTANT
Do NOT unplug the power cord when the unit is
in Cool Down mode. Wait for the 45 minute Cool
Down mode to complete before unplugging the
power cord.
SELECT SELECT
Figure 6. Purging Products: Rear of Unit
MUFFIN/BAGEL
Selector Buttons (on
both sides of rear of
unit).
NOTE: Product is always purged out of the front
of the Toaster using the NEXT arrow button or the
MUFFIN/BAGEL selector buttons. It is NOT pos-
sibletopurgeproductbackwardsthroughtheunit.
Only the NEXT arrow button or the MUFFIN/BAGEL
selector buttons purge product from the unit.

UNIVERSAL TOASTER UTX-200
14 P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
DAILY: Cleaning the Accessories, Release
Sheet, and Vertical Conveyor Belt
NOTE: Do NOT wash accessories in the Power
Soakmachine.
CLEANING THE ACCESSORIES AND TOASTER
1. Turn the Power Switch off. The red light on the
switch turns off.
2. The unit enters cool down mode and displays
“OK to Clean” (see display). The fans continue to
run. This cool down mode continues for 45 min-
utes and shuts the unit down automatically when
complete.
NOTE: You do NOT need to wait for the count down
to complete. Continue with the cleaning steps as
soon as you see “OK to clean.”
3. Wearing Heat Resistant Gloves, remove the fol-
lowing items from the unit (refer to Figure 1):
  • BreakfastChute(Rearofunit)
  • BunFeeder(Topofunit)
  • BunBuffer(Frontofunit)
  • UnitCrumbTray(Rearofunit)
  • ReleaseSheetRetainerBarandRelease
Sheet (Top of unit)
MAINTENANCE
WARNING
The unit will remain hot to the touch while it is
cooling down. Personal injury and burns may
result from touching the unit before it is finished
cooling down. Wear Heat Resistant Gloves!
Figure7.BackPanelReleaseLatches
SELECT SELECT
LOCKED UNLOCKED
(Horizontal) (Vertical)
Release Latches (on
BOTH sides of the rear of
theunit)arelockedwhen
inthehorizontalposition.
Turn both latches to the
vertical position to open
andunlocktheBack
Panel
CLEANING THE RELEASE SHEET
1. Remove the Release Sheet from the Release
Sheet Retainer Bar and inspect both sides of the
Release sheet.
NOTE: Replace the Release Sheet if it is overly
worn, creased, or torn.
2. Lay the release sheet on a clean, flat, dry sur-
face. Spray EXCEED Glass and Multi-Purpose
Cleaner (HCS) on a clean, dry towel.
3. Wipe the Release Sheet firmly from top to bottom
over its entire surface.
4. Immediately repeat this procedure with a clean,
dry towel dampened with water.
5. Finally, wipe the entire Release Sheet with a clean
towel dampened with KAYQUATII™Sanitizer
Solution (HCS) and allow to air dry.
6. Turn the Release Sheet over and repeat Steps 2
through 5 on the reverse side.
CLEANING THE VERTICAL CONVEYOR BELT
1. Facing the rear of the unit, turn the two Back
Panel Release Latches (Figure 7) so they are in
the vertical position and open the Back Panel.
NOTE:MakesuretowearHeatResistantNeoprene
Gloves.
WARNING
Do not wash any of the accessories in a Power
SoakMachineoranyothermechanicalwasher.
Damage to the accessories may result. Wash all
accessoriesbyhandinthesink.
4. Set the Release Sheet Retainer Bar and the
Release Sheet aside.
5. Wash the Breakfast Chute, Bun Feeder, Bun
Buffer, and Crumb Tray in the three compartment
sink.
6. Wipe down the outside of the toaster with a clean,
sanitized towel dampened with KAYQUAT II™
SanitizerSolution(HCS).

UNIVERSAL TOASTER UTX-200
15
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
Figure8.MasterLinks
Screws
2. Apply McD©All-Purpose Super Concentrate
(APSC) (HCS) on a non-scratch pad and clean
the vertical Conveyor Belt for two complete revo-
lutions, wiping side to side. Use the dual holes in
the master links as a reference (see Figure 8).
5. Insert the Release Sheet Retainer Bar into the top
of the Release Sheet.
6. Hang the Release Sheet Retainer Bar and
Release sheet onto the top of the unit.
NOTE: Rotate the Release Sheet from side to side
daily to extend the life of the Release Sheet.
7. Reattach all accessories to the unit (Figure 2).
NOTE:ChecktheReleaseSheettomakesureitis
draped properly over the Platen.
MAINTENANCE (continued)
Figure9.BackPanelReleaseLatches
SELECT SELECT
LOCKED UNLOCKED
(Horizontal) (Vertical)
Release Latches (on
BOTH sides of the rear of
theunit)arelockedwhen
inthehorizontalposition.
ClosetheBackPanel
and turn both latches to
thehorizontalpositionto
securetheBackPanel
3. Press and hold both MUFFIN/BAGEL selec-
tor buttons on the back of the unit (Figure 6) to
expose the uncleaned portion of the belt. Repeat
Step 2 on the uncleaned portion of the belt.
IMPORTANT
If the Vertical Conveyor Belt appears yellow/
brown, repeat steps 2 and 3 using a McDonald’s
approved Grill Cleaner. The Vertical Conveyor Belt
should be silver/metallic when cleaned properly.
4. Rinse/wipe the vertical Conveyor Belt with
the grain (Side to side) using KAYQUAT II™
SanitizerSolution(HCS) and allow to air dry.
NOTE:DonotleavetheBackPanelopenanylon-
gerthanittakestocompletethesecleaningpro-
cedures. Refer to the cleaning label located on the
backoftheunit.
8. Verify that the Bun Thickness Compression
Control knob is set to 3 (Figure 5).
9. Close the Back Panel and lock the Back Panel
Release Latches (Figure 9).
10. Place the toaster back into operation.

UNIVERSAL TOASTER UTX-200
16 P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
TROUBLESHOOTING
Problem Possible Cause Corrective Action
No Display and/or no light on the
Rocker Switch (power On/Off)
Unit not plugged in. Plug the power cord into the appro-
priate outlet.
Hi-Limit thermostat is tripped. Reset Hi-Limit.
Circuit Breaker tripped Reset Circuit Breaker.
Power Cord and/or plug are dam-
aged.
Contact your maintenance person or
Authorized Service Agency.
Inoperable Rocker Switch (power
On/Off).
Unit displays one of the following
messages:
Upper IR Heater Fault
or
Lower IR Heater Fault
Failed heater Allow about 10 minutes for the toast-
er to self adjust.
Wire disconnected in IR circuit
Control wires to the Solid State
Relay are disconnected
Adjust the toast quality setting. Refer
to the Operation section of this
manual.
The Solid State Relay has failed
Retainer Ring not locked on plug. Plug power cord in tightly and lock
the Retainer Ring.
Unit displays the following message:
Conveyor Motor Fault
Product is getting stuck in the con-
veyor system or the conveyor sys-
tem is jammed.
Check and clear the vertical and
horizontal conveyors for any stuck
product. Refer to the Operation and
Maintenance sections of this manual
for proper compression settings and
cleaning procedures.
The motor controller circuit has
failed or is inoperable.
Call your Authorized Service Agency
for service.
The unit displays the following mes-
sage:
SSR Failure - System Stopped
A relay has failed preventing proper
heater control
The toaster cannot be operated with
this kind of failure. Contact your
Authorized Service Agency for ser-
vice.
The unit displays the following mes-
sage:
Platen Temp Fault
A heater or relay in the Platen cir-
cuit has failed.
The conveyors will continually adjust
speed to compensate for low Platen
temperature. If the Platen cannot
maintain 525º F (274° C), the unit will
signal an error and stop operating. If
this happens, contact your Authorized
Service Agency for service.
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and
UNPLUGGED before servicing, except when electrical tests are required. Use extreme care during electrical
circuit tests. Live circuits will be exposed.

UNIVERSAL TOASTER UTX-200
17
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
TROUBLESHOOTING
Problem Possible Cause Corrective Action
The unit displays the following mes-
sage:
Platen Fail
NOTE: A Thermocouple which has
become grounded will cause erratic
controller behavior.
The Thermocouple in the Platen
circuit has failed.
The toaster cannot be operated in
Lunch mode with this type of failure.
Contact your Authorized Service
Agency for service.
The unit displays the following mes-
sage:
Platen SSR Fail
A control relay has a short or the
Thermocouple is not pushed into
Platen correctly.
The toaster will open the C1 contac-
tor, disabling the toaster. Contact
your Authorized Service Agency for
service.
The overtemp thermocouple tempera-
ture is greater than 250º F (121° C)
but less than 350º F (177° C). The
unit displays the following message:
Main Blower Fault
There is a problem with the main
convection blower.
Unit will operate normally but this
issue should be addressed by an
Authorized Service Agency.
The overtemp thermocouple tempera-
ture is greater than 350º F or an open
thermocouple condition exists. The
unit displays the following message:
IR Sensor Fail
There is a problem with the main
convection blower.
The toaster will shut down. Allow
the toaster to cool and the restart. If
this condition persists, contact your
Authorized Service Agency for ser-
vice.
Cooling fan speed error. The unit
displays one or more of the following
messages:
Left Fan Fault
Ctrl Hsg Fan Fault
Right Fan Fault
Cooling fan failure. The toaster will operate normally
until the compartment ambient tem-
perature exceeds 150º (66° C). At
this point the toaster will shut down.
Contact your Authorized Service
Agency for service.
Product sticking in vertical conveyor
or product not toasted properly
Dirty Release Sheet. Clean the Release Sheet according
to the Maintenance section of this
manual.
Bun Thickness Compression
Control knob is set incorrectly.
Set the Bun Thickness Compression
Control knob is set to 3.
Product inserted incorrectly into
vertical conveyor.
Refer to the Operation section in this
manual for proper operation proce-
dures. Also refer to the product labels
on the unit.
Unit may not be in the proper oper-
ation mode.
When toasting Muffins or Bagels,
the unit must be in Breakfast Mode.
When toasting Buns, the unit must
be in Lunch Mode. Refer to the
Operation section of this manual.
The unit displays the following mes-
sage:
WARNING! Power Fault
Unplug now!!!
Contactor and control relay failures.
Unit has detected IR current or
rising Platen temperature with the
power off.
Immediately unplug the power cord
and call your Authorized Service
Agency for service. The unit must not
be operated with this kind of failure.

UNIVERSAL TOASTER UTX-200
18 P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
REPLACEMENT PARTS
CAUTION
To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical
equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and
UNPLUGGED before servicing, except when electrical tests are required. Use extreme care during electrical
circuit tests. Live circuits will be exposed.
UTX-200 Components
5
1
2
3
4
6
8
1 0011898 Assy., Bun Buffer 1
2 7000496 Release Sheet, Platen 1
(One pre-installed, 2 packaged)
3* 7000495 Release Sheet, Platen 1
(package of 10)
3 0504310 Bar, Holding 1
4 0021500 Bun Feeder Weldment 1
5 0504371 Breakfast Chute 1
6 0021497 Crumb Tray Weldment 1
7 0700698 Power Cord Assy., 3 Ph 250V, 30A 1
(Mfg. No. 9210800 only)
0700711 Power Cord Assy, 3 Ph, 1
Twist Lock L15-30P
(Mfg No. 9210802 only)
8 2100253 Knob, 1/4” Shaft, Push-On 2
* Not Shown
Item Part No. Description Qty.
For additional replacement parts, contact your
Authorized Service Agency.
You may also contact the factory at
1-877-392-7854 (North America only), or
630-784-1000.

UNIVERSAL TOASTER UTX-200
19
P/N 1010904 Rev. B 03/12
McDonald’s
A.J. Antunes & Co.
NOTES