AOM EAN User manual

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   1
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AOMEANELECTROSTATICFILTERS
EQUIPMENTSPECIFICATIONS
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Tableofcontents
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1DESCRIPTION.......................................................................................................................................................................................2
2GENERALSPECIFICATIONS..................................................................................................................................................................2
3DIMENSIONS........................................................................................................................................................................................4
3.1EAN200.......................................................................................................................................................................................4
3.2EAN300........................................................................................................................................................................................5
3.3EAN400.......................................................................................................................................................................................6
3.4EAN600........................................................................................................................................................................................7
4COMPONENTS.....................................................................................................................................................................................8
5GENERALFUNCTIONOVERVIEW.........................................................................................................................................................9
6CERTIFICATIONANDTESTING............................................................................................................................................................10
7INSTALLATIONGUIDELINES...............................................................................................................................................................11
7.1General.......................................................................................................................................................................................11
7.2Deliveryandhandover................................................................................................................................................................12
7.3Receiving....................................................................................................................................................................................12
7.4Unpacking...................................................................................................................................................................................12
7.5Storage.......................................................................................................................................................................................12
7.6Installationscenarios...................................................................................................................................................................13
7.7Installation..................................................................................................................................................................................13
7.8Accessrequirements...................................................................................................................................................................14
7.9Electricalconnection
...................................................................................................................................................................15
7.10BMSconnection..........................................................................................................................................................................16
7.11PriortoPoweringtheunitON.....................................................................................................................................................16
7.12PoweringtheunitON..................................................................................................................................................................16
8OPERATIONANDMAINTENANCE......................................................................................................................................................17
8.1Priortocookingstart...................................................................................................................................................................17
8.2Cleaning......................................................................................................................................................................................17
8.3Troubleshooting..........................................................................................................................................................................18
9WARRANTYANDCONTACTS..............................................................................................................................................................19
9.1ProductWarranty........................................................................................................................................................................19
9.2Contacts.....................................................................................................................................................................................19
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AOMAUSTRALIAASSUMESTHATTHISDOCUMENTHASBEENTRANSFERREDTOTHEPRODUCTOWNERAND
THATTHEOWNERISFULLYAWAREOFITSCONTENT

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   2
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1 DESCRIPTION
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TheEANSeriesESP,ourhighperformancekitchenexhaustElectrostaticPrecipitators,provideeffectivecontainmentforair
pollutantsandpreventthebuild‐upofflammablehazards.Italsoreducesairductcleaningmaintenancewhilekeepingtheair
freeofirritatingsmokeandgreasyodour.
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OuraircleanersaredesignedbasedontheprincipleofESP“ElectrostaticPrecipitation”.TheESPremovesfineparticlesby
chargingtheparticlesfirstandsubsequentlyprecipitatingthemintocollectorcells.
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TheEANSeriesElectrostaticFiltershavebeeninstalledtotreatthekitchenexhaustofalargerangeofcommercialkitchens
WorldwideaswellasthroughoutAustraliaandNewZealand.PleasecontactyourAOMrepresentativeforprojectexamples.
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TheEANmodelsavailableareEAN200,EAN400,EAN600,EAN660T,EAN800andEAN1200.Moredetailedspecifications
areavailableforeachEANmodeltype.
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2 GENERALSPECIFICATIONS
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Note:TheproductspecificationsonthenextpagehavebeenpreparedforthestandaloneEANmodelsEAN200,EAN300,
EAN400andEAN600.Thesemodelscanbecombinedtoformdifferentspatialarangementsandhigherairflowsasfollows:
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‐TheEAN600TiscomposedontwoEAN300sboltedoneontopofeachotherusingtheprovidedfixingpoints.TheEAN600T
specificationsarethereforeequivalenttotwoEAN300s.
‐TheEAN800iscomposedontwoEAN400sboltedoneontopofeachotherusingtheprovidedfixingpoints.TheEAN800
specificationsarethereforeequivalenttotwoEAN400s.
‐TheEAN1200iscomposedontwoEAN600sboltedoneontopofeachotherusingtheprovidedfixingpoints.TheEAN1200
specificationsarethereforeequivalenttotwoEAN600s.
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   3
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EANModel
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EAN200
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EAN300
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EAN400
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EAN600
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Weight(kg)
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60kg
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75kg
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90kg
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120kg
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Airflow(l/s)
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Maximumairflowfor:
Type3,Type6orlight
Type4cooking
Upto945l/s
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dependingonthe
situation*
Upto1415l/s
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dependingonthe
situation*
Upto1890l/s
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dependingonthe
situation*
Upto2800l/s
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dependingonthe
situation*
Recommendedairflow
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for:
heavyType4orType5
cooking**
470l/s(Speedthrough
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filter2.2m/s,
Efficiency97%)
725l/s(Speedthrough
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filter2.25m/s,
Efficiency97%)
1000l/s(Speed
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throughfilter2.25
m/s,Efficiency97%)
1500l/s(Speedthrough
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filter2.2m/s,Efficiency
97%)
Size(mm)
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690(L)x550(W)x
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650(H)
530(L)x930(W)x
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650(H)
1170(L)x550(W)x
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650(H)
1640(L)x550(W)x
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650(H)
Exhaustoutlet/inlet
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(mm)
480(W)x400(H)
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660(W)x480(H)
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930(W)x500(H)
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1340(W)x480(H)
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Numberofcells(mm)
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1
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cell
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1
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cell
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2cells
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3cells
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Sizeofcells(mm)
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470(L)x325(W)x
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465(H)
300(L)x700(W)x
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455(H)
470(L)x325(W)x
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465(H)
470(L)x325(W)x
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465(H)
HousingMaterial
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Powder‐CoatedGalvanizedSteel(2.0mm)
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Electrostaticcell
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AluminiumAlloy
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(Thickness:1.0mm)
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InsulationMaterial
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Aluminium(II)Oxide
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Testing
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Efficiencyof>95%kitchenexhaustgreaseandsmokeparticle*
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SeebelowTestingsectionformoredetailedinformation
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HighVoltagePower
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Pack
HighVoltage14,000V/LowVoltage
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7,000V
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PowerSupply
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220~240V/1P/50‐60Hz
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PowerConsumption
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
70

‐

140Watt


Resistance(clean)
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25

–
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50padependingonthespeedthoughthefilter
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SeebelowTestingsectionformoredetailedinformation
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*Manufacturespecifications–speaktoAOMAustraliaforarecommendedmaximumairflowbaseduponthe
specificcookingequipment,kitchenexhaustdischargeconditionsandrequirementstoAS1668.2‐2012.
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**ContactyourAOMRepresentative–Figuresprovidedaregeneralrecommendations.Airflowsaredependant
onthecookingequipment,cookingstyle,sensitivityofthedischargepointandoverallprojectrecommendations.
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   4
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3 DIMENSIONS
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3.1 EAN200
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   5
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3.2 EAN300
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   6
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3.3 EAN400
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   7
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3.4 EAN600
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   8
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4 COMPONENTS
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4.1.1 Schematicdiagrams
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   9
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4.1.2 TheEANSerieselectrostaticprecipitatorcomestogetherwith:
‐ 1x1meterpowercord
‐ 1xsetofkeys
‐ Electrostaticcells
‐ Meshprefilters
4.1.3 Listofpotentiallyrequiredreplacementparts
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5 GENERALFUNCTIONOVERVIEW
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5.1.1 TheEANESPunitworkstofiltergreaseandsmokeparticleswithinthekitchenexhaust.
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
Note:TheEANESPunitworksthemostefficientlywhenasuitablepreliminarygreasefilterislocatedwithinthekitchen
exhausthood.AOMrecommendstheuseofAOMStainlessSteelHoneycombFilterswhichhavebeentestedtomeetthe
requirementsofAS1668.2‐2012sectionE5regarding“notdeemedcombustible”materialinaccordancewithsection
AS1530.1.Thefiltershavealsobeentestedtoactasaflamebarrier,thusstoppingcookingflamesfromreachingflammable
greasebuildupwithinkitchenexhausthoodsandducting.
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EANSeriesElectrostatic
Precipitators
VoltmeterESP010
AmperemeterESP020
IndicatorLEDlight(green)ESP030
IndicatorLEDlight(red)ESP031
HighvoltagepowerboardESP040
PrintedcircuitboardESP050
Insulator ESP060
EANcellsprings(L60mm,D19mm)ESP070
EANcellgasket(EAN400andEAN600)ESP080
EANSeriesESPcells
ElectrostaticCellforEAN200/400/600ESP100
PrefilterEAN200/400/600ESP101
ElectrostaticCellforEAN300 ESP110
PrefilterEAN300 ESP111
HighvoltagewireESP120
CellInsulatorESP130

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   10
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Note:Electrostaticprecipitatorsaimatremovingparticles,whichareresponsibleforaproportionoftotalodourdischarges.
However,gasodourparticlesremainintheexhaustdownstreamfromthefilters.AOMrecommendstheuseofAOMOzone
GeneratorstoinjectozoneintotheexhaustdownstreamfromtheESPunitinordertomitigatetheremainingodour.The
overallAOMsystemhasbeenindependentlytestedaspertherequirementsofAS1668.2‐2012andallowsforthe
determinationof“deemedairflowrates”andthedefinitionofengineeredkitchenexhaustdischargesolutions.


5.1.2 Basedonthedifferentcomponents,theEANESPunitfunctionsasfollows
‐ Theprefilteractsasabarrierforlargegreaseandotherparticlematerialfromenteringintotheelectrostaticfilter.
‐ Theelectrostaticcellswhichfunctionasfollows:
o HighVoltage13kVtungstenionisingwireswhicharespringmountedwithinanaluminiumframe
distributeanelectricalchargetoparticlematter.
o Equallyspacedlowvoltagecollectionplatesattractthechargedparticles.Theparticlesslidedownthe
platesintothetraybelow.
‐ TheelectrostaticcellsreceivehighvoltagefromtheEANESPunitthroughtheconnectioninsulatorslocated
withintheunitdoor.Theconnectionbetweenthecellandtheinsulatorisdoneusingconnectingspringslocated
ontheESPcell.Theconnectionbetweenthecellswithintheunitisdoneusingconnectingplatesandsprings
locatedontheESPcells.
‐ Aremovablegreasetraycollectsgreaseandparticlematterthatslidesdownthealuminiumplates.
‐ TheEANESPunitdoorisequippedwith:
o Lockanddoorhandletoopenthedoorandaccesstheunitelectronics
o Voltmeterindicatingthevoltagereceivedbytheunit
o Amperemeterindicatingtheconsumedamperageoftheunit(seebelowfortherecommendedamperage
values)
o ON/OFFswitchandindicatorlights:GreenLEDlightindicatesunitison,REDLEDlightindicatesthatthe
unitrequirescleaningand/orservicing
o Inbuiltcoolingfan:ensuresthattheelectronicsremainataconstanttemperature


6 CERTIFICATIONANDTESTING

6.1.1 Electrostaticfiltersareandprovenandwidelyusedfiltrationmethodforkitchenexhaust.ASHRAESystems&
Equipment1996testingresultsconcludedthat"Electronicaircleanerscanbehighlyefficientfiltersusingelectrostatic
precipitationtoremoveandcollectparticulatecontaminatessuchasdusts,smoke,andpollen.Thedesignation
electronicaircleanerdenotesaprecipitatorforHVACairfiltration.Thistypeofaircleanercanremoveandcollect
contaminateswithanaverageefficienciesupto98%,whentestedinaccordancewithASHRAEStandard52.1.
6.1.2 TheAOMFILTRAIRsystemiscurrentlytheonlysystemonthemarketthathasbeentestedandcertifiedbya
recognisedAustralianagencytofiltercommercialkitchenexhaust.TheUniversityofSydneycarriedoutefficiency
testingonaType4cookingexhaustasperAS1668.2‐2012:Highgrease,mediumheatproducingequipmentsuchas
countertopbarbecuesandgasfireddeepfatfryers(certificateavailableonrequest).
6.1.3 Testswerealsocarriedoutonadoublepasssetup(twoelectrostaticfiltersinseries)andresultsweresituatedoutof
thetestingprotocolrange(rangewasbetween0.5‐900micron).TheseindependenttestingresultsplaceAOM
AustraliaattheforefrontofkitchenexhaustfiltrationinAustraliaandNewZealand.Nootherkitchenexhausthoodon
themarketisabletoindependentlycertifyafiltrationefficiencyspecifictokitchenexhaustairflows.
6.1.4 Thelaboratorytestresultshavebeenconfirmedbyin‐situtests.Independenttestwerecarriedoutduringhighvolume
cookingsessions(lunch)ataheavytype4cookingtenancy(gaschargrillingofsteaks,meat,burgers,bacon).Particle

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   11
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samplingwasundertakenbeforeandafteranAOMEANSerieselectrostaticprecipitatorswithafacevelocityof2.5
m/sandconcluded:
Theseresultsindicatethatthekitchenexhausttreatmentsystemstestedareinouropinioncapableofachievingan
equivalentfiltrationefficiencyofatleast98%.Thisisassumingregularmaintenanceiscarriedouttoensurethesystems
areoperatingcorrectly.
6.1.5 Note:Definedtestingrangesfollowtypicalparticlesizesfortheexhaustemissionsfromkitchenexhaustsasdefinedin
AIRAHTechnicalBulletin2016:FireSafetyKitchenHoodExhaustSystems:
‐ Smoke:upto0.5micron
‐ Greasesteam:0.5–6micron
‐ Greasesplatter:greaterthan6micron

6.1.6 AOMEANSeriesElectrostaticPrecipitatorsmanufacture
filtrationefficiencytestswerecarriedoutonanEAN200
electrostaticprecipitatorbasedontheefficiencyratetest
methodUSEnvironmentalProtectionAgency(EPA)/Taiwan
EnvironmentalProtectionBureaustandard.Testingwas
carriedouton‘Chinesecookingtype’oilsmokeasatesting
sampleatdifferentspeedsthroughthefilter(equivalenttoa
heavyType4cooking).Filtrationefficiencyandresistanceofthe
filterwasdeterminedforthesedifferentspeedsasshownonthe
followinggraph.



6.1.7 AOMEANESPfiltersareindependentlycertifiedtothefollowing:
‐ CEcertifiedtoEuropeanDirective2004/108/ECforelectromagneticcompatibility(certificateavailableon
request).
‐ TUVReinlandtestedandcertifiedforconductedemissionsandradiatedemissionsbasedonFCCPart18.

6.1.8 IndependentodouremissionstestingofAOMElectrostaticfiltrationandOzoneinjectionequipmentinstalledata
McDonald’srestaurantbyaNATA‐AccreditedTOUSydneyLaboratorytoAS/NZS4323.3:2001Standardfoundthatthe
AOMsystemhad:
‐ Alowerlimitodourdestructionefficiencyof69%
‐ Anupperlimitodourdestructionefficiencyof86.6%
‐ Ameanodourdestructionefficiencyof79.6%


7 INSTALLATIONGUIDELINES

7.1 General

7.1.1 OnlyqualifiedpersonnelshouldinstalltheEANESPunit. 
7.1.2 Personnelshouldhaveaclearunderstandingoftheseinstructionsandallapplicablelocalandnationalbuildingandfire
codes.
7.1.3 Personnelshouldbeawareofgeneralsafetyprecautions.

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
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
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7.1.4 BuildingCodeofAustraliaguidelinesshouldbefollowedforallhangingandsupportingoftheequipment.
7.2 Deliveryandhandover

7.2.1 DeliveryoftheequipmentwillbecompletedoncethefullinvoicedamounthasbeenreceivedbyAOM.
7.2.2 DeliveryoftheequipmentwillbecompletedtotheaddressasindicatedbytheClientandbymeansoftheagreed
logistics.
7.2.3 Unlesstheclientrequestsotherwise,thedeliverywillbeensuredtotheclosestsuitableaccesspoint,atwhichpoint
thehandoveroftheequipmentiscomplete.
7.2.4 Alternatively,theclientcanorganisetohavetheproductpickedupatanAOMwarehouse,atwhichpoint,handoveris
completed.
7.2.5 Unlessotherwisementioned,costofdeliveryincludingfreightandanyadditionalhandlingcosts(includingcrating),
arenotincludedintheAOMquotedpriceandwillneedtobeorganisedonceadeliveryaddressisprovided.
7.2.6 TheequipmentwillbedeliveredattheagreeddeliverydateandfollowingonfromAOMAustraliaqualitycontrol
testingontheequipment.
7.3 Receiving

7.3.1 Uponreceivingtheproduct,checktoensureallitemsareaccountedforbyreferencingthedeliveryreceiptorpacking
list.
7.3.2 Inspecteachcrateorcartonforshippingdamagebeforeacceptingdelivery.Alertthecarrierofanydamagedetected.
Thecustomerwillmakeanotationofdamage(orshortageofitems)onthedeliveryreceiptandallcopiesofthebillof
ladingwhichiscountersignedbythedeliveringcarrier.
7.3.3 Ifdamaged,immediatelycontactyourAOMRepresentative.AnyphysicaldamagetotheElectostaticPrecipitator
afteracceptanceisnottheresponsibilityofAOM.
7.4 Unpacking

7.4.1 Verifythatallrequiredpartsandthecorrectquantityofeachitemhavebeenreceived.
7.4.2 Ifanyitemsaremissing,reportshortagestoyourlocalRepresentativetoarrangeforobtainingmissingparts.
7.4.3 Confirmationofshipment(s)mustbelimitedtoonlyitemsonthepackinglist.
7.5 Storage

7.5.1 Unitsareprotectedagainstdamageduringshipment.Iftheunitcannotbeinstalledandoperatedimmediately,
precautionneedstobetakentopreventdeteriorationoftheunitduringstorage.
7.5.2 Theuserassumesresponsibilityoftheunitandaccessorieswhileinstorage.AOMwillnotberesponsiblefordamages
duringstorage.
7.5.3 TheidealenvironmentforstorageoftheElectrostaticPrecipitatorisindoors,abovegrade,inaclean,dryatmosphere
thatissealedfromtheelements.Whileinstorage,inspecttheequipmentroutinelyandeliminateanypossiblesources
ofmoisture,dirtorotheraccumulations.
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
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rev1,22/09/2016   13
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7.6 Installationscenarios

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Note:TheEANESPfilterscanbefireproofed.Onlythefrontpanelaccessdoorneedstoremainaccessible.
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7.6.1 AOMEANESPfilterscanbeinstalledusingdifferentconfigurationsbasedontheoveralltotalairflowandthe
requirementsofthefiltrationefficiency.

Singlepassfiltration

Stacked

Doublepassfiltration

Singlepassunitinstalledoutdoors


withaprotectiveweathercover
EAN

stacked

configurations

forhigher

airflows(EAN600T,800,1200)

Highcontaminant

exhaust&/orsensitive

dischargepointrequiresveryhigh
filtrationefficiency


7.7 Installation


Note:Whenproperlymaintained,theElectrostaticPrecipitatorwillensurehighefficiencyfiltrationofsmokeandgrease
particles.Tomaximisetheunit’scapacity,itisrecommendedtoplacetheunitsascloseaspossibletothekitchenexhaust
hoodsandonthenegativesideofthefan,thusensuringthatgreaseisfilteredprior.Greasebuildupinductsandfansisbotha
healthandsafetyhazard.



Note:TheEANESPunitcanbesetupfortheairflowfromrighttoleftorlefttoright.Whenorderingtheunit,specifythe
airflowdirectiontotheAOMRepresentative.

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7.7.1 TheEANESPunitisdesignedtobepositionedwithinthekitchenexhaustductrun.
7.7.2 Theidealinstallationpositionisascloseaspossibletothekitchenexhausthood.Thisisalsothebestpositionto
maintainandcleantheunit.
7.7.3 TheEANESPunitshouldbeinstalledinapositionwitheasyaccessforcleaningpurposes.Seethemaintenancespace
requirementsontheabovefiguresandthebelowrequirementsforaccessandcleaning.

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   14

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7.7.4 IftheEANESPunitcannotbeinstallednexttotheexhausthood,connecttheunitwithastraightductofaminimumof
onemetreontheinletandoutletside,orifusingabendmakesureitisfittedwithveins.Thiswillbalancetheairwithin
theESPunit.
7.7.5 TheairflowvolumeandairvelocitythroughtheEANESPunitshouldbebelowtheratedvolume/velocity.Seethe
aboveequipmentspecificationsforrecommendedvaluesandcontactyourAOMRepresentativeforareviewofthe
specificfiltrationrequirements.
7.7.6 TheEANESPunitshouldbeinstalledinahorizontalposition.Theunitshouldnotbeinstalledupsidedown.Ifyouhave
nominatedanincorrectairflowdirectionthencontactyourAOMRepresentativeandtheywillguideyouthroughthe
stepstoreconfiguretheEANESPunit.
7.7.7 Toensurehighfiltrationefficiency,theEANESPunitshouldbeinstalledonthenegativesideofthefan.Airturbulence
onthepositivesideofthefanmaydecreasethefiltrationefficiencyoftheunit.
7.7.8 TheEANESPunitshouldbepositionedwithaminimumseparationdistanceof1mfromthefan.
7.7.9 Finally,itisrecommendedthattheEANESPunitbewiredupsothatitisautomaticallypoweredwhentheexhaustfan
isrunning.
7.7.10 TheEANESPunitcanbeinstalledoutside(onrooftops,alongoutsideductruns,etc.),however,theunit’selectrical
consoleneedstobecoveredbyaweatherproofbox.
7.8 Accessrequirements

7.8.1 Accesstotheelectrostaticfiltersneedstobeguaranteedinordertoensureremovaloftheelectrostaticcellsfor
cleaningaswellasmaintenanceandtroubleshootingoftheelectricalconsolebox.
7.8.2 Allaccessrequirementsincludingpanels,hatches,pathsandworkingplatformsneedtobeinstalledfollowing
applicableOccupationsHealthandSafetyGuidelines.
7.8.3 TherequiredmaintenancesspaceasshownpreviouslyneedstobeguaranteedinordertoopentheESPunitdoorand
toremoveandreplacetheelectrostaticcells.
7.8.4 Ageneralaccesspathofatleast1minwidthneedstobeguaranteedfromthepointofentrytothebuildingtothe
pointofservicingtheEANESPunit.
7.8.5 ThefollowingaccessrequirementsneedtobeguaranteedfordifferentESPunitlocations.
7.8.6 EANESPunitinstalledinaceilingspaceandaccessibleviaaceilingaccesspanel.ThisimpliesthattheEANunitis
positioneddirectlyontopoftheceilingandthattheunitcanbeservicedwithouthavingtoentertheceilingspace.
‐ TheaccesspanelneedstobeinstalledfollowingapplicableOccupationalHealthandSafetyGuidelines.
‐ Theaccesspanelneedstoguaranteeaminimumloadof100kg.
‐ Theaccesspanelneedstoguaranteeminimumdimensionsandbepositionedasperthefollowingfigure.
‐ Themaintenanceareaneedstobeequippedwithaworkingplatform.

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   15
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7.8.7 EANESPunitinstalledinaceilingspaceandrequiringphysicalpresenceinsidetheceilingspacetobeserviced.
ThisimpliesthattheEANunitispositionedawayfromtheaccesspaneltoapointwheretheservicetechnicianneeds
tophysicallyentertheceilingcavitytoservicethemachine.
‐ Theaccesspaneltotheceilingspaceneedstomeettheaboverequirements.
‐ AsecureaccesspathneedstobeguaranteedbetweentheaccesspanelandtheEANESPunit.
‐ Asecureworkingplatformneedstobeplacedinfrontoftheunit.
7.8.8 EANESPunitinstalledalonganopenduct,eitherindoorsoroutdoors.ThisgenerallyimpliesthattheEANESPunits
arevisibleandarelocatedatacertainheightthatmayrequiretheuseofaremovableworkingplatform(typescissor
lift).TheavailablespacedirectlybelowtheEANESPunitdoorsneedstoensurethatasafeworkingplatformcanbe
installedinordertoservicetheunits.
7.8.9 EANESPunitinstalledinaplantroom.AnaccesspathfromtheplantroomentrypointtotheEANESPunitdoorofa
minimumwidthof1mandtheminimumdoormaintenancespaceinfrontoftheESPunit’sdoorasshownintheabove
figuresneedtobeguaranteed.Shouldtheplantroombelocatedabovelevel1,anaccessliftisrecommendedinorder
todecreasethetimerequiredforservicing.
7.8.10 EANESPunitinstalledonarooftop.TheoverallaccessfromthebuildingentrypointtotheEANESPunitneedsto
followthepreviousrecommendations.Accessusingverticalladdersshouldbelimitedtoamaximumof1.5min
height,sinceaservicetechnicianwillneedtocarrycleananddirtyESPcellsweighingbetween10‐15kg.

7.9 Electricalconnection


Warning:ThoughtheEANESPunitisapluginandplay,itisrecommendedthattheoverallelectricalinstallationbecarriedout
byalicencedelectrician.


7.9.1 Plugthegeneratorelectricalleadtoa10ampcircuitpowerpoint.
7.9.2 Thepowerpointshouldbeinterlockedwiththefanswitch.Whentheexhaustfanswitchisactivated,thevoltmeter
shouldindicated240Volt.
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   16
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7.10 BMSconnection
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7.10.1 TheEANESPunitisequippedwithtwoBMSrelayswithintheelectricalconsole(seeabovefigures)whichshouldbe
connecteduseda4coreelectricalcable.
7.10.2 TheinformationrelayedaswellastheAOMstandardcableconnectionsare:
‐ POWER:useconnectionpoints1/2toconnecttored/blackcable.
‐ FAULT:useconnectionpoints3/4connecttored/whitecable.
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7.11 PriortoPoweringtheunitON

7.11.1 AOMcompletesafullsystemtestpriortodispatchoftheequipment,meaningthattheEANESPunitcanbeplugged
inandusedimmediately.
7.12 PoweringtheunitON

7.12.1 PresstheswitchON‐OFFtoON.TheredLEDlightwillswitchonforafewseconds,thentheoperatinggreenLEDwill
illuminate.
7.12.2 Abuzzingsoundwillindicatethathighvoltageisrunningthroughtheelectrostaticcells.
7.12.3 Theamperemeterwillindicatetheamperagetheunitisdrawinginamps:


EAN200

EAN300

EAN400

EAN600

Min:


0.2amps

0.2amps

0.2amps

0.2amps

Max:

0.6amps

0.6amps

0.8amps

0.8amps

Defaultfactorysetting:


0.3amps

0.4amps

0.5amps

0.7amps



7.12.4 AOMwilldispatchtheEANESPunitprogrammedonthedefaultfactorysetting.Anymodificationstotheamperage
oftheunitshouldbedoneinconsultationwithyourAOMRepresentative.
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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   17
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8 OPERATIONANDMAINTENANCE
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8.1 Priortocookingstart

8.1.1 AOMrecommendshoweverthatfullmechanicalcommissioningshouldbecompletedpriortocookinginorderto
ensurethatdesignairflowsarerespectedsothattheESPunitoperateswithinthedesigncapacity.
8.2 Cleaning

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Note:AnAOMcleaningprotocolcorrespondingtothepurchasedEANSeriesElectrostaticPrecipitatorisattachedtothis
documentandistobefollowedbythedesignatedcleaningcompany.
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AOMAustraliacanprovidecleaningandmaintenancespecificallytailoredtotherequirementsofthefiltrationequipment
andtothecookingtype.PleasecontactyourAOMRepresentativetoorganisethisservice.
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Note:Cleaningoftheelectrostaticprecipitatorsgenerallyrequirestheadditionalpurchaseofreplacementcellsand
potentiallyprefilters.

AOMAustraliaprovidesadiscountedpackagepriceforsparecellsandprefilterswhen:1.Thesearepurchasedtogether
withtheEANESPunitor;2.ThesearepurchaseifanAOMcleaningcontractissigned.

Itisessentialthattheenduserbemadeawareofthisrequirement.
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8.2.1 CleaningandperiodicmaintenanceisvitaltoensureoptimalperformanceoftheAOMEANunitsandminimiseservice
requirements.
8.2.2 Inordertoensureefficientcleaningofthefiltrationequipment(electrostaticcellsandpotentiallytheprefilters),itis
recommendedthatsparesetsoffiltersbepurchased.PleasecontactyourlocalAOMRepresentativetoreceivefurther
information.
8.2.3 Everycookingstyleisdifferent,howeveronaveragethefollowingcleaningscheduleapplies.Thesearebasedupon
standardrestaurantopeninghours:
 Lightcooking:everysixweeks
 Mediumcooking:everyfourweeks
 Heavycooking:everytwoweeksorweeklyforcharcoal/solidfuelcooking.


Warning:Thekitchenexhausthoodelectrostaticfiltersusehighvoltagetocapturegreaseandsmokeparticles.Theremovalof
theelectrostaticcellsistobecarriedoutbyatrainedprofessional.



Warning:IfperiodiccleaningisnotcarriedoutontheEANunit,thiscausesadditionalstrainontheunitcomponentsandmay
causecomponentstofault.AssoonastheredLEDindicatorlightisON,theunitcellsneedtobecleaned.

TheAOMlimitedwarrantyontheEANunitwillbevoidifperiodicmaintenanceoftheEANunitisnotguaranteed.

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   18
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ItisessentialthattheEndUserbemadeawareoftheO&MrequirementsrelatedtotheEANESPunit.
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IftheredLEDindicatorlightswitchesonsystematicallybetweencleaningregimesthecleaningscheduleshouldbe
adjustedaccordingly.
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8.2.4 Assoonastheredlightilluminates,theunitcellneedstobecleaned.IftheEANESPunitisnotvisible,AOMproposes
aremoteindicatorthatcanbeinstalledinthekitchenandlinkedtotheEANunits.
8.2.5 WhencleaningtheAOMequipment,donotusecausticchemical.ThechemicalcoulddamagethealuminiumESPcell.
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8.3 Troubleshooting
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Note:Alltroubleshootingshouldbeperformedbyqualifiedpersonelandextremecautionshouldbeusedwhenworkingonthe
EANESPunitelectricalboards.
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Problem:TheEANESPunitdoesnotpowerON(nogreenLEDlight/novoltage)
Havetheelectricalconnectionsincluding
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thefan
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interlockbeendoneasperAOMspecifications?Check240VpowerreachestheunitwhenthefanisswitchedON
If240Vpowerreachestheunit,isthefusecontinuity
onthePCDassured(redlightonthePCB)?
Ifnot,replacethefuse
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Ifyes,theissueiswiththePCBwhichisfaultyandneedstobe
replaced.
Problem:TheEANESPunitpowersONbuttheamperagefluctuatesanddoesnotsettletoafixedamount
Hastheunitbeenproperlycleanedand/oristhered
LEDlightshowingonthedoor?
TheEANESPunitneedstobecleanedasthebuildupofgreaseand
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othercontaminantshasaffectedtheelectricalconnectionsofthe
unit.
Havethecellsbeenremovedandreplacedwithinthe
unit?
Ifyes,theconnectionsbetweentheEANunitandthecell,aswellas

betweenthecellsneedtobecheckedasfollows:
‐ TheEANESPunitinsulatorssituatedonthedoorarefreefrom
grease
‐ Thecellsareequippedwiththerequiredspringsandgasketsand
alltheconnectionsareensured.
Problem:TheEAN

ESP

unitpowersONbuttheamperagefluctuatesanddoesnotsettletoafixedamount

–
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anelectrical

dischargecanalsobeheardwithintheunit.
Havethecellsbeenremovedandreplacedwithinthe
unit?
Ifyes,thecellsneedtobecheckedforanyvisibledamage,

particularlyinthecasewherealuminimumplatesarebentand
touching.
Hasacellbeendamaged?Ifyes,attempttofixanymechanicaldamagetothecellsorreplace
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thecellwithanothercleancell.
Problem:TheEANESPunitpowersONbutnoamperageisshownontheamperemeter
Wasthisobservedbeforeorafterthechangeoverof
electrostaticcells?
If

after,

oneofthecellshasafault.Removethecellsandreviewthe
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cellsincludingcheckingthatthethehighvoltagewiresareall
attached.

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AOMAUSTRALIA
21/54BeachStreetKogarahNSW2217TelSales1300903788Service1300904088
www.aomaus.com.auemail[email protected]
rev1,22/09/2016   19
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Ifnovisibledamagetothecells,itisaproblemwithacellinsulator
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andthecellsneedtobetested.
Ifthishasoccurredspontaneously,hastheEANESP
unitbeenperiodicallycleaned?
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Ifno,theunitwillneedtobecleanedandafullservicecarriedout.
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IfthishasoccurredspontaneouslyandtheEANESP
unitbeenperiodicallycleaned,then
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TheissueiswiththeEANESPhighvoltageboardwhichneedstobe
replaced.
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Problem:Theunitisworkingcorectly,butsparkingcanbeheard
HastheEANESPunitbeenperiodicallymaintained?
Ifno,theunitwillneedtobecleaned.
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Ifyes,thisisgenerallycausedbylargerparticlesbeenbrokendownin
theEANESPunit.ContactyourAOMRepresentativeifthenoise
persists.
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9 WARRANTYANDCONTACTS
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9.1 ProductWarranty
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9.1.1 AOMprovidesalimitedwarrantyformetropolitanareasineachstateofAustraliasubjecttothepointsdetailed
hereunder.
9.1.2 Tovalidatethewarranty,theEANESPunitshallbeinstalledandmaintainedasperAOMspecifications.
9.1.3 ThewarrantyperiodbeginsatthedateofdispatchofEANESPunit.
9.1.4 AnEANESPunitiswarrantedtobefreefromdefectsand/orworkmanshipforaperiodofone(1)yearfromthedateof
dispatch.
9.1.5 Asparepartiswarrantedtobefreefromdefectsand/orworkmanshipforaperiodofninety(90)daysfromthedateof
dispatch.
9.1.6 IfaclientisnotabletoprovethattheequipmenthasbeencleanedandmaintainedasperAOMrequirements,thismay
becausetovoidthewarranty.Tothiseffect,itisrecommendedthatmaintenancelogbookbekeptonthepremises.
9.1.7 Thewarrantyfornewequipmentandsparepartcoverstherepairorreplacementofthedefectivepartandincludes
labour.
9.1.8 AnyclaimmustbepresentedtoAOM.NowarrantyrepairswillbegrantedwithoutAOMwrittenconsent.
9.1.9 Theabovelimitedwarrantydoesnotapplytodamageresultingfromaccident,alteration,misuse,mishandlingorif
theserialnumberisremovedordefaced.ThisextendstotheEANESPunitelectrostaticcells.
9.1.10 AOMquotesequipmentingoodfaithaccordingtodatasuppliedbyothers.AOMcannotbeheldresponsibleforthe
following:productperformanceissues(excessivedischargeofsmoke,greaseandodour)arisingfromductdesign,fan
selection,unknowntypeofcooking,airvelocityandfailuretoperformmaintenanceprocedures.
9.2 Contacts
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9.2.1 Foranyquestionsconcerningtheinformationprovidedinthesespecifications,pleasecontactyourdedicatedAOM
Representative.ContactdetailscanbefoundontheAOMwebsitewww.aomaus.com.au/Local‐Contacts
9.2.2 ForanyservicingandmaintenanceissuespleasecontacttheAOMAustraliaServiceTeamoneither1300903088orby
sendinganemailto[email protected].

AOMAUSTRALIA
21/54BEACHSTKOGARAHNSW2217Tel(sales)1300903788Tel(service)1300904088
www.aomaus.com.auemail[email protected]
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AOMAUSTRALIAEANSERIESELECTROSTATICFILTERS
REQUIREDCLEANINGPROTOCOL
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1.1 ReporttoCustomer(owner/storemanager)andfulfilsiteobligations,e.g.signin,ensureprocedurefor
accesstounitisadheredto.
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1.2 CheckESPConsoleunitdisplaypanelandtheOzoneGenerators(Ifapplicable)andnotestatusof
indicator/alarm(redlight/greenlight,LEDdisplay)aswellasvoltmeterandamperemeterreadings.Note
thestatusontheServiceChecklist.
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1.3 PowerdownthefiltrationsystemusingtheON/OFFswitchontheelectricalconsolebox.Wait
recommendedtimeframebeforeopeningtheEANunitdoorandremovingthefilters.
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1.4 PreparesafeaccessbetweenthetenancyandthemaintenancevehicleaswellasundertheEANunitforthe
removaloftheelectrostaticcells.
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1.5 RemoveplasticventstoaccessfiltersontheOG35ozoneunits.Brushdownfiltersandreplace(orreplace
whererequired).RecordOG35statusonServiceChecklist.
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1.6 Ensurethatthereisnoresidualcurrentontheelectrostaticcell(s).Removeelectrostaticcellsforcleaning.
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1.7 Removethegreasetray.Dischargegreaseintotheavailablegreasetrap.Cleanandreplacethegreasetray.
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1.8 CleanthecellguidesthroughoutthewholeEANunit,wheretheelectrostaticcellsarepositioned.Cleanthe
cellinsulators.
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1.9 VisuallyinspecttheEANunitforcontaminationand/ordamagedcomponents.
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1.10 ReportanydamagedcomponentsorwiringontheServiceChecklistandtakephotographicevidence.
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1.11 InsertcleanelectrostaticcellsintotheEANunitmakingsurethatallcontactsareestablishedeither
betweenthecells(springtoplate)andbetweenthecellandtheEANunit(springtoinsulator).
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1.12 SwitchpowerONfortheESPConsoleandtheOzoneGenerators.Checkandreporttheunitdisplaypanel
andnotestatusofindicator/alarm(redlight/greenlight)notestatusofindicator/alarm(redlight/greenlight,
LEDdisplay)aswellasvoltmeterandamperemeterreadings.NotethestatusontheServiceChecklist.

1.13 Removethedirtyelectrostaticcellsfromthetenancyusingtheclearedaccesspath.

1.14 Complete,sign,takepictureandfileinthededicatedfoldertheServiceChecklisttogetherwiththeclient
(owner/storemanager).

1.15 ReporttoAOMdamagedcomponentswhereworkrequiredfallsoutsideofscopesothatmaintenancecan
bearranged.

1.16 CleanelectrostaticfiltersutilizingAOMapprovedprocess.