AOS Micro Series User manual

AOS High Speed Cameras
Camera Manual
Micro Series
AOS Technologies AG
Taefernstrasse 20
CH-5405 Baden –Daettwil, Switzerland
Tel: [phone] / fax [phone]
[e-mail]
www.aostechnologies.com
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AOS High Speed Cameras Version 1.0.1
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1INTRODUCTION ....................................................................................................... 4
Unpacking / Check of completeness ................................................................................ 4
2CONNECTING THE CAMERA TO A PC ........................................................................... 5
2.1.1 Visual inspection ............................................................................................... 5
2.1.2 Connection of Micro Series Junction Box and Power Supply ................................... 5
3INSTALLATION OF THE CONTROL SOFTWARE AND CAMERA DRIVERS ............................... 6
4OPERATION OF THE HIGH SPEED CAMERA ................................................................... 6
4.1.1 Adjusting the backfocus ..................................................................................... 6
4.1.2 Status LED’s ...................................................................................................... 7
5OPERATION MODES ................................................................................................. 9
5.1.1 Live mode ......................................................................................................... 9
5.1.2 Pre-triggering mode ........................................................................................... 9
5.1.3 Recording mode ................................................................................................. 9
6MULTI CAMERA SETUPS ..........................................................................................10
6.1.1 Multi camera systems without frame synchronization ..........................................10
6.1.2 Frame Synchronization ......................................................................................11
6.1.3 Multi camera systems with frame synchronization ...............................................12
7MAINTENANCE .......................................................................................................13
7.1.1 Lenses .............................................................................................................13
7.1.2 Cleaning the AOS High Speed Camera Infrared filter ............................................13
8TROUBLESHOOTING ................................................................................................14
9APPENDICES ..........................................................................................................15
9.1 Description of external input and output signals ....................................................15
9.1.1 Power connector ..............................................................................................15
Connector reference .................................................................................................15
9.1.2 Trigger connector .............................................................................................15
9.1.3 Sync In connector .............................................................................................15
9.1.4 Sync Out connector ...........................................................................................15
10 CE DECLARATION ...................................................................................................16
11 LIMITED LIABILITY ..................................................................................................17
12 OPTIONS AND ACCESSORIES ....................................................................................18
12.1.1 Camera Hubs ....................................................................................................18
12.1.2 Motion Analysis ................................................................................................18
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For information please contact us at:
AOS Technologies AG
Taefernstrasse 20
5405 Baden –Daettwil, Switzerland
Tel: [phone]
Fax: [phone]
Web
www.aostechnologies.com
[e-mail]
Please also refer to your AOS Technologies representative in your area.
List of manual revisions
Rev
Date
Release notes
1.0.0
12.04.2017
Release Micro Series
1.0.1
20.02.2020
Corrigendum
AOS Technologies is under no circumstances responsible for any loss of
data, interpretation of measurements and/or interpretation of recordings
taken with the camera. It is the sole responsibility of the user to
successfully record and/or interpret any inf ormation collected by using
this camera.
Copyright
The information in this manual is subject to changes without any prior notice and supplied “as
is”. AOS Technologies makes no warranty of any kind with rega rds of the information provided
herein. This limitation includes but not limits to implied warranties of merchantability and
fitness for a particular purpose AOS is under no circumstances liable for errors contained
herein nor for incidental or consequential damages from the furnishing o f this information No
part of this manual may be photocopied or in any other means copied unless a written consent
of AOS Technologies explicitly allows such procedures.
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1Introduction
CONGRATULATIONS! By purchasing an AOS High Speed Camera, you have acqu ired a versatile,
future oriented, self-contained digital camera system. AOS Technologies AG has combined
advanced camera features with easy to use software to create a solution for your high -speed
recording needs. The intent of this manual is to provide the information required for a smooth
operation of the AOS Micro Series Cameras.
Unpacking / Check of completeness
Unpack your camera from its transport box and check if all accessories are complete
Standard scope of delivery is:
Qty
Descr iption
1
AOS Micro Series High Speed Camera
1
Micro Series Junction Box
1
Power Supply
1
Camera data and I/O cable 3.0m
1
CAT6 Ethernet cable 5.0m
Standard scope of delivery may vary from model, territory and distributor.
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2Connecting the camera to a PC
Prior the first use of your new AOS high speed camera, certain steps need to be followed for a
successful start.
2.1.1 Visual inspection
Unpack the camera and visual inspection. Check for any visible damages.
2.1.2 Connection of Micro Series Junction Box and Power Supply
The Micro Series Cameras are equipped with an all -in-one connector for Ethernet, Power,
Trigger and Sync. To split up these signals the Junction Box is used.
Connect your AOS Micro Series high speed camera following these steps:
-Connect the all-in-one cable to the Micro Series Camera and the Junction Box.
-Connect a trigger cable to the Junction Box if required.
-Connect the CAT6 Ethernet cable to the Junction Box and to the port on your PC.
-Connect the DC-Adapter to the Junction Box.
-Connect the DC-Adapter to mains (110…230VAC).
-Check if the cameras “ DATA” LED starts flashing.
-Set the IP address of the Ethernet adapter on your PC to 10.0.0.100. Refer to the quick
start guide how to set the IP address.
-Imaging Studio V4 guides you thru installation when connecting camera first time .
The input range of the Junction Box is 9 to 36VDC. If applying more than
36VDC serious damage of the camera results. Such damage is not covered
by the warranty.
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3Installation of the Control Software and Camera drivers
Please refer to the “AOS Imaging Studio V4 Manual” and “Installation guide”, also to be found
on the included CD.
4Operation of the High Speed Camera
The operation is primarily done by using the included AOS Imaging Studio camera control
software. Therefore, all functions and instructions how to operate the camera can be found in
the “AOS Imaging Studio Manual” (to be found as a pdf file on the included CD).
Please follow the manual carefully to execute all operations.
In case of uncertainties or questions, please do not hesitate to contact your AOS distributor
or our support engineers.
4.1.1 Adjusting the back focus
If the focus on a particular lens cannot be set properly the back focus distance of the camera
may be too short for this lens. To adjust the back focus unscrew the lens and use some of the
0.2mm brass distance rings. Start with a single 0.2mm ring and see this corrects the focusing
issue. If the lens can still not be focused properly add another 0.2mm ring.
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4.1.2 Status LED’s
Your high speed camera has a number of Status LED’s on its front panel to indicate operation
modes and error codes. The LED’s indicate
-operation mode
-power status
-data transfer information
Explanation
LED off
LED permanently green
LED blinking green slowly
LED blinking green fast
DATA LED
Remarks
Camera not powered
Camera powered, no PC
connection
Camera is powered, LED is slowly getting brighter
and darker.
or
Transferring data
Depending on the current data acquisition rate
the LED blinks with a lower or higher frequency
or is constantly on.
SYNC LED
Remarks
No sync
Camera is not externally synced
Sync ok
Camera is externally phase-lock synced
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ARM LED
Remarks
Not armed
Camera is not armed. Arm camera via the
corresponding software function.
Camera armed, acquiring
pre-trigger images
The camera is acquiring the pre -trigger images.
The pre-trigger buffer is not yet filled
completely.
Camera armed, ready to
trigger
The pre-trigger buffer is full. The camera is ready
to receive a trigger signal.
Camera triggered, recording
completed
The post-trigger buffer is full. The camera
memory contains a recorded sequence.
ACT LED
Remarks
No Ethernet activity
Ethernet activity
Data is transferred between the camera and the
PC.
LINK LED
Remarks
No Ethernet link established
Ethernet link established
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5Operation Modes
Micro Series High Speed Camera basically has 3 operation modes. Understanding the
functionality of the camera is essential for best operation.
5.1.1 Live mode
In this mode the camera is being parameterized and setting of the scene is performed. By
clicking the film spool button the camera goes into Live mode. If a recording resides in the
camera memory it has to be deleted first before being able to enter Live mode.
5.1.2 Pre-triggering mode
When parameterized and setting of the scene is finished click the green button to set the
camera into recording mode. The live image freezes in recording mode. This due to camera
resources absorbed for recording of images .
If a pre-trigger time is selected the camera fills the pre-trigger recording buffer first and then
waits for the trigger signal. The ARM LED on the camera is bl inking.
When you put the camera into recording mode via the PC, be sure you
have not disconnected the Ethernet link. The Ethernet link may be
disconnected after the camera is in recording mode.
5.1.3 Recording mode
In this mode the camera finishes the ongoing recording and then awaits access . As long as
data is in the camera the green “ARM”LED is constantly on. Download the data to your PC.
To be able to start a new recording and go back to live mode the data in th e camera has to be
deleted first.
After a recording has been deleted from the camera memory it can no
longer be recovered! Make sure to download the recording to your PC
prior to deleting it from the camera memory.
Live
Pre-
triggered
Recording
Trigger
„armed“
„triggered“
Input signals
/ commands:
Set camera in
recording
mode
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6Multi camera setups
The GigE data interface of the AOS high speed cameras, together with the AOS Imaging Studio
software, allows connecting and using more than one high speed camera to one control PC.
6.1.1 Multi camera systems without frame synchronization
If cameras have to, or can, be operated independently (without frame synchronization), the
cameras can simply be connected using their GigE data interface and CAT6 cables. To bridge
longer distances, commercially available GigE network components like Bridges, Hubs and
Routers can be used.
The trigger signal has to be provided to each individual camera using 2-wire trigger cables.
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6.1.2 Frame Synchronization
For accurate motion analysis, cameras have to be synchronized to make sure each frame starts
at the very same time to avoid time slip:
Time slip due to failing synchronization
Phase lock frame synchronization
Cam 1:
Clock 999.998Hz
Cam 2:
Clock 1‘000.002Hz
Frame 1
Frame 2
Frame 4
Frame 3
Frame 5
Frame 1
Frame 2
Frame 5
Frame 4
Frame 3
Trigger T0
Cam 1:
Clock 1‘000.000Hz
Cam 2:
Clock 1‘000.000Hz
Frame 1
Frame 2
Frame 4
Frame 3
Frame 5
Trigger T0
Frame 1
Frame 2
Frame 4
Frame 3
Frame 5
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6.1.3 Multi camera systems with frame synchronization
-The external clock can have any frequency, also uneven frame rates like 637Hz
-each camera can have a different frame rate setting. Ho wever, the actual frame
rate is given by the external clock
-Example:
External clock = 637 Hz
Setting cam 1 = 1’000fps -> runs actual on 637 fps
Setting cam 2 = 500 fps -> runs actual on 500 fps
External clock
Sync IN
Sync IN
External trigger
Data
Power
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7Maintenance
The Micro Series high-speed camera is a fully electronic device with no mechanical parts
prone to wear and tear. Maintenance is therefore reduced to the absolute minimum. However,
following these steps will not only extend your cameras lifetime, but will also offer a trouble-
free operation.
7.1.1 Lenses
For the lenses please refer to the lens manufacturer its recommendation.
7.1.2 Cleaning the AOS High Speed Camera Infrared filter
Your AOS High Speed Camera (color version) does have an optical filter to block infrared light
from entering the camera in the opti cal path. Dust and dirt on this filter may be best removed
by using either a non-oil-based dust-off air spray or some optical cleaning tissues. Sticky dirt
and fingerprints may be removed using medical alc ohol.
Removing particles (e.g. sand) by imprope r devices may result in scratches
on your filter. Such scratches do influence the overall image quality.
Infrared light is a part of the visible light and not blocking it may result in
false color in the actual image. However, for applications where light is
critical (e.g. bore scopes) one may remove the IR filter. This is especially
true when using a monochrome version of the camera.
Some lenses come with a built -in IR cut filter. When using such lenses
remove the filter installed in the camera. The filter can be unscrewed from
the lens mount thread.
Refer to the specification of the lens manufacturer to see if the lens has a
built-in IR cut filter.
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8Troubleshooting
Despite all quality procedures in design development and production there can be errors in
the software. The known bugs are listed in the release notes of the specific software release.
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9Appendices
9.1 Description of external input and output signals
9.1.1 Power connector
Pinout
Pin
I/O
Name
Signal
Function
1
-
GND
Groun
d
Ground
2
Input
V In
VDC
Supply voltage 9…36VDC, 5Watts
Connector reference
In case you plan to make your own power supply, the following connector (male type) fits your
Micro Series Junction Box:
LEMO: Type FGG.0B.302.CLAD42Z (www.lemo.com)
Connectors are available from your AOS distributor or from the manufacturer of the
connector.
9.1.2 Trigger connector
Pinout
Pin
I/O
Name
Signal
Function
Shield
-
GND
Groun
d
Ground
Center
Input
Trigger
TTL
TTL (3.3…5V) or closing/opening contact to
Ground
9.1.3 Sync In connector
Pinout
Pin
I/O
Name
Signal
Function
Shield
-
GND
Groun
d
Ground
Center
Input
Sync In
TTL
TTL (3.3…5V)
9.1.4 Sync Out connector
Pinout
Pin
I/O
Name
Signal
Function
Shield
-
GND
Groun
d
Ground
Center
Output
Sync Out
TTL
TTL 5V
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10 CE declaration
The Micro Series have been tested according the following standards:
IN PROCESS
F u l l t e s t r e p o r t a v a i l a b l e u p o n r e q u e s t
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11 Limited Liability
LIMITED WARRANITY
(For New Products)
AOS Technologies AG, a Swiss Corporation (“AOS”) warrants each product manufactured by it
(“the product”) to be free from defects in material and workmanship for one (1) year from the
date of shipment of such Product. The benefits of this limited warranty ext end only to the
Purchaser.
The warranty will become void and AOS shall have no obligation pu rsuant to it if (i) the
Product has been modified or repaired in any manner not previously authorized by AOS in
writing; (ii) the identification markings on the Pr oduct have been removed, defaced, or
altered; (iii) the Product was subject to accident, abus e, or improper use: (iv) the Product was
not installed or configured as specified in the accompanying instructions, or (v) the Product
was subjected to operating conditions more severe than those specified in the accompanying
instructions.
Assuming the Purchase is eligible to utilize this warranty, then, in the event that the product
should prove defective, the Purchaser must (a) notify AOS in writing promptly upon discovery
of the defects with a detailed description of such defects, (b) obtain a Return Ma terials
Authorization (“RMA”) Number from AOS, which AOS agrees to provide promptly upon
request, and (c) return the Product to AOS (together with both proof of pu rchase and the
name and mailing address of the Purchaser) properly packaged to avoid further damage,
addressed to “AOS, Taefernstrasse 20, CH-5405, Baden-Daettwil, Switzerland, with
transportation and other applicable charges prepaid by the Purchaser.
The liability of AOS under the foregoing warranty is limited, at AOS Technologies option,
solely to repair or replacement with an equivalent Product (which may include a refurbished
or previously -owned Product), within a reasonable time from the receipt of th e Product by
AOS. All repaired or replaced Products shall be warranted for the remainder of the original
warranty period or, if longer, for three (3) months from shipment back to the purchaser.
OTHER THAN THE LIMITED WARRANTY SET FORTH ABOVE, AOS TECHNOL OGIES MAKES NO
OTHER AWARRANTY OR CONDITION, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCT. No
AOS Technologies dealer, agent, or employee is authorized to make any modification,
extension, or addition to this warranty. Unless unenforceable or unlawful under applicable
law, AOS TECHNOLOGIES DISCLAIMS ALL IMPLIED WARRANTIES AND CONDITIONS, INCL UDING
ANY IMPLIED WARRANTIES OR CONDITIONS OF MECHANTABLILITY, NON -INFRIGNEMENT, AND
FITNESS FOR A PARTICULAR PURPOSE, AND THE LIABILITY OF AOS, IF ANY, FOR DAMAGE S
RELATING TO OR RESULTING FROM ANY PRODUCT OR ITS USE, WHETHER ALLEGEDLY DEFECTIVE
OR OTHERWISE (INCLUDING WITHOUT LIMITATION A CLAIM FOR LOSS OF USE OR LOSS OF
DATA) SHALL UNDER ANY TORT, CONTRACT, OR OTHER LEGAL THEORY BE LIMITED TO THE
ACTUAL PRICE PAID FOR SUCH PRODUCT AND SHALL IN NO EVENT INCLUDE INCIDENTAL,
CONSEQUENTIAL, SPECIAL OR INDIRE CT DAMAGES OF ANY KIND, EVEN IF AOS IS AWARE OF THE
POSSIBLITY OF SUCH DAMAGES.
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12 Options and Accessories
There are several options not part of the standard sys tem configuration but are supplied as
accessories.
12.1.1 Camera Hubs
AOS offers a wide selection of camera hubs ranging
from 4 cameras up to 12 cameras. These hubs may
be used on- and off-board depending on
application.
12.1.2 Motion Analysis
It is often required to not only have a qualitative analysis but
a quantitative analysis of high-speed events. AOS supplies an
entry-level motion analysis software that allows easy
automatically tracking of object points. The built-in
comprehensive analysis tools allow to extract data such as
velocity, acceleration relative measureme nts etc. The native
data format of AOS High Speed Camera is supported (.raw 4).
Contact us or your nearest distributor for any further
information.
Please contact your AOS distributor for a complete catalogue with all accessories , circuits etc.
In case we do not have that particular accessory available as a standard
product, we will also provide custom-made accessories like cables,
breakout boxes, data interfaces (i.e. Fiber-Optic data interfaces), trigger
circuits etc.
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